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    Automotive Thermal System Components Market

    ID: MRFR/AM/57637-CR
    161 Pages
    Swapnil Palwe
    July 2025

    Automotive Thermal System Components Market Research Report Information By Components (Cooling Compressor, Refrigerant, Condenser, Water Pump, Oil Cooler, HVAC Systems, Battery Thermal Management Systems, Heat Exchangers, Others), By Vehicle Type (Passenger, Vehicle, Commercial Vehicle), By Propulsion Type (ICE, Electric, Hybrid), By Region (North America, Europe, Asia-Pacific, Middle East And Africa, South America) –Market Forecast Till 2035

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    Automotive Thermal System Components Market Summary

    The Global Automotive Thermal System Components Market is projected to grow significantly from 40.9 USD Billion in 2024 to 111.3 USD Billion by 2035.

    Key Market Trends & Highlights

    Automotive Thermal System Components Key Trends and Highlights

    • The market is expected to experience a compound annual growth rate (CAGR) of 9.53 percent from 2025 to 2035.
    • By 2035, the market valuation is anticipated to reach 111.3 USD Billion, indicating robust growth potential.
    • In 2024, the market is valued at 40.9 USD Billion, reflecting a strong foundation for future expansion.
    • Growing adoption of advanced thermal management technologies due to increasing vehicle electrification is a major market driver.

    Market Size & Forecast

    2024 Market Size 40.9 (USD Billion)
    2035 Market Size 111.3 (USD Billion)
    CAGR (2025-2035) 9.53%

    Major Players

    Mahle GMBH, BorgWarner, Valeo Sa, Denso Corporation, Hanon Systems, Zhejiang SANHUA Intelligent Control Co., Ltd, Zhejiang YINLUN Machinery Co., Ltd, Robert Bosch GMBH, Marelli Corporation, Modine Manufacturing Company

    Automotive Thermal System Components Market Trends

    Integration of Smart Technologies in Thermal Systems

    Thermal management system maintains the operating temperature of key components to reduce the risk of damage to components in vehicles Manufacturers are integrating smart thermal solutions into new energy vehicles. Moreover, several manufacturers offer smart thermal solutions for automobiles. For instance, Johnson Electric offers thermal management solutions for battery, cabin heating, and power electronics. This integration of thermal management solutions into vehicles is expected to create demand for automotive thermal systems.

    The integration of smart technologies into thermal management systems is transforming how vehicles regulate temperature. Smart systems utilize sensors, algorithms, and machine learning to monitor and adjust thermal performance in real-time. This allows for more precise temperature control, improving efficiency and extending the lifespan of components. For example, intelligent thermal management can optimize battery cooling in EVs based on driving conditions and ambient temperatures, ensuring optimal performance.

    The ongoing evolution of automotive thermal management systems reflects a growing emphasis on energy efficiency and environmental sustainability within the automotive sector.

    U.S. Department of Energy

    Automotive Thermal System Components Market Drivers

    Market Growth Projections

    The Global Automotive Thermal System Components Market Industry is projected to experience substantial growth over the next decade. With a market value of 40.9 USD Billion in 2024, it is anticipated to reach 111.3 USD Billion by 2035. This growth trajectory indicates a compound annual growth rate (CAGR) of 9.53% from 2025 to 2035. Such projections reflect the increasing demand for efficient thermal management solutions across various vehicle types, including electric and autonomous vehicles. The market's expansion is likely to be driven by technological advancements, regulatory pressures, and evolving consumer preferences.

    Growth of Autonomous Vehicles

    The growth of autonomous vehicles is emerging as a significant driver for the Global Automotive Thermal System Components Market Industry. Autonomous vehicles require sophisticated thermal management systems to ensure the optimal functioning of various components, including sensors and batteries. As the market for self-driving technology expands, the demand for reliable thermal solutions is likely to increase. This trend suggests that manufacturers will need to invest in advanced thermal systems to support the unique requirements of autonomous vehicles, thereby contributing to the overall growth of the industry.

    Stringent Emission Regulations

    Stringent emission regulations imposed by governments worldwide are influencing the Global Automotive Thermal System Components Market Industry. These regulations necessitate the development of advanced thermal management systems that can optimize engine performance while minimizing emissions. For instance, the European Union has set ambitious targets for reducing carbon emissions, compelling manufacturers to innovate. As a result, the market is expected to grow, reaching 111.3 USD Billion by 2035. This regulatory landscape drives investments in thermal systems that enhance fuel efficiency and reduce environmental impact, thereby shaping the industry's future.

    Rising Demand for Electric Vehicles

    The increasing adoption of electric vehicles (EVs) is a primary driver of the Global Automotive Thermal System Components Market Industry. As automakers pivot towards electrification, the need for efficient thermal management systems becomes paramount. These systems are essential for maintaining optimal battery temperatures, thereby enhancing performance and longevity. In 2024, the market is projected to reach 40.9 USD Billion, with a significant portion attributed to thermal components designed specifically for EVs. This trend is likely to accelerate as more consumers opt for EVs, indicating a robust growth trajectory for the industry.

    Technological Advancements in Thermal Management

    Technological advancements in thermal management solutions are propelling the Global Automotive Thermal System Components Market Industry forward. Innovations such as phase change materials and advanced heat exchangers are enhancing the efficiency of thermal systems. These technologies not only improve vehicle performance but also contribute to energy savings. As manufacturers increasingly adopt these innovations, the market is projected to experience a compound annual growth rate (CAGR) of 9.53% from 2025 to 2035. This growth reflects the industry's commitment to integrating cutting-edge technologies that meet evolving consumer and regulatory demands.

    Increasing Consumer Awareness of Vehicle Performance

    Increasing consumer awareness regarding vehicle performance and efficiency is shaping the Global Automotive Thermal System Components Market Industry. Consumers are becoming more informed about how thermal management systems impact fuel efficiency and overall vehicle performance. This awareness drives demand for vehicles equipped with advanced thermal solutions that enhance performance and reduce operational costs. As a result, manufacturers are likely to prioritize the development of innovative thermal components to meet consumer expectations, further stimulating market growth.

    Market Segment Insights

    Global Automotive Thermal System Components

    Based on Caliber Type, the Automotive Thermal System Components Market has been segmented into Cooling Compressor, Refrigerant, Condenser, Water Pump, Oil Cooler, HVAC Systems, Battery Thermal Management Systems, Heat Exchangers, Others. The HVAC Systems segment dominated the global market in 2024, while the Battery Thermal Management Systems is projected to be the fastest–growing segment during the forecast period. 

    The HVAC system provides heat, ventilation, and air-conditioning in a vehicle. In the automotive thermal system, the Heating, Ventilation, and Air Conditioning (HVAC) system plays a critical role in maintaining passenger comfort by regulating temperature, humidity, and air quality. It ensures a comfortable cabin environment for drivers and passengers, regardless of external weather conditions. Additionally, the HVAC system contributes to the overall health and longevity of the vehicle by preventing damage from extreme temperatures and humidity.

    In addition, the increasing demand for advanced HVACs that are environment-friendly and lightweight are expected to drive the automotive thermal system market. Moreover, HVAC equipment is cost-effective and can optimize productivity, which is expected to further boost the segment in the near future. All these factors are expected to propel the automotive thermal system market during the forecast period.

    Global Automotive Thermal System Components

    Based on product type, the Automotive Thermal System Components Market has been segmented into Passenger Vehicle, Commercial Vehicle. The Passenger Vehicle segment dominated the global market in 2024, while the Passenger Vehicle is projected to be the fastest–growing segment during the forecast period. The passenger car segment dominates the automotive thermal management market, commanding approximately 70.8% of the total market share in 2024. This significant market position is primarily driven by the increasing adoption of electric and hybrid vehicles in the passenger car segment, which require sophisticated thermal management systems for battery temperature control and cabin comfort. 

    The segment's growth is further bolstered by the rising consumer demand for luxury vehicles equipped with advanced automotive HVAC systems and the implementation of stringent emission norms that necessitate efficient thermal management solutions. Additionally, the continuous technological advancements in passenger car thermal management systems, including the development of smart thermal management solutions and integrated cooling systems, have contributed to maintaining this segment's dominant position in the market.

    Figure 1: Automotive Thermal System Components Market, By Vehicle Type, 2024 & 2035 (USD BILLION)               

    Global Automotive Thermal System Components

    Based on Payload Type, the Automotive Thermal System Components Market has been segmented into ICE, Electric, and Hybrid. The ICE segment dominated the global market in 2024, while the Electric is projected to be the fastest–growing segment during the forecast period. IC engine vehicles primarily utilize gasoline or diesel as a fuel, along with renewable or alternative fuels. In IC engine vehicles, the ignition and combustion of the fuel occurs within the engine itself. Subsequently, the engine partially converts the energy from the combustion to mechanical work, as the expanding combustion gases push the piston, which rotates the crankshaft.

    This, in turn, is estimated to boost the global automotive thermal system market during the forecast period.

    Based on region, the global automotive thermal systems components market is segmented into North America, Europe, Asia Pacific, South America, and Middle East and Africa. The Asia-Pacific dominated the global market in 2024, while the Asia-Pacific is projected to be the fastest–growing Region during the forecast period.

    The Asia-Pacific region represents a dynamic market for automotive thermal management systems, driven by rapid industrialization and increasing vehicle production. China leads the regional market with its massive automotive manufacturing capabilities and growing electric vehicle sector. Japan, India, and South Korea contribute significantly to the market with their technological innovations and strong automotive manufacturing base.

    Get more detailed insights about Automotive Thermal System Components Market Research Report – Forecast till 2035

    Key Companies in the Automotive Thermal System Components Market market include

    Future Outlook

    Automotive Thermal System Components Market Future Outlook

    The Automotive Thermal System Components Market is poised for growth at 9.53% CAGR from 2024 to 2035, driven by advancements in electric vehicles, regulatory pressures, and increasing consumer demand for efficiency.

    New opportunities lie in:

    • Invest in innovative thermal management technologies for electric vehicles.
    • Develop lightweight materials to enhance thermal efficiency in components.
    • Leverage IoT for predictive maintenance solutions in thermal systems.

    By 2035, the market is expected to achieve substantial growth, reflecting evolving automotive technologies and consumer preferences.

    Market Segmentation

    Regional Outlook

    • US
    • Canada
    • Germany
    • The UK
    • France
    • Russia
    • Italy
    • Spain
    • Rest of Europe
    • China
    • India
    • Japan
    • South Korea
    • Malaysia
    • Thailand
    • Indonesia
    • Rest of APAC
    • Brazil
    • Mexico
    • Argentina
    • Rest of South America
    • GCC
    • South Africa
    • Rest of MEA

    Global Automotive Thermal System Components Regional Outlook

    • US
    • Canada
    • Germany
    • The UK
    • France
    • Russia
    • Italy
    • Spain
    • Rest of Europe
    • China
    • India
    • Japan
    • South Korea
    • Malaysia
    • Thailand
    • Indonesia
    • Rest of APAC
    • Brazil
    • Mexico
    • Argentina
    • Rest of South America
    • GCC
    • South Africa
    • Rest of MEA

    Automotive Thermal System Components Market By Components Outlook (USD Billion, 2019-2035)

    • Cooling Compressor
    • Refrigerant
    • Condenser
    • Water Pump
    • Oil Cooler
    • HVAC Systems
    • Battery Thermal Management Systems
    • Heat Exchangers
    • Others

    Automotive Thermal System Components Market By Vehicle Type Outlook (USD Billion ,2019-2035)

    • Passenger Vehicle
    • Commercial Vehicle

    Automotive Thermal System Components Market By Propulsion Type Outlook (USD Billion ,2019-2035)

    • ICE
    • Electric
    • Hybrid

    Report Scope

    Report Attribute/Metric Details
    Market Size 2024 USD 40.89 Billion
    Market Size 2025 USD 45.75 Billion
    Market Size 2035 USD 111.33 Billion
    Compound Annual Growth Rate (CAGR) 33.80% (2025-2035)
    Base Year 2024
    Market Forecast Period 2025-2035
    Historical Data 2019- 2023
    Market Forecast Units Value (USD Billion)
    Report Coverage Revenue Forecast, Market Competitive Landscape, Growth Factors, and Trends
    Segments Covered By Components, By Vehicle Type, By Propulsion Type
    Geographies Covered North America, Europe, Asia-Pacific, Middle East And Africa, South America
    Countries Covered The U.S., Canada, Germany, The UK, France, Russia, Italy, Spain, Rest of Europe, China, India, Japan, South Korea, Malaysia, Thailand, Indonesia, Rest of APAC, Brazil, Mexico, Argentina, Rest of South America, GCC, South Africa, Rest of MEA.
    Key Companies Profiled Mahle GMBH, BorgWarner, Valeo Sa, Denso Corporation, Hanon Systems, Zhejiang SANHUA Intelligent Control Co., Ltd, Zhejiang YINLUN Machinery Co., Ltd, Robert Bosch GMBH, Marelli Corporation, Modine Manufacturing Company and other.
    Key Market Opportunities ·         Integration Of Smart Technologies In Thermal Systems ·         Expansion Of Charging Infrastructure For EVS
    Key Market Dynamics ·         By Propulsion Type ·         Regulatory Pressure For Emission Control

    FAQs

    How much is the Automotive Thermal System Components Market?

    The Automotive Thermal System Components Market size is expected to be valued at USD 111.33 Billion in 2035.

    What is the growth rate of the Automotive Thermal System Components Market?

    The global market is projected to grow at a CAGR of 9.3% during the forecast period, 2024-2035.

    Which region held the largest market share in the Automotive Thermal System Components Market?

    Asia-Pacific had the largest share of the global market.

    Who are the key players in the Automotive Thermal System Components Market?

    The key players in the market are Mahle GMBH, BorgWarner, Valeo Sa, Denso Corporation, Hanon Systems, Zhejiang SANHUA Intelligent Control Co., Ltd, Zhejiang YINLUN Machinery Co., Ltd, Robert Bosch GMBH, Marelli Corporation, Modine Manufacturing Company and others.

    Which By Components led the Automotive Thermal System Components Market?

    HVAC Systems dominated the market in 2024.

    Which By Propulsion Type had the largest market share in the Automotive Thermal System Components Market?

    The ICE segment had the largest revenue share of the global market.

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