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Spray Polyurethane Foam Market Size

ID: MRFR//5879-HCR | 140 Pages | Author: Anshula Mandaokar| September 2025

Spray Polyurethane Foam Market Size Snapshot

YearValue
2023USD 1.56 Billion
2030USD 3.3 Billion
CAGR (2023-2030)7.0 %

Note – Market size depicts the revenue generated over the financial year

The SPF market is estimated to reach $ 3.1 billion by 2030, at a CAGR of 7.0% from 2023 to 2030. This growth trend reflects a strong demand for SPF in various applications, especially in the construction and insulation industries, where energy efficiency and sustainability are becoming more and more important. The increasing awareness of energy conservation and the need for effective solutions are the main drivers of the SPF market. Further driving the market is the development of low-VOC and eco-friendly formulations. Companies such as BASF, Huntsman and Demilec are at the forefront of innovation, and are launching new products and entering into strategic alliances to expand their market share. For example, BASF's recent initiatives to launch sustainable SPF products are in line with the growing trend towards eco-friendly solutions. These factors will continue to influence the future of the SPF market.

home-ubuntu-www-mrf_ne_design-batch-2-cp-spray-polyurethane-foam-market size
Regional Market Size

Regional Deep Dive

SPRAY POLYURETHANE FOAM MARKET : The Spray Polyurethane Foam (SPF) market is experiencing dynamic growth across various regions, driven by the growing demand for energy-efficient insulating solutions and advancements in application technology. In North America, the market is characterized by the presence of a strong construction industry and stringent energy-efficiency regulations. In Europe, the trend is toward sustainable building practices. In the Asia-Pacific region, the market is rapidly expanding as a result of increasing urbanization and incomes, whereas in the Middle East and Africa (MEA), growth is mainly driven by growing demand for infrastructural development. Latin America, although a developing region, is gradually adopting SPF technology as awareness of energy efficiency increases. Each region offers its own opportunities and challenges, depending on local economic and regulatory conditions, and cultural attitudes toward construction and energy-efficiency.

North America

  • The American government has made a great effort to reduce the harmful effects of the spray foam products on the environment.
  • Among the companies which have put their money into the development of low-GWP (global warming potential) products, are BASF and Dow.
  • The green building movement in North America has influenced the use of SPF in both residential and commercial construction, as contractors try to meet the requirements of LEED certification.

Europe

  • The Green Deal is a European programme for a reduction of greenhouse gas emissions by a half by 2030.
  • Bio-based spray foams are gaining in importance, and Covestro is one of the leading companies in the development of these sustainable alternatives.
  • In countries like Germany and France, changes in the building regulations will lead to a rise in the demand for SPF as a preferred insulating material.

Asia-Pacific

  • The rapid urbanization of China and India is causing a rapid increase in the construction industry. The demand for SPF as a insulating material is therefore considerable.
  • Similarly, government initiatives such as the Energy Conservation Building Code (ECBC) of India are promoting the use of SPFs.
  • The local manufacturers are collaborating more and more with international companies to meet the increasing demand for high-performance insulating materials.

MEA

  • The UAE Vision 2021 aims to create a sustainable environment and infrastructure, which has led to the adoption of SPF in the construction of buildings and other construction projects in the country.
  • For instance, the construction of the NEOM mega-city in Saudi Arabia is expected to lead to a considerable demand for advanced insulation solutions, including spray foam, as part of its sustainable building initiatives.
  • Moreover, the regulatory framework is changing in many countries, which are adopting building codes that favor energy-saving materials and thus stimulate the market for SPF.

Latin America

  • In Brazil, where the construction sector is booming and government incentives encourage energy-efficient buildings, a good environment has been created for the use of SPFs.
  • Insulation companies in Argentina and Chile have begun to see the advantages of spray foam, and this is causing a growing demand for the product.
  • The particular climate of the Middle East has made it necessary to use an insulating material which can withstand the humidity and temperature changes. This has favored the use of polyurethane foams.

Did You Know?

“Spraying polyurethane foam increases up to 30 times its own volume, making it the most effective insulating material in the world.” — American Chemistry Council

Segmental Market Size

Spray polyurethane foam (SPF) plays a crucial role in the building and insulating industries, and is currently undergoing steady growth. The key drivers of demand are the increasing emphasis on energy efficiency in buildings, as SPF offers excellent thermal insulation, and the growing awareness of sustainable building practices, which are in line with the regulatory drive towards the use of eco-friendly materials. SPF also benefits from advances in technology, such as the development of low-pressure spray systems, which have increased the speed and safety of its application.

Today, the use of SPF is in its heyday, and BASF and The Dow Chemical Company are in the forefront of large-scale projects in North America and Europe. In residential and commercial buildings, the most important applications are for the installation of ceilings, walls and roofs, as well as in the industrial sector, where the properties of SPF are used to seal out moisture. Building regulations and sustainable building concepts are driving the market, and the latest closed-cell and open-cell foam formulations are ensuring compliance with future standards.

Future Outlook

The Spray Polyurethane Foam Market is expected to grow significantly from 2023 to 2030, with a CAGR of 7.0%. The main reason for this growth is the increasing demand for energy-efficient insulating solutions in the residential, commercial and industrial sectors. The rising energy costs and the growing importance of sustainable building have made SPF a popular choice for insulating buildings. By 2030, SPF is expected to have a market share of about 25% of the total market for building insulation, up from an estimated 15% in 2023. The rising popularity of SPF is a result of the growing awareness of the long-term cost-saving benefits and the positive impact on the environment.

The development of eco-friendly formulations and improved application techniques are expected to add to the market's attractiveness. Moreover, the introduction of low GWP blowing agents will not only comply with stringent regulations, but will also meet consumers' increasing demand for sustainable products. In addition, government initiatives promoting energy efficiency in buildings and retrofitting projects will serve as a key driver of growth. The rise of smart homes and the integration of SPF in green building practices will also play a role in the market's evolution.

Covered Aspects:
Report Attribute/Metric Details
Growth Rate 7% (2023-2030)
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