US Arc Welding Equipment Market Research Report By Process (Shielded Metal Arc Welding, Gas Metal Arc Welding, Flux Core Arc Welding, Gas Tungsten Arc Welding, Submerged Arc Welding), By Level of Automation (Manual, Automatic, Semi-Automatic), By Application (Energy and Utilities, Automotive, Construction, Aerospace and Defence, Shipbuilding, Others) and By Gases (Argon, Helium, Hydrogen, Carbon Dioxide, Oxygen, Nitrogen, Others) - Forecast to 2035

US Arc Welding Equipment Market Overview:

As per MRFR analysis, the US Arc Welding Equipment Market Size was estimated at 0.99 (USD Billion) in 2023. The US Arc Welding Equipment Market Industry is expected to grow from 1.05(USD Billion) in 2024 to 1.79 (USD Billion) by 2035. The US Arc Welding Equipment Market CAGR (growth rate) is expected to be around 4.987% during the forecast period (2025 - 2035).

Key US Arc Welding Equipment Market Trends Highlighted

In the US Arc Welding Equipment Market, key market drivers include the increasing demand for welding in industries such as manufacturing, construction, and automotive. The growing trend toward automation and the integration of advanced technologies in welding processes are significant. The adoption of robotic welding systems is transforming traditional welding methods, leading to greater efficiency and precision in operations. Opportunities to be explored encompass the development of eco-friendly welding equipment that reduces emissions and enhances safety for welders.

Manufacturers are also focusing on producing lightweight and portable welding machines to cater to the needs of onsite work, especially in construction and repair sectors. Recent times have seen a heightened interest in skilled labor development, as the US faces a shortage of qualified welders. Educational and training programs are being prioritized to bridge this skills gap. Additionally, as manufacturers look to modernize, innovations in digital welding machines that offer real-time monitoring and data analytics are becoming increasingly popular.

The trend towards sustainability is prompting companies to invest in equipment that is energy-efficient and reduces waste, aligning with the broader environmental goals of the US. Overall, these trends indicate a dynamic and evolving landscape in the US Arc Welding Equipment Market, as stakeholders seek to enhance productivity, safety, and sustainability in welding practices.

Source: Primary Research, Secondary Research, MRFR Database and Analyst Review

US Arc Welding Equipment Market Drivers

Growth in Manufacturing and Construction Sectors

The US Arc Welding Equipment Market Industry is significantly driven by the growth in the manufacturing and construction sectors. According to the United States Bureau of Economic Analysis, manufacturing accounts for approximately 8.5% of the total economy, with the construction sector projected to grow at a CAGR of 5.6% through 2025.

This expansion in these key industries necessitates the use of advanced welding technologies to ensure high-quality and efficient production processes.Major manufacturers such as Lincoln Electric and Miller Electric have reported increasing demand for arc welding equipment directly tied to the surge in these sectors. Moreover, the need for building infrastructure, including roads and bridges, as evidenced by the 2021 Infrastructure Investment and Jobs Act, is expected to further propel the arc welding equipment demand in the United States.

Technological Advancements in Welding Equipment

Recent technological advancements in arc welding equipment play a crucial role in driving the US Arc Welding Equipment Market Industry forward. Innovations such as automated welding systems, enhanced robotic welding capabilities, and improved welding consumables have shown substantial effectiveness in increasing productivity and quality.

The National Association of Manufacturers reports that 90% of manufacturers have noted considerable improvements from adopting these advanced technologies.Companies like ESAB and Panasonic are at the forefront of these advancements, launching products that significantly reduce operational costs while enhancing precision. The shift towards automation is estimated to raise efficiency by 25%, thus urging traditional manufacturers to invest in modern arc welding equipment.

Rising Demand for Skilled Workforce in Welding

The growing requirement for a skilled workforce in welding is a prominent driver for the US Arc Welding Equipment Market Industry owing to the increasing complexities of modern welding techniques. The American Welding Society projected that by 2026, the welding industry will face a shortage of around 400,000 skilled workers.

This impending skills gap pushes organizations to invest in advanced arc welding equipment that is user-friendly and incorporates training aids.Initiatives by firms such as the American Welding Society promote educational programs to develop skills, driving further demand for welding equipment. This emphasis on workforce development aligns with the broader trend of increasing welding certifications, enhancing the need for advanced tools in training settings.

US Arc Welding Equipment Market Segment Insights:

Arc Welding Equipment Market Process Insights

The US Arc Welding Equipment Market, particularly within the Process segment, is undergoing notable transformation and growth, driven primarily by advancements in technology and increased application across various industries. This segment encompasses a range of processes that are integral to manufacturing and construction sectors. Shielded Metal Arc Welding (SMAW), commonly known for its versatility and ease of use, is widely adopted for various applications, particularly in the repair and maintenance sectors due to its reliability on different materials.

Gas Metal Arc Welding (GMAW) has become increasingly popular for its efficiency and speed, especially in high-volume production environments, contributing to the enhancement of productivity in manufacturing settings. Flux Core Arc Welding (FCAW) offers the advantage of welding in outdoor conditions where wind might otherwise disrupt other processes, making it a favored choice in heavy industries such as construction and shipbuilding.

Gas Tungsten Arc Welding (GTAW), recognized for its precision and ability to produce high-quality welds, is pivotal in sectors where weld integrity is critical, such as aerospace and automotive manufacturing. Submerged Arc Welding (SAW) stands out due to its capability to weld thick sections with minimal post-weld clean-up, important for industries dealing with large components like oil and gas pipelines and heavy machinery.As the US seeks to bolster its infrastructure and manufacturing capabilities, the demand for diverse welding processes is expected to grow, reflecting a broader trend of increased automation and development within the manufacturing landscape.

Notably, the US Arc Welding Equipment Market is witnessing a rise in investments in Research and Development and innovation, aiming to enhance welding techniques and equipment efficiency. Factors such as increasing safety regulations and stringent quality standards are also pushing manufacturers to adopt advanced welding processes.The segmentation of the US Arc Welding Equipment Market into these distinct processes not only supports operational flexibility but also addresses specific challenges faced in modern manufacturing environments. For example, the efficiency and adaptability of Electric Arc Welding processes enable manufacturers to respond swiftly to changing market demands, reflecting a dynamic industry landscape.

The urgency to upgrade existing equipment and processes further signifies the market potential, as businesses strive for competitive advantages through enhanced manufacturing effectiveness.Overall, the Process segment of the US Arc Welding Equipment Market plays a crucial role in supporting various manufacturing sectors, highlighting a clear alignment between welding technology advancements and industry requirements. Future growth is expected as these processes evolve, driven by innovation, regulatory frameworks, and the continuous pursuit of operational excellence. The insights into each process area indicate substantial opportunities for market players looking to capitalize on advancements and growing demand for efficient, high-quality welding solutions across the US.

Source: Primary Research, Secondary Research, MRFR Database and Analyst Review

Arc Welding Equipment Market Level of Automation Insights

The Level of Automation segment within the US Arc Welding Equipment Market has been experiencing notable developments, with a strong emphasis on enhancing productivity and efficiency across industries. The landscape is primarily divided into three categories: Manual, Automatic, and Semi-Automatic systems, each offering distinct benefits. Manual arc welding allows for higher flexibility and skill utilization, which is particularly valued in custom applications or smaller production runs. Automatic systems are recognized for their consistency and speed, making them ideal for high-volume manufacturing settings where precision is crucial.Semi-Automatic systems strike a balance by providing operators with control while automating repetitive tasks, thus improving overall throughput while minimizing operator fatigue.

This segmentation is significant as manufacturers are increasingly exploring automation to meet rising demand for high-quality welds and to navigate skilled labor shortages. Moreover, advancements in technology and a push for more efficient production processes continue to drive innovation in these categories, paving the way for more sophisticated welding solutions that align with the evolving needs of the US manufacturing sector and improve workplace safety and productivity.In light of the growing complexity of fabrication demands, the automation level adopted influences not just operational efficiencies, but also impacts overall cost-effectiveness across various applications in industries such as automotive, construction, and maintenance.

Arc Welding Equipment Market Application Insights

The Application segment of the US Arc Welding Equipment Market showcases significant versatility and demand across various industries, reflecting the diverse uses of welding technologies in modern manufacturing and construction. Energy and Utilities is a critical sector due to the increasing focus on renewable energy projects, which drives the need for robust welding solutions for infrastructure development. The Automotive industry remains a dominant player, as precision welding is integral to vehicle assembly and safety standards, prompting continuous advancements in arc welding techniques.In the Construction sector, demand is fueled by ongoing infrastructure projects and residential developments, requiring reliable and efficient welding equipment.

Aerospace and Defence applications further highlight the importance of welding in creating lightweight yet strong structures, which is essential for aircraft and military equipment. Shipbuilding also demonstrates significant relevance, particularly with the rise of maritime logistics, requiring advanced welding for ship repairs and new builds. Other industries complement this market landscape, collectively enhancing the US Arc Welding Equipment Market dynamics.Overall, this segment reflects strong growth opportunities driven by technological advancements and evolving industry needs, contributing to the market's overall expansion.

Arc Welding Equipment Market Gases Insights

The Gases segment within the US Arc Welding Equipment Market plays a crucial role in enhancing welding processes across various industries. Essential gases such as Argon, Helium, Hydrogen, Carbon Dioxide, Oxygen, and Nitrogen are frequently utilized to improve weld quality and efficiency. Argon is the dominant choice due to its inert properties, providing a stable environment while minimizing oxidation. Helium, on the other hand, is recognized for its ability to produce hotter arcs and deeper penetration, making it significant for high-performance applications.Carbon Dioxide finds its importance in cost-effective welding due to its effectiveness in producing welds with high deposition rates.

The utilization of Oxygen in certain welding processes tends to enhance flame characteristics, while Nitrogen is often used in industries requiring special properties in the weld metal. The increasing demand for automation and advanced welding techniques in the US manufacturing sector drives the growth of this segment. Furthermore, with rising interest in sustainable practices, gases that help reduce emissions during welding operations are likely to gain prominence.As a result, the Gases segment is vital for adapting to changing market needs and improving overall operational efficiency in welding applications.

US Arc Welding Equipment Market Key Players and Competitive Insights:

The US Arc Welding Equipment Market is characterized by a dynamic competitive landscape where numerous players vie for market share. This sector serves a diverse range of industries, including manufacturing, construction, shipbuilding, and automotive, which fuels innovation and the development of advanced technologies. As the demand for efficient and high-quality welding solutions continues to rise, companies are focusing on enhancing their product offerings and advancing their technological capabilities to meet the evolving needs of their customers. Competitive strategies vary, with some firms aiming to differentiate through product quality and reliability, while others focus on competitive pricing and exceptional customer service.Awelco has established a firm presence in the US Arc Welding Equipment Market, recognized for its commitment to product innovation and quality.

The company has built a reputation for delivering reliable welding solutions that meet the needs of various industrial applications. With a strong emphasis on research and development, Awelco consistently seeks to enhance its product line, ensuring that its offerings remain at the forefront of industry standards. The company’s strengths lie in its ability to adapt quickly to changing market demands, offering robust customer support and tailored solutions that resonate with its clientele. Awelco's strategic focus on high-performance equipment has allowed it to solidify its position in the competitive landscape.Fronius stands out in the US Arc Welding Equipment Market with its comprehensive range of welding solutions, known for their efficiency and reliability.

The company specializes in MIG/MAG, TIG, and special welding processes, catering to a wide array of applications across sectors like automotive and manufacturing. Fronius has maintained a strong market presence through its commitment to innovation, regularly launching cutting-edge technologies that optimize welding processes and improve energy efficiency. The company also bolsters its competitive edge through strategic mergers and acquisitions, enabling it to expand its portfolio and enhance its service capabilities. Fronius' strengths lie in its strong brand reputation, extensive product offering, and a focus on customer success, all of which contribute to its leadership position in the market.

Key Companies in the US Arc Welding Equipment Market Include:

• Awelco


• Fronius


• National Welders Supply


• Lincoln Electric


• Linde


• ESAB


• Hobart Brothers


• Daihen Corporation


• The Lincoln Electric Company


• Sunstone Engineering


• Illinois Tool Works


• Miller Electric


• Praxair


• KUKA

US Arc Welding Equipment Market Industry Developments

In recent months, the US Arc Welding Equipment Market has witnessed significant developments, including technological advancements and increases in demand driven by sectors such as automotive and construction. Companies like Lincoln Electric and Miller Electric are focusing on innovative welding technologies to enhance efficiency and productivity. The market valuation for these companies is reportedly on the rise as infrastructure investments and a surge in manufacturing activities bolster demand for welding equipment.

Notably, in September 2023, Daihen Corporation announced its expansion into the US market with a new facility to cater to growing customer demands, signifying substantial growth potential. Additionally, in July 2023, Linde, a leading player in welding gases and equipment, reported an acquisition that will enhance its service capabilities in the region. In terms of mergers and acquisitions, ESAB completed its acquisition of a local competitor in June 2023, strategically expanding its portfolio. Government initiatives aimed at revitalizing domestic manufacturing further support these market trends, making the US Arc Welding Equipment Market an area of focus for both investors and industry players.

US Arc Welding Equipment Market Segmentation Insights

• Arc Welding Equipment Market Process Outlook
  
  
  
  • Shielded Metal Arc Welding
  
  
  • Gas Metal Arc Welding
  
  
  • Flux Core Arc Welding
  
  
  • Gas Tungsten Arc Welding
  
  
  • Submerged Arc Welding
  
  
  
  


• Arc Welding Equipment Market Level of Automation Outlook
  
  
  
  • Manual
  
  
  • Automatic
  
  
  • Semi-Automatic
  
  
  
  


• Arc Welding Equipment Market Application Outlook
  
  
  
  • Energy and Utilities
  
  
  • Automotive
  
  
  • Construction
  
  
  • Aerospace and Defence
  
  
  • Shipbuilding
  
  
  • Others
  
  
  
  


• Arc Welding Equipment Market Gases Outlook
  
  
  
  • Argon
  
  
  • Helium
  
  
  • Hydrogen
  
  
  • Carbon Dioxide
  
  
  • Oxygen
  
  
  • Nitrogen
  
  
  • Others
  
  
  
  

Report Attribute/Metric Source:	Details
MARKET SIZE 2018	0.99(USD Billion)
MARKET SIZE 2024	1.05(USD Billion)
MARKET SIZE 2035	1.79(USD Billion)
COMPOUND ANNUAL GROWTH RATE (CAGR)	4.987% (2025 - 2035)
REPORT COVERAGE	Revenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR	2024
MARKET FORECAST PERIOD	2025 - 2035
HISTORICAL DATA	2019 - 2024
MARKET FORECAST UNITS	USD Billion
KEY COMPANIES PROFILED	Awelco, Fronius, National Welders Supply, Lincoln Electric, Linde, ESAB, Hobart Brothers, Daihen Corporation, The Lincoln Electric Company, Sunstone Engineering, Illinois Tool Works, Miller Electric, Praxair, KUKA
SEGMENTS COVERED	Process, Level of Automation, Application, Gases
KEY MARKET OPPORTUNITIES	Increased demand for automation, Growth in renewable energy projects, Advancements in welding technology, Rising infrastructure investments, Expansion of skilled labor workforce
KEY MARKET DYNAMICS	Technological advancements, Rising industrial automation, Growing demand in construction, Increasing skilled labor shortage, Eco-friendly welding solutions
COUNTRIES COVERED	US