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US Armored Vehicles Upgrade Retrofit Market Research Report: By Application (Military, Law Enforcement, Civilian Protection), By Type of Upgrade (Armoring, Communication Systems, Weapon Systems, Surveillance Systems), By Vehicle Type (Humvees, Tanks, APCs, MRAPs) and By End Use (Government, Private Security, Non-Governmental Organizations) - Forecast to 2035.


ID: MRFR/A&D/15576-HCR | 100 Pages | Author: Sejal Akre| July 2025

US Armored Vehicles Upgrade Retrofit Market Overview


US Armored Vehicles Upgrade Retrofit Market Size was estimated at 7.14 (USD Billion) in 2023. The US Armored Vehicles Upgrade Retrofit Market Industry is expected to grow from 7.5(USD Billion) in 2024 to 11.2 (USD Billion) by 2035. The US Armored Vehicles Upgrade Retrofit Market CAGR (growth rate) is expected to be around 3.713% during the forecast period (2025 - 2035).


US Armored Vehicles Upgrade Retrofit Market Outlook


Source Primary Research, Secondary Research, MRFR Database and Analyst Review


Key US Armored Vehicles Upgrade Retrofit Market Trends Highlighted


The US Armored Vehicles Upgrade Retrofit Market is witnessing several significant trends driven by advancements in technology and changing defense strategies. One of the key market drivers is the increasing need for modernization of existing armored vehicles to ensure they meet current operational requirements and threats. The US military is focused on enhancing the effectiveness of their fleets, leading to investments in upgrading armor, weapons systems, and communication technologies. This modernization push is being driven by both the need to extend the life of existing vehicles and the rising costs of developing new platforms from scratch.

Opportunities in the market can be explored through partnerships between private defense contractors and government agencies. Collaborations are essential for integrating advanced technologies such as artificial intelligence and data analytics into armored vehicles, improving their versatility and performance. Furthermore, the emphasis on enhancing vehicle survivability against evolving threats creates room for innovation in materials and design. The interest in retrofitting older models with modern systems also opens avenues for small and medium enterprises to participate in this niche segment. Recent trends include the US government's focus on enhancing troop safety and operational efficiency.

The Department of Defense is prioritizing programs that amplify vehicle protection while maintaining mobility, which is a critical factor in modern warfare. Additionally, the adoption of digital technologies is on the rise, allowing for more sophisticated upgrades and quicker turnaround times in vehicle retrofits. As a result, companies that can offer adaptive and scalable solutions in armored vehicle upgrades stand to benefit greatly in this dynamic market environment.


US Armored Vehicles Upgrade Retrofit Market Drivers


Increasing Military Budget Allocations


The US government has been progressively increasing its military budget, which has a significant impact on the US Armored Vehicles Upgrade Retrofit Market Industry. In 2022, the Department of Defense allocated approximately $773 billion for military enhancements, a notable increase from 2021's budget. This trend indicates a commitment to modernizing military capabilities and supporting the enhancement of existing armored vehicles, driving demand for upgrades and retrofits.

Established defense contractors like Lockheed Martin and Northrop Grumman are likely to benefit from this increased funding, as they are actively involved in developing advanced technologies and retrofits for armored vehicles. As the government continues to prioritize national defense, the demand for armored vehicle upgrades to enhance combat readiness is expected to grow, leading to further investment and development in the market.


Technological Advancements in Armored Vehicle Systems


Rapid advancements in technology, such as Artificial Intelligence (AI), machine learning, and advanced surveillance systems, are significantly promoting growth in the US Armored Vehicles Upgrade Retrofit Market Industry. According to the US Army's Future Force Modernization Strategy, they aim to enhance capabilities through technological upgrades to ensure that existing armored vehicles remain relevant on the battlefield. Companies like BAE Systems are actively engaged in integrating cutting-edge technology into armored vehicles, allowing them to be equipped with enhanced sensors and communication systems. As technology evolves, the demand for retrofitting existing armored platforms with modern capabilities is likely to increase, driving market growth.


Need for Enhanced Soldier Safety and Protection


With the increasing emphasis on soldier safety and protection, there is a rising demand for upgrades within the US Armored Vehicles Upgrade Retrofit Market Industry. Data from the Department of Defense indicates that many armored vehicles deployed in combat zones require technological improvements to enhance survivability. This trend leads to the retrofitting of vehicles with advanced armor packages, countermeasures, and ballistic protection systems.

Organizations like the Army Research Laboratory are pushing for innovative solutions to improve the protective capabilities of armored vehicles, emphasizing the urgent need for upgrades. As operational requirements evolve and threats become more sophisticated, the investment in retrofitting existing vehicles for enhanced protection is expected to accelerate.


Growing Focus on Military Readiness and Modernization Programs


The US military is increasingly placing importance on maintaining military readiness and implementing modernization programs, which significantly impacts the US Armored Vehicles Upgrade Retrofit Market Industry. The National Defense Strategy outlines the commitment to ensure that all military equipment remains effective and capable of responding to emerging threats. The Army's Multi-Domain Operations strategy highlights the need for upgrades to legacy armored vehicles.

This growing focus has driven initiatives such as the Armored Multi-Purpose Vehicle program aimed at retrofitting and modernizing existing platforms. Defense contractors specialized in modernization efforts are positioned to benefit from ongoing military initiatives aimed at enhancing immediate operational readiness through vehicle upgrades.


US Armored Vehicles Upgrade Retrofit Market Segment Insights


Armored Vehicles Upgrade Retrofit Market Application Insights  


The US Armored Vehicles Upgrade Retrofit Market is a dynamic field, with various applications that play pivotal roles in enhancing security and operational effectiveness. The military segment is the backbone of this market, as it emphasizes the modernization of aging armored vehicles to meet evolving combat challenges and ensure troop safety. This segment accounts for a majority holding within the US Armored Vehicles Upgrade Retrofit Market, driven by the necessity of incorporating advanced technology, such as improved armor, weapon systems, and communication capabilities.
Law enforcement agencies are increasingly recognizing the value of upgrading their armored vehicles to tackle urban threats and ensure public safety. By retrofitting vehicles with state-of-the-art equipment, these agencies can enhance operational readiness during critical incidents. This segment has gained traction due to rising domestic security concerns and the need for dependable response mechanisms in situations like civil unrest or terrorist threats.



Civilian protection applications represent a crucial aspect of the market as well. The growing awareness about personal safety and security has surged demand for armored vehicles designed for civilian use, particularly among executives, high-net-worth individuals, and organizations operating in unstable environments. These retrofitted vehicles help in navigating hazardous zones while providing maximum safety.



Overall, the myriad applications in the US Armored Vehicles Upgrade Retrofit Market reflect the multifaceted nature of security needs in this region. Each application area plays a significant role in shaping the future landscape of armored vehicle capabilities, with ongoing innovation paving the way for improved design, protection levels, and operational efficiency. Enterprises investing in this market are presented with ample opportunities to address diverse requirements in a continuously evolving threat landscape.


US Armored Vehicles Upgrade Retrofit Market ,By Application


Source Primary Research, Secondary Research, MRFR Database and Analyst Review


Armored Vehicles Upgrade Retrofit Market Type of Upgrade Insights  


The Type of Upgrade segment within the US Armored Vehicles Upgrade Retrofit Market represents a critical area of focus, reflecting the evolving demands of military and defense capabilities. Armoring remains a vital aspect as it enhances vehicle protection against emerging threats, driving its significant adoption in the market. Communication Systems are crucial for ensuring seamless and secure information exchange on the battlefield, which increasingly factors into modernization efforts. Weapon Systems integrative upgrades are essential for maintaining battlefield superiority, allowing vehicles to remain competitive with advanced enemy systems.

Surveillance Systems also play an indispensable role by providing real-time intelligence and situational awareness, which are paramount for mission success. The US military emphasizes the need for versatile upgrades to meet new operational challenges efficiently. As a result, advancements in technologies within these categories are likely to influence the US Armored Vehicles Upgrade Retrofit Market data and industry dynamics significantly. Demand for enhanced operational capabilities across these upgrade types will continue to steer market trends, illustrating the importance of integrated solutions within the defense sector.


Armored Vehicles Upgrade Retrofit Market Vehicle Type Insights  


The US Armored Vehicles Upgrade Retrofit Market is significantly influenced by the Vehicle Type category, which includes various key vehicles such as Humvees, Tanks, Armored Personnel Carriers (APCs), and Mine-Resistant Ambush Protected vehicles (MRAPs). Humvees are popular due to their versatility and adaptability to different mission profiles, making them a preferred choice for military operations. Tanks, on the other hand, continue to hold strategic importance in ground warfare due to their firepower and protection capabilities. APCs are crucial for personnel transport in hostile environments, providing both mobility and defense.

MRAPs play a vital role in ensuring the safety of troops in areas prone to ambushes and improvised explosive devices. The growth in the US Armored Vehicles Upgrade Retrofit Market is driven by modernization efforts, where there is an increasing focus on enhancing the operational capabilities and longevity of these vehicles. Challenges such as budget constraints and the need for advanced technology integration remain as critical factors impacting the industry. Additionally, the emphasis on defense spending by the US government creates substantial opportunities for upgrades in existing fleets, showcasing the significance of these vehicle types in national security and military effectiveness.


Armored Vehicles Upgrade Retrofit Market End Use Insights  


The US Armored Vehicles Upgrade Retrofit Market exhibits a diverse range of End Use applications, which play a pivotal role in the development and growth of the industry. The Government sector remains the primary driving force behind armored vehicle upgrades, with a focus on enhancing military capabilities to address evolving threats and ensuring the safety of personnel in challenging environments. This sector benefits from significant funding and long-term contracts, making it a stable market component. Meanwhile, the Private Security sector is witnessing an increased demand for armored vehicle retrofits as private security firms look to bolster protection services for clients in high-risk areas.

Additionally, Non-Governmental Organizations (NGOs) are also investing in armored vehicles to ensure safe transportation for personnel working in conflict zones or regions facing civil unrest. As these organizations expand their operations, upgrades become essential for maintaining operational effectiveness. The interplay among these segments leads to a dynamic market landscape, where the commitment to safety, modernization, and adaptability drives continued advancements in armored vehicle technologies within the US market. Overall, the segmentation underscores the importance of tailored solutions that meet specific safety and operational needs across varied sectors.


US Armored Vehicles Upgrade Retrofit Market Key Players and Competitive Insights


The competitive landscape of the US Armored Vehicles Upgrade Retrofit Market is characterized by a robust demand for modernizing and enhancing existing military vehicles to meet contemporary combat requirements. As global defense budgets grow and military operations evolve, the need for armored vehicles that are adaptable, efficient, and equipped with advanced technologies has prompted various defense contractors to innovate and provide retrofitting solutions. Companies in this market not only offer upgrades that improve the operational capabilities of armored vehicles but also focus on enhancing safety, survivability, and power management systems. The competitive nature of this sector necessitates ongoing research and development, ensuring that firms remain at the forefront of technological advancements and can respond to the unique needs of defense forces.

Navistar Defense has established itself as a prominent player in the US Armored Vehicles Upgrade Retrofit Market, leveraging its extensive experience in vehicle manufacturing and engineering. The company is known for its ability to deliver high-quality, durable vehicles that meet the stringent requirements of military operations. One significant strength of Navistar Defense lies in its capability to provide comprehensive solutions that include customizable armor kits, electronics upgrades, and mobility enhancements. This versatility not only allows the company to cater to a variety of military needs but also strengthens its position in the market as a reliable partner for defense forces. Moreover, Navistar's strong relationships with defense agencies and a commitment to quality in its vehicles contribute to its competitive edge in the armored vehicle upgrade segment.

Hewlet Packard Enterprise operates within the US Armored Vehicles Upgrade Retrofit Market, primarily focusing on integrating advanced technology solutions that enhance vehicle performance and situational awareness. The company's strengths lie in its expertise in data analytics and cybersecurity, allowing it to offer products and services that improve mission-critical capabilities. Hewlet Packard Enterprise provides secure communications systems, software for vehicle management, and systems for real-time data integration. Its market presence is bolstered through strategic partnerships and collaborations with various defense contractors and government entities. The company has also engaged in mergers and acquisitions to expand its technology portfolio and strengthen its offerings tailored specifically for the armored vehicle sector. As a result, Hewlet Packard Enterprise is well-positioned to meet the growing demands for innovative upgrades within the US defense landscape.


Key Companies in the US Armored Vehicles Upgrade Retrofit Market Include



  • Navistar Defense

  • Hewlet Packard Enterprise

  • Raytheon Technologies

  • Lockheed Martin

  • General Dynamics Land Systems

  • BAE Systems

  • KBR

  • L3Harris Technologies

  • AeroVironment

  • Hawker Beechcraft

  • Textron Systems

  • Oshkosh Corporation

  • Northrop Grumman

  • Rheinmetall

  • Cheetah Chassis


US Armored Vehicles Upgrade Retrofit Market Industry Developments


The US Armored Vehicles Upgrade Retrofit Market has seen significant developments recently, driven by rising defense budgets and the need for modernized military capabilities. In November 2023, Lockheed Martin announced a contract to upgrade the US Army's M113 armored personnel carriers, enhancing their operational capabilities. General Dynamics Land Systems has also been active, securing contracts for the retrofit of Stryker vehicles with advanced technology. In recent months, key players like Raytheon Technologies and BAE Systems have collaborated on new armor technologies, with BAE emphasizing its focus on modular vehicle upgrades. Additionally, in September 2023, KBR acquired a defense technology firm that specializes in vehicle upgrades, strengthening its position in the market. As budgets increase, market valuations for companies like Oshkosh Corporation and Northrop Grumman have surged, reflecting optimism about government contracts. Over the past two years, companies have increasingly pursued modernization programs, exemplified by Hein Schneider’s focus on adding digital upgrades to armored vehicles reported in March 2022. Overall, these recent activities underscore the US's commitment to maintaining a robust armored vehicle fleet through cutting-edge upgrade and retrofit initiatives.


Armored Vehicles Upgrade Retrofit Market Segmentation Insights


 



  • Armored Vehicles Upgrade Retrofit Market Application Outlook

    • Military

    • Law Enforcement

    • Civilian Protection



  • Armored Vehicles Upgrade Retrofit Market Type of Upgrade Outlook

    • Armoring

    • Communication Systems

    • Weapon Systems

    • Surveillance Systems



  • Armored Vehicles Upgrade Retrofit Market Vehicle Type Outlook

    • Humvees

    • Tanks

    • APCs

    • MRAPs



  • Armored Vehicles Upgrade Retrofit Market End Use Outlook

    • Government

    • Private Security

    • Non-Governmental Organizations




US Armored Vehicles Upgrade Retrofit Market Report Scope

 
Report Attribute/Metric Source: Details
MARKET SIZE 2018 9.55(USD Billion)
MARKET SIZE 2024 9.89(USD Billion)
MARKET SIZE 2035 14.67(USD Billion)
COMPOUND ANNUAL GROWTH RATE (CAGR) 3.643% (2025 - 2035)
REPORT COVERAGE Revenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR 2024
MARKET FORECAST PERIOD 2025 - 2035
HISTORICAL DATA 2019 - 2024
MARKET FORECAST UNITS USD Billion
KEY COMPANIES PROFILED HDT Global, Raytheon Technologies, Daimler Trucks North America, Boeing, Lockheed Martin, General Dynamics, Iveco Defense Vehicles, BAE Systems, Textron, AM General, L3Harris Technologies, Oshkosh Defense, Leonardo DRS, Northrop Grumman, Navistar Defense
SEGMENTS COVERED Application, Vehicle Type, Mobility Type, Armor Type
KEY MARKET OPPORTUNITIES Increased defense spending initiatives, Modernization of military fleets, Demand for homeland security solutions, Rise of urban warfare strategies, Development of unmanned armored systems
KEY MARKET DYNAMICS increasing military expenditure, rising security threats, technological advancements, government regulations, shifting procurement processes
COUNTRIES COVERED US


Frequently Asked Questions (FAQ) :

The US Armored Vehicles Upgrade Retrofit Market is expected to be valued at 7.5 USD Billion in 2024.

By 2035, the US Armored Vehicles Upgrade Retrofit Market is projected to reach 11.2 USD Billion.

The market is expected to grow at a CAGR of 3.713 percent from 2025 to 2035.

The military application segment is valued at 3.0 USD Billion in 2024 and is expected to reach 4.5 USD Billion in 2035.

The law enforcement application segment is projected to grow from 2.0 USD Billion in 2024 to 3.0 USD Billion in 2035.

The civilian protection application segment is expected to be valued at 3.7 USD Billion by 2035.

Key players include Navistar Defense, Lockheed Martin, Raytheon Technologies, and General Dynamics Land Systems among others.

Ongoing global conflicts are expected to positively influence the demand and growth of the US Armored Vehicles Upgrade Retrofit Market.

The military application segment is expected to hold the largest market share among all applications in the US Armored Vehicles Upgrade Retrofit Market.

Emerging trends include advancements in vehicle technology and increased focus on urban warfare capabilities.

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