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US Contract Packaging Market Research Report: By Packaging Type (Flexible Packaging, Rigid Packaging, Semi-Rigid Packaging, Pouches, Boxes), By End Use Industry (Food and Beverage, Pharmaceutical, Cosmetics, Consumer Goods, Electronics), By Contract Packaging Method (Fill and Seal, Blister Packaging, Cartoning, Labeling, Bundling) and By Material Type (Plastic, Paperboard, Metal, Glass, Composite) - Forecast to 2035


ID: MRFR/PNT/16809-HCR | 100 Pages | Author: Snehal Singh| April 2025

US Contract Packaging Market Overview:


The US Contract Packaging Market Size was estimated at 7.42 (USD Billion) in 2023. The US Contract Packaging Market Industry is expected to grow from 8.25(USD Billion) in 2024 to 15 (USD Billion) by 2035. The US Contract Packaging Market CAGR (growth rate) is expected to be around 5.585% during the forecast period (2025 - 2035).


Key US Contract Packaging Market Trends Highlighted


The US Contract Packaging Market is witnessing a notable shift driven by several key market drivers such as increased demand for customized packaging solutions. With consumer preferences evolving towards personalized products, companies are investing in contract packaging partners who can deliver tailored solutions that meet specific market needs. The rise in e-commerce and online retailing has also significantly influenced the market, prompting businesses to look for efficient packaging that enhances the consumer experience and ensures product safety during transport. Opportunities abound in the realm of sustainable packaging options, as consumers and regulatory bodies push for environmentally friendly practices.Packaging companies in the US are exploring biodegradable and recyclable materials to stay ahead of the competition while meeting compliance standards. Additionally, advancements in technology are enabling contract packagers to offer more innovative solutions such as smart packaging and automation, enhancing efficiency and reducing operational costs. Recent trends indicate a focus on integration across supply chains, with many companies favoring partnerships that foster seamless communication between manufacturers and packaging providers. This approach not only streamlines processes but also enhances inventory management and reduces time to market.Another aspect gaining traction is the emphasis on compliance with stringent regulations, especially in industries such as pharmaceuticals and food and beverages, where safety and sanitation are paramount. Overall, the dynamics within the US Contract Packaging Market reflect a robust emphasis on customization, sustainability, and technological advancement, creating a landscape ripe for growth and collaboration.


US Contract Packaging Market size

Source: Primary Research, Secondary Research, MRFR Database and Analyst Review


US Contract Packaging Market Drivers


Growth of the E-commerce Sector


The US Contract Packaging Market is benefiting significantly from the rapid expansion of the e-commerce sector. In 2021 alone, e-commerce sales in the United States accounted for approximately 13.2% of total retail sales, reflecting a consistent upward trend. With major players such as Amazon and Walmart investing heavily in their logistics and packaging systems, the need for efficient contract packaging solutions is more crucial than ever.This trend is expected to continue as consumer preferences shift towards online shopping and the demand for tailored packaging solutions increases. According to the U.S. Department of Commerce, e-commerce retail sales reached over USD 870 billion in 2021, showcasing the immense potential for contract packaging providers to cater to this growing market. As e-commerce continues to evolve, the US Contract Packaging Market Industry is poised for sustained growth, driven by innovations in packaging and shipping efficiency.


Increased Demand for Sustainable Packaging Solutions


The push for sustainability has become a prominent driver in the US Contract Packaging Market Industry. With scrutiny over environmental impacts increasing, consumers and businesses alike are demanding more eco-friendly packaging solutions. A survey from the Flexible Packaging Association indicated that 67% of consumers are willing to pay more for sustainable packaging, which signals a significant opportunity for contract packagers to innovate and develop more sustainable options.Prominent organizations such as Unilever and Procter & Gamble have committed to using 100% recyclable, reusable, or compostable packaging by 2025, driving the demand for contract packaging solutions that align with these sustainability goals. This shift not only promotes responsible consumption but also ensures compliance with emerging regulations aimed at reducing plastic waste within the United States.


Rising Demand from the Food and Beverage Sector


The food and beverage industry is a dominant segment within the US Contract Packaging Market Industry, with increasing demand for packaged goods driving growth. The U.S. Food and Drug Administration reported that food sales have been steadily rising, particularly in the ready-to-eat category, which increased significantly during the COVID-19 pandemic. The convenience factor plays a critical role, as busy lifestyles lead consumers to opt for pre-packaged meals and snacks.Major companies like Nestle and Kraft Heinz have ramped up their contract packaging to meet this demand for convenience and efficiency, which is expected to continue through 2035. This sustained growth in the food and beverage sector is a key factor enhancing the demand for contract packaging solutions in the U.S.


US Contract Packaging Market Segment Insights:


Contract Packaging Market Packaging Type Insights


The US Contract Packaging Market is increasingly recognized for its diverse Packaging Type segment, which plays a pivotal role in fulfillment and distribution across various industries. Flexible Packaging has gained substantial traction due to its lightweight, adaptability, and cost-effectiveness, making it a preferred choice among manufacturers seeking efficient and sustainable packaging solutions. Rigid Packaging remains a staple in the market due to its durability and ability to protect products, especially in sectors such as food and beverages, pharmaceuticals, and personal care.Meanwhile, Semi-Rigid Packaging is valued for its balance between flexibility and strength, providing a substantial option for brands looking to enhance product presentation while ensuring safety during transit. Pouches have emerged as a key player in the flexible sector, thanks to their convenience, resealability, and consumer appeal, making them especially popular for snacks, beverages, and ready-to-eat meals. Boxes continue to hold a significant share of the market, offering structural integrity and customization opportunities that align well with branding strategies for various products.This segmentation is not only reflective of consumer preferences but also indicative of broader trends towards sustainability, innovation, and enhanced functionality within the packaging industry. Each type of packaging offers distinct advantages tailored to specific product demands, contributing to the overall growth and efficiency of the US Contract Packaging Market. Ultimately, the adaptability and range of options available in the Packaging Type segment position it as a crucial component of the broader market and underscore the ongoing evolution in packaging trends driven by customer needs and sustainability concerns.


 


US Contract Packaging Market segment

Source: Primary Research, Secondary Research, MRFR Database and Analyst Review


Contract Packaging Market End Use Industry Insights


The US Contract Packaging Market is significantly shaped by the End Use Industry, which encompasses various vital sectors such as Food and Beverage, Pharmaceutical, Cosmetics, Consumer Goods, and Electronics. Within this dynamic landscape, the Food and Beverage sector plays a crucial role, driven by increasing demand for convenience foods and innovative packaging solutions to enhance shelf life and appeal. The Pharmaceutical industry also stands out due to stringent regulations and the need for precise packaging to ensure safety and efficacy of medications, thus positioning it as a pivotal player in the market.Similarly, the Cosmetics segment is witnessing growth propelled by rising consumer awareness regarding personal care and aesthetic products, leading to higher demand for specialized packaging that stands out on retail shelves. The Consumer Goods sector benefits from evolving trends towards sustainability and eco-friendly packaging, prompting companies to invest in more efficient contract packaging solutions. Lastly, the Electronics industry emphasizes the protective aspects of packaging to safeguard products during shipping and handling, ensuring that technological gadgets reach consumers in pristine condition.Overall, these segments exhibit diverse demands and growth drivers, significantly contributing to the expansion of the US Contract Packaging Market.


Contract Packaging Market Contract Packaging Method Insights


The US Contract Packaging Market segment focusing on Contract Packaging Method encompasses various techniques pivotal to driving efficiency and meeting client demands in packaging solutions. Among the dominant methods, Fill and Seal plays a critical role in sectors like food and pharmaceuticals, ensuring product safety and extending shelf life. Blister Packaging is increasingly significant in the consumer goods and healthcare industries, particularly for medication and small parts, offering excellent protection and visibility of products. Cartoning is essential for various retail goods, providing ease of handling and transportation while supporting branding efforts.Labeling maintains a vital position in compliance and effective marketing, helping to convey product information clearly and attractively. Bundling is also gaining traction, especially in promotions and multi-pack offerings, allowing consumers to receive more value while enhancing sales for retailers. The overall market demonstrates robust growth driven by varying consumer preferences and the need for innovative packaging solutions that cater to safety, aesthetics, and functionality. With the rise in e-commerce and sustainability efforts, the demand for advanced packaging methods continues to surge, making it essential for businesses to adapt and optimize their contract packaging strategies effectively.


Contract Packaging Market Material Type Insights


The Material Type segment of the US Contract Packaging Market plays a crucial role in shaping the overall landscape of the industry. As of 2024, the market has seen a diverse range of materials being utilized, including Plastic, Paperboard, Metal, Glass, and Composite. Plastic packaging remains popular due to its lightweight properties and versatility, making it a preferred choice across various sectors. Paperboard has gained traction owing to increasing sustainability demands, as it offers recycling benefits and lightweight characteristics. Metal packaging is significant for its durability and protection, particularly in the food and beverage sectors where maintaining product integrity is key.Glass is highly valued for preserving product quality, especially in premium markets like cosmetics and high-end beverages. Composite materials are becoming increasingly important due to their ability to combine the advantages of different materials, offering enhanced strength and barrier properties. Each of these materials serves distinct purposes within the US Contract Packaging Market, catering to specific consumer needs, regulatory requirements, and sustainability trends that are shaping packaging solutions across multiple industries.


US Contract Packaging Market Key Players and Competitive Insights:


The US Contract Packaging Market is characterized by a dynamic and competitive landscape, driven by various factors including the rise in consumer demand for packaged goods, scalability needs of businesses, and the shift towards outsourcing operational processes. Companies are continuously innovating their packaging solutions to meet diverse consumer preferences and industry standards, reflecting significant agility in responding to market trends. Key players are focusing on strategic alliances, technology integration, and sustainability to enhance their offerings. This ongoing evolution has greatly influenced market positioning, leading to heightened competition amongst established entities and newcomers alike. Mast Global demonstrates a strong presence in the US Contract Packaging Market, leveraging its extensive expertise in supply chain management and logistics to deliver tailored packaging solutions that resonate with market needs. The company's strengths include a robust infrastructure that supports scalable operations, enabling them to cater to different sectors effectively. Mast Global has positioned itself as a leader in sustainable packaging practices, appealing to eco-conscious clients and consumers. Its wide-ranging capabilities encompass design, manufacturing, and fulfillment, enhancing its competitiveness. The company's strategic focus on innovation allows it to maintain an edge over competitors, ensuring a continuous pipeline of cutting-edge solutions tailored to a constantly evolving market.Dart Container stands out in the US Contract Packaging Market with its reputation for producing high-quality disposable food service products and custom packaging solutions. The company emphasizes innovation and sustainability, offering key products such as foam cups, containers, and various packaging alternatives that meet both functionality and environmental standards. Its manufacturing capabilities enable Dart Container to maintain significant market presence while ensuring efficient production processes. The company has also engaged in various mergers and acquisitions to bolster its market position, which has helped expand its product offerings and operational efficiency. Dart Container's commitment to customer service and quality assurance further reinforces its standing in the market, making it a preferred choice for many businesses seeking reliable packaging solutions in the US.


Key Companies in the US Contract Packaging Market Include:



  • Mast Global

  • Dart Container

  • TimBar

  • Inspired Packaging

  • Sonoco Products

  • WestRock

  • Mann+Hummel

  • American Packaging Corporation

  • Bericap

  • Pactiv LLC

  • Sedgwick Packaging

  • Pace Packaging

  • Glenroy

  • Groupe Guillin


US Contract Packaging Market Industry Developments


The US Contract Packaging Market has witnessed several notable developments recently. In October 2023, Mast Global announced an expansion of its packaging facilities to enhance its capabilities in sustainable packaging solutions, responding to the growing demand for eco-friendly products. In September 2023, Sonoco Products collaborated with Pactiv LLC to innovate and streamline their packaging processes, focusing on recyclable materials. Additionally, Dart Container has made investments to increase production efficiency in their cup manufacturing processes, catering to a rising market demand.Mergers and acquisitions have also shaped the landscape; in August 2023, WestRock acquired a smaller packaging firm to bolster its presence in the e-commerce sector, drawing significant attention due to its strategic fit with their operations. Furthermore, in July 2023, American Packaging Corporation expanded its footprint by acquiring a regional competitor, enhancing its market share and operational capabilities within the sector. The market has shown steady growth, with increasing consumer awareness about sustainability affecting companies like Mann+Hummel and Gleroy to innovate their packaging solutions. The evolving landscape demonstrates a clear shift towards sustainability and consolidation amid rising competition and market dynamics.


US Contract Packaging Market Segmentation Insights


Contract Packaging Market Packaging Type Outlook



  • Flexible Packaging

  • Rigid Packaging

  • Semi-Rigid Packaging

  • Pouches

  • Boxes


Contract Packaging Market End Use Industry Outlook



  • Food and Beverage

  • Pharmaceutical

  • Cosmetics

  • Consumer Goods

  • Electronics


Contract Packaging Market Contract Packaging Method Outlook



  • Fill and Seal

  • Blister Packaging

  • Cartoning

  • Labeling

  • Bundling


Contract Packaging Market Material Type Outlook



  • Plastic

  • Paperboard

  • Metal

  • Glass

  • Composite


 

Report Attribute/Metric Source: Details
MARKET SIZE 2018 7.42(USD Billion)
MARKET SIZE 2024 8.25(USD Billion)
MARKET SIZE 2035 15.0(USD Billion)
COMPOUND ANNUAL GROWTH RATE (CAGR) 5.585% (2025 - 2035)
REPORT COVERAGE Revenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR 2024
MARKET FORECAST PERIOD 2025 - 2035
HISTORICAL DATA 2019 - 2024
MARKET FORECAST UNITS USD Billion
KEY COMPANIES PROFILED Mast Global, Dart Container, TimBar, Inspired Packaging, Sonoco Products, WestRock, Mann+Hummel, American Packaging Corporation, Bericap, Pactiv LLC, Sedgwick Packaging, Pace Packaging, Glenroy, Groupe Guillin
SEGMENTS COVERED Packaging Type, End Use Industry, Contract Packaging Method, Material Type
KEY MARKET OPPORTUNITIES E-commerce packaging growth, Sustainable packaging solutions, Flexible packaging demand, Customization and personalization services, Advanced automation technology integration
KEY MARKET DYNAMICS Increasing demand for outsourcing, Consumer preference for customization, Technological advancements in packaging, Rising e-commerce influence, Focus on sustainability initiatives
COUNTRIES COVERED US


Frequently Asked Questions (FAQ) :

The US Contract Packaging Market is expected to be valued at 8.25 billion USD in 2024.

By 2035, the US Contract Packaging Market is anticipated to reach a valuation of 15.0 billion USD.

The expected CAGR for the US Contract Packaging Market is 5.585% during the period from 2025 to 2035.

Flexible Packaging holds the largest market share, valued at 2.5 billion USD in 2024.

The projected market size for Flexible Packaging is expected to be 4.5 billion USD by 2035.

Major players in the market include Mast Global, Dart Container, TimBar, and Sonoco Products, among others.

Rigid Packaging is valued at 2.0 billion USD in 2024 within the US Contract Packaging Market.

Key trends include the shift towards sustainable packaging solutions and increased demand for convenience formats.

The Semi-Rigid Packaging segment is projected to grow to 2.25 billion USD by 2035.

Challenges include rising raw material costs and evolving regulatory requirements affecting packaging standards.

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