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US Industrial AI Market Research Report By Offering (hardware, software, AI platform, AI solution), By Technology (computer vision, deep learning, natural language processing (NLP), context awareness), By Application (predictive maintenance and machinery inspection, material movement, production planning, field services, quality control, others) and By Industry (automobile, energy and power, pharmaceuticals, heavy metals and machine manufacturing, semiconductorelectronics, food beverages, manufacturing, others)- Forecast to 2035


ID: MRFR/ICT/12053-HCR | 200 Pages | Author: Aarti Dhapte| April 2025

US Industrial AI Market Overview


As per MRFR analysis, the US Industrial AI Market Size was estimated at 0.76 (USD Billion) in 2023.The US Industrial AI Market is expected to grow from 1.11(USD Billion) in 2024 to 18.89 (USD Billion) by 2035. The US Industrial AI Market CAGR (growth rate) is expected to be around 29.424% during the forecast period (2025 - 2035).


Key US Industrial AI Market Trends Highlighted


The growing need for automation and efficiency in manufacturing processes is propelling the US industrial AI market's noteworthy expansion. The demand for predictive maintenance, where AI technologies assist industries in minimizing downtime and lowering operating costs, is a major market driver.


In order to facilitate prompt repairs and increase overall efficiency, businesses are using machine learning algorithms to examine equipment data in real-time. Moreover, as companies look to fulfill strict requirements while maximizing performance, regulatory initiatives focused at enhancing safety and compliance are encouraging the implementation of AI technologies.


There are opportunities to integrate AI with Internet of Things (IoT) devices, which can offer insightful information on resource management and operational procedures. A strong ecosystem for smart manufacturing is being created by the confluence of AI and IoT technologies.


As US industries embrace these cutting-edge technologies, more attention is being paid to establishing customized AI solutions that tackle particular industry problems and open up new avenues for innovation and competitive advantage.


Furthermore, smaller manufacturers may be able to use AI through reasonably priced cloud-based services, increasing the accessibility of these technologies. Recent trends show a move toward collaborative robots, or cobots, which augment human operators to improve industrial settings' safety and productivity.


This pattern emphasizes the importance of human-machine cooperation rather than merely substitution. Additionally, industrial processes are being influenced by the continued focus on sustainability and energy efficiency, with AI being used to optimize energy use and minimize waste.


The Industrial AI Market is expected to grow significantly as the US continues to place a high priority on technology improvements, driven by the industrial sector's present demands as well as its future goals.


US Industrial AI Market Overview


Source: Primary Research, Secondary Research, MRFR Database and Analyst Review


US Industrial AI Market Drivers


Increased Adoption of Automation in Manufacturing


The US Industrial AI Market is experiencing significant growth due to the increased adoption of automation technologies across various manufacturing sectors. According to the National Association of Manufacturers, over 75% of manufacturers in the US have adopted at least one form of automation to enhance productivity and efficiency.


The integration of AI in manufacturing processes allows for predictive maintenance, reducing downtime and saving costs. For example, Siemens USA has implemented AI-driven solutions that have resulted in production efficiency improvements of over 20%.


This trend towards automation is expected to be a strong driver for the growth of the US Industrial AI Market as companies strive to maintain competitive advantages in a rapidly evolving industrial landscape.


Demand for Predictive Analytics in Operational Efficiency


The increasing demand for predictive analytics in managing operational efficiency is a prominent driver within the US Industrial AI Market. Organizations are leveraging AI technologies to enhance decision-making processes and forecasting capabilities. For instance, a McKinsey report highlights that manufacturers who incorporate predictive analytics can achieve a 20% reduction in equipment downtime.


This is evident as companies like GE Aviation utilize AI-powered analytics to optimize supply chains and production schedules, leading to significant cost savings and improved throughput. As the demand for such technologies grows, it is likely to fuel further investments in the industrial AI sector.


Government Initiatives and Funding for AI Development


Government initiatives aimed at fostering AI development significantly influence the growth of the US Industrial AI Market. The White House has established various funding programs focused on advanced manufacturing and AI technologies, contributing billions of dollars towards this sector.


For instance, the National Institute of Standards and Technology (NIST) has invested in initiatives to promote AI technologies, which are integral to increasing the competitiveness of US manufacturing.


As federal funding and support continue to grow, they create a conducive environment for innovation and development, propelling the US Industrial AI Market forward. This strong governmental support can lead to enhanced research and implementation of AI technologies within the industrial framework.


US Industrial AI Market Segment Insights


Industrial AI Market Offering Insights


The US Industrial AI Market is experiencing significant growth, particularly within the Offering segment, which encompasses a wide range of components critical to effective AI implementation in industrial settings.


This segment primarily includes hardware, software, AI platforms, and AI solutions, each playing a vital role in enhancing operational efficiency and driving innovation. Hardware in this market segment facilitates advanced data processing and analytics, with the rise of IoT devices accelerating its importance for real-time data collection and decision-making.


Software solutions are increasingly becoming integral to operations, enabling automation and predictive maintenance, which are crucial for reducing downtime and operational costs across various industries. AI platforms provide the underlying infrastructure for deploying AI applications, allowing for seamless integration of AI technologies into existing systems.


These platforms not only support application development but also foster collaboration among stakeholders, enhancing overall data-driven decision-making processes.


AI solutions, tailored for specific industry needs, help companies leverage AI capabilities in varied applications such as supply chain optimization, energy management, and quality control, further empowering organizations to maintain competitiveness and adapt to market dynamics.


The growth drivers for this segment include advancements in machine learning algorithms, increased investment in Industry 4.0 technologies, and a strong focus on digital transformation initiatives among US industries.


Furthermore, as industries continue to recognize the value of AI in driving operational excellence, the demand for these offerings will likely escalate. However, challenges such as integration complexities, data privacy concerns, and the need for a skilled workforce in AI deployment pose barriers to adoption, presenting an opportunity for firms focused on developing user-friendly and secure solutions.


Overall, the Offering segment within the US Industrial AI Market is critical for harnessing the potential of AI technologies. Thereby, industry stakeholders focus on innovating within this space to maximize productivity and enhance capabilities.


Industrial AI Market Offering Insights


Source: Primary Research, Secondary Research, MRFR Database and Analyst Review


Industrial AI Market Technology Insights


The Technology segment of the US Industrial AI Market plays a pivotal role in leveraging advanced capabilities to enhance operational efficiency and decision-making processes across various industries. Key components of this segment include computer vision, deep learning, natural language processing (NLP), and context awareness.


Computer vision dominates applications such as quality control, enabling real-time defect detection and minimizing waste, which is vital for manufacturers aiming to optimize production. Deep learning is essential for predictive maintenance, facilitating the analysis of large data sets to preempt equipment failures, thus enhancing reliability and reducing downtime.


Natural language processing (NLP) provides the foundation for sophisticated data interaction, aiding in automation and streamlining communications across enterprise systems, which can drastically improve customer service and data analysis.


Context awareness enhances system understanding and flexibility, allowing technologies to adapt to various operational environments, ultimately leading to increased productivity and efficiency.


These elements of the US Industrial AI Market indicate strong growth potential, driven by the continuous evolution of AI technologies and their integration into existing infrastructure, thereby enabling businesses to harness actionable insights that can propel innovation.


Industrial AI Market Application Insights


The Application segment of the US Industrial AI Market is poised to revolutionize various sectors by enhancing operational efficiency and decision-making. This segment includes diverse areas like predictive maintenance, machinery inspection, material movement, production planning, field services, quality control, and others, each playing a crucial role in driving market growth.


Predictive maintenance, for instance, leverages AI to foresee equipment failures, thus minimizing downtime and reducing costs. Machinery inspection through AI technologies ensures safety and compliance, thereby increasing productivity.


Material movement optimization can significantly improve logistics and supply chain management, which is essential for the growth of the manufacturing sector in the US. Field services benefit from AI applications that facilitate real-time data analysis, leading to better resource allocation and quicker issue resolution.


Quality control processes are enhanced through AI-driven analytics, enabling manufacturers to maintain high standards in production. The combined capabilities of these applications contribute substantially to operational innovation across industries, affirming the significance of the Application segment in transforming traditional practices into more efficient, AI-driven models.


This dynamic integration positions the US Industrial AI Market as a leader in adopting advanced technologies, with great potential for future expansion and innovation.


Industrial AI Market Insights


The US Industrial AI Market is experiencing significant growth, positioning it as a driving force within various sectors, particularly in the Industry segment. This segment encompasses critical areas such as automobile, energy and power, pharmaceuticals, heavy metals and machine manufacturing, semiconductor and electronics, food and beverages, and overall manufacturing.


The automobile industry stands to benefit immensely from advancements in AI, enabling enhanced vehicle safety and autonomous driving capabilities. The energy and power sector is leveraging AI for more efficient energy management and predictive maintenance, helping to optimize resource use and reduce costs.


In pharmaceuticals, AI assists in drug discovery and patient management, thus accelerating the research and development phases. The heavy metals and machine manufacturing industries are utilizing AI to streamline production processes and improve operational efficiency.


The semiconductor and electronics sector relies on AI technologies for improved design automation and defect detection, while the food and beverages industry employs AI for better supply chain management and quality assurance.


Overall, the US Industrial AI Market segmentation showcases a robust landscape where AI technologies are being integrated to enhance productivity and innovation across diverse industrial realms.


US Industrial AI Market Key Players and Competitive Insights:


The US Industrial AI Market is witnessing significant transformations driven by advancements in machine learning, data analytics, and data-driven decision-making processes. As industries increasingly adopt artificial intelligence technologies, there is a growing emphasis on optimizing operations, enhancing productivity, and reducing costs.


The competitive landscape is characterized by the presence of established players, emerging startups, and a significant investment focus from venture capitalists and tech giants. Various sectors are embracing AI solutions, including manufacturing, logistics, energy, and construction, leading to a dynamic environment where companies are innovating and vying for market leadership.


The convergence of AI with IoT and big data analytics is reshaping traditional industrial paradigms and presenting extensive opportunities for differentiation. Amazon has a formidable presence in the US Industrial AI Market, particularly through its extensive infrastructure and advanced technological capabilities.


The company leverages its cloud-based solutions, specifically, Amazon Web Services, which offers a broad suite of AI and machine learning services that support various industrial applications. Amazon's strengths lie in its ability to provide scalable solutions that can seamlessly integrate with existing systems, thus enhancing operational efficiencies.


The company's commitment to continuous innovation and robust data analytics enables industries to derive actionable insights from large datasets, promoting more informed decision-making processes. Furthermore, Amazon's strong logistics and supply chain networks allow it to deliver AI-driven solutions that optimize inventory management and fulfillment operations for industrial clients.


Siemens, a key player in the US Industrial AI Market, is recognized for its comprehensive portfolio of products and services that integrate AI technologies into industrial processes. The company focuses on digital industries, smart infrastructure, and mobility solutions, providing advanced automation tools and data analytics capabilities.


Siemens' strength resides in its ability to combine hardware with intelligent software, facilitating improved operational performance, predictive maintenance, and process optimization within manufacturing environments.


The company has also been actively involved in strategic mergers and acquisitions to enhance its technological capabilities and expand its market footprint in the US. Siemens' commitment to research and development enables it to stay at the forefront of industrial AI breakthroughs, ensuring that it continues to meet the evolving needs of the market while fostering innovation in various sectors.


Key Companies in the US Industrial AI Market Include:



  • Amazon

  • Siemens

  • Hitachi

  • SAP

  • IBM

  • Honeywell

  • Rockwell Automation

  • GE

  • C3.ai

  • NVIDIA

  • Ansys

  • Schneider Electric

  • PTC

  • Microsoft

  • Oracle


US Industrial AI Market Developments


Recent developments in the US Industrial AI Market reveal significant activities among major players, including Amazon, Siemens, Hitachi, SAP, IBM, Honeywell, Rockwell Automation, General Electric, C3.ai, NVIDIA, Ansys, Schneider Electric, PTC, Microsoft, and Oracle.


Notably, in September 2023, Honeywell announced its acquisition of a software company to bolster its industrial AI capabilities aimed at enhancing predictive maintenance solutions across various industries. Additionally, in August 2023, Siemens reported advancements in its industrial automation solutions powered by AI, focusing on optimizing manufacturing processes.


The market's valuation has been on an upward trajectory, fueled by increased investments in AI-driven technologies, with growth projections indicating a rise in market size as companies increasingly adopt AI to improve efficiency and reduce operational costs.


Major happenings over the past 2-3 years include the rise of AI-integrated monitoring systems in manufacturing, which has streamlined production and supply chain operations. Various federal initiatives have also been launched to support AI development and application in industrial contexts, further promoting growth and innovation in the United States.


US Industrial AI Market Segmentation Insights



  • Industrial AI Market Offering Outlook

    • hardware

    • software

    • AI platform

    • AI solution



  • Industrial AI Market Technology Outlook

    • computer vision

    • deep learning

    • natural language processing (NLP)

    • context awareness



  • Industrial AI Market Application Outlook

    • predictive maintenance and machinery inspection

    • material movement

    • production planning

    • field services

    • quality control

    • others



  • Industrial AI MarketOutlook

    • automobile

    • energy and power

    • pharmaceuticals

    • heavy metals and machine manufacturing

    • semiconductorelectronics

    • foodbeverages

    • manufacturing

    • others



Report Attribute/Metric Details
Market Size 2023 0.76(USD Billion)
Market Size 2024 1.11(USD Billion)
Market Size 2035 18.89(USD Billion)
Compound Annual Growth Rate (CAGR) 29.424% (2025 - 2035)
Report Coverage Revenue Forecast, Competitive Landscape, Growth Factors, and Trends
Base Year 2024
Market Forecast Period 2025 - 2035
Historical Data 2019 - 2024
Market Forecast Units USD Billion
Key Companies Profiled Amazon, Siemens, Hitachi, SAP, IBM, Honeywell, Rockwell Automation, GE, C3.ai, NVIDIA, Ansys, Schneider Electric, PTC, Microsoft, Oracle
Segments Covered Offering, Technology, Application, Industry
Key Market Opportunities Predictive maintenance solutions, Supply chain optimization, Quality control automation, Energy management systems, Workforce productivity enhancement
Key Market Dynamics Increasing automation adoption, Rising data availability, Need for predictive maintenance, Enhanced operational efficiency, Growing investment in AI technologies
Countries Covered US


Frequently Asked Questions (FAQ) :

The US Industrial AI Market is anticipated to be valued at 1.11 USD Billion in 2024.

By 2035, the US Industrial AI Market is expected to reach a valuation of 18.89 USD Billion.

The market is expected to grow at a CAGR of 29.424% from 2025 to 2035.

In 2024, the software segment is valued at 0.45 USD Billion, making it the largest offering segment.

The hardware segment is projected to be worth 3.73 USD Billion by 2035.

Key players in the market include Amazon, Siemens, Hitachi, SAP, and IBM, among others.

The AI solution segment is valued at 0.26 USD Billion in 2024.

Key applications include predictive maintenance, quality control, and supply chain optimization.

The AI platform segment is expected to grow from 0.18 USD Billion in 2024 to 3.05 USD Billion by 2035.

Challenges include data privacy concerns, integration with existing systems, and lack of skilled workforce.

The US Industrial AI Market is projected to be valued at 1.11 billion USD in 2024.

The market is anticipated to reach a value of 18.32 billion USD by 2035.

The US Industrial AI Market is expected to grow at a CAGR of 29.065% from 2025 to 2035.

Major players in the market include SAP, PTC, Bentley Systems, Oracle, NVIDIA, Rockwell Automation, and IBM among others.

The hardware segment is valued at 0.25 billion USD in the US Industrial AI Market for 2024.

The software segment is projected to be valued at 6.5 billion USD by 2035.

Key growth drivers include the increasing demand for automation and enhanced operational efficiency across industries.

AI solutions are expected to reach a market value of 4.82 billion USD by 2035.

Challenges include integration complexities and the need for skilled labor in AI technologies.

Applications driving growth include predictive maintenance, supply chain optimization, and quality control in manufacturing processes.

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