US Non-Woven Fabric Market Overview
The US Non-Woven Fabric Market is expected to grow from 12.0(USD Billion) in 2024 to 19.5 (USD Billion) by 2035. The US Non-Woven Fabric Market CAGR (growth rate) is expected to be around 4.513% during the forecast period (2025 - 2035).
Key US Non-Woven Fabric Market Trends Highlighted
Many important market factors are driving notable increases in the US Non-Woven Fabric Industry. The main driver of this market is the growing demand for throwaway hygiene goods like feminine hygiene products and diapers. Moreover, the increasing use of healthcare products, especially surgical masks and protective gear, has driven demand for non-woven materials even more. Both customers and producers are turning to eco-friendly, sustainable materials increasingly, which is inspiring the creation of non-woven textiles derived from recycled, biodegradable materials. The adoption of new production technologies, including digital printing and automation, is clearly trending in recent times, thereby improving the efficiency, and customizing power of non-woven goods in the US.
The COVID-19 pandemic has also sped up the adoption of non-woven materials for health and safety uses, therefore emphasizing performance and quality. Furthermore, the growing focus on sustainability in manufacturing techniques not only fits consumer tastes but also conforms to many environmental laws applied throughout the nation. As non-woven applications expand, especially in industries like automotive, construction, and filtration, opportunities are developing in the industry. Businesses are seeking increasingly to fund research and development in order to investigate new materials and manufacturing techniques.
This constant innovation offers companies an opportunity to create focused goods that satisfy certain customer demands using the expanding trend toward sustainability. With an eye on technological integration and ecologically friendly practices, the US Non-Woven Fabric Market is changing generally and offers a dynamic scene for expansion.
Source: Primary Research, Secondary Research, MRFR Database and Analyst Review
US Non-Woven Fabric Market Drivers
Growing Demand from Healthcare Sector
Growing demand from the healthcare industry is driving a notable expansion in the US Non-Woven Fabric Market. Because of their great barrier qualities and disposal, non-woven materials are increasingly being used in surgical gowns, masks, and other medical equipment. The American Hospital Association estimates that there were around 6,090 hospitals in the US in 2020, all of which depend on consistent non-woven product supply to maintain cleanliness and safety procedures.
The COVID-19 pandemic has raised this need; the usage of throwaway medical items has reportedly increased by 300%. This increase emphasizes the vital part non-woven materials play in offering necessary medical solutions, hence driving the industry forward.
Increase in Environmental Regulations
The US Non-Woven Fabric Market is moving towards sustainable techniques under the influence of strict environmental rules in the United States. Aiming at reducing waste and encouraging the use of environmentally friendly goods, the Environmental Protection Agency (EPA) has launched many projects According to EPA statistics, recyclable elements are often used in non-woven textiles; over 25% of present manufacturing techniques follow sustainable principles.
This legislative initiative is projected to stimulate investments in the creation of recyclable and biodegradable non-woven materials, therefore improving the general market growth and generating new commercial prospects.
Technological Advancements in Manufacturing Processes
Technological innovations in the manufacturing techniques of non-woven textiles primarily drive the development of the US Non-Woven Fabric Market. Spunbond, melt-blown, and needle punch technologies, among other innovations, are consistently improving the quality and efficiency of non-woven fabric manufacture. Adoption of innovative manufacturing techniques has reportedly resulted in a 15% drop in production costs and concurrently enhanced the quality of final goods, according to a National Textile Center analysis.
This effectiveness not only increases producer profitability but also improves market competitiveness, therefore driving the sector toward future expansion.
Rising Use in Automotive Applications
The US Non-Woven Fabric Market is growing primarily due to the increased use of non-woven textiles in the automotive sector. Car interiors, sound insulation, and filtration systems are among the non-woven materials utilized more and more in The US Department of Transportation estimates that vehicle manufacture in the US will reach around 10.5 million units in 2021, a number projected to climb. The need of the automobile industry for lightweight, durable, and reasonably priced materials that satisfy safety criteria is pushing further integration of non-woven textiles, hence increasing their market presence.
US Non-Woven Fabric Market Segment Insights
Non-Woven Fabric Market Material Outlook Insights
The US Non-Woven Fabric Market has been steadily evolving, with the Material Outlook segment showcasing significant growth potential across various categories including PP, PE, PET, and Bio-Composites. Polypropylene (PP) non-woven fabrics have gained notable prominence due to their lightweight, durability, and cost-effectiveness, making them ideal for applications in hygiene products, medical supplies, and agricultural materials. Meanwhile, polyethylene (PE) fabrics are recognized for their chemical resistance and moisture-barrier properties, which are essential for protective apparel and certain industrial applications, reflecting their critical role in the non-woven landscape.
The PET segment is also advantageous, particularly for its recyclability and strength, contributing to its consideration in products that emphasize sustainability. Bio-Composites are becoming increasingly significant as the demand for eco-friendly materials surges, driven by consumer preferences and legislative pressures for sustainable practices. This material is derived from renewable resources, which positions it as an appealing option for industries looking to reduce their carbon footprint. The diversity in materials within the US Non-Woven Fabric Market segmentation showcases a robust interplay of performance characteristics tailored to specific applications, facilitating growth opportunities across multiple sectors, including automotive, construction, filtration, and healthcare.
The ongoing innovation and development of these materials stand to enhance market dynamics, aligning with evolving consumer behaviors and stricter environmental regulations, thereby ensuring that each of these categories plays a vital role in the overall market.
Source: Primary Research, Secondary Research, MRFR Database and Analyst Review
Non-Woven Fabric Market Technology Outlook Insights
The Technology Outlook segment of the US Non-Woven Fabric Market highlights significant innovation and advancement within the industry. Among the various technologies, Dry-Laid and Spunmelt methods are particularly noteworthy, as they contribute distinctively to the overall fabric performance and application. Dry-Laid technologies are favored for their capacity to produce high-quality fabrics with excellent strength and durability, making them suitable for diverse applications, including hygiene products and filtration systems. On the other hand, the Spunmelt process is recognized for its efficiency and versatility, producing fabrics that are lightweight yet strong, ideal for medical and personal protective equipment.
The US Non-Woven Fabric Market revenue is significantly impacted by these technologies, as industries increasingly rely on non-woven materials due to their cost-effectiveness and functional benefits. Market growth in this segment is supported by rising demand in sectors such as healthcare and automotive, where non-woven fabrics provide crucial solutions. Overall, the segmentation of the US Non-Woven Fabric Market is driven by technological advancements and evolving consumer preferences, fostering opportunities for growth and innovation within the industry.
Non-Woven Fabric Market Function Outlook Insights
The Function Outlook segment of the US Non-Woven Fabric Market highlights the essential roles played by various applications, categorizing them primarily into Disposable and Non-Disposable. Disposable non-woven fabrics are gaining prominence in sectors like healthcare, where they are essential for maintaining hygiene and safety during medical procedures. These materials are increasingly used in surgical gowns and masks, reflecting a growing consumer preference for single-use products that enhance infection control. On the other hand, Non-Disposable products are recognized for their durability and reusability, making them vital in industries such as automotive and construction, where long-lasting materials are crucial for operational efficiency.
Within the scope of the US Non-Woven Fabric Market, both segments contribute significantly to market growth and offer substantial opportunities driven by rising demand for innovative, sustainable solutions. The overall market statistics suggest a trend towards functional fabrics that not only meet industry-specific requirements but also align with increased environmental regulations and consumer awareness. Thus, each category within the Function Outlook plays a pivotal role in shaping the trajectory of the US Non-Woven Fabric Market.
Non-Woven Fabric Market Application Outlook Insights
The US Non-Woven Fabric Market is experiencing notable growth, particularly within the Application Outlook segment, where sectors such as Personal Care Hygiene, Construction, and Automotive play a crucial role. The Personal Care Hygiene segment is significant due to the increasing demand for products like sanitary napkins, diapers, and wipes, fueled by rising consumer awareness regarding hygiene practices. In the Construction sector, non-woven fabrics are essential for applications like geotextiles and insulation, driven by the growth in infrastructure projects across the United States.
The Automotive sector increasingly incorporates non-woven fabrics for applications in interior components, providing lightweight and durable solutions that align with the industry's push toward fuel efficiency. Amid these trends, market participants are leveraging advancements in manufacturing technologies to improve product performance while addressing sustainability concerns raised by consumers. The US Non-Woven Fabric Market segmentation reflects these dynamics, revealing the diversified applications that cater to both established and emerging needs across various industries, ultimately contributing to the overall market's growth and development.
US Non-Woven Fabric Market Key Players and Competitive Insights
The US Non-Woven Fabric Market exhibits a dynamic competitive landscape marked by the presence of various key players and an expanding range of applications across multiple industries. As these materials gain traction for their versatility in sectors such as hygiene, medical, automotive, and construction, companies are increasingly focusing on innovative manufacturing processes and sustainable practices to cater to the changing market demands. Competitive strategies such as mergers and acquisitions, product differentiation, and technological advancements are paramount in this space, fueling growth and enhancing market positions. Factors such as consumer preferences for environmentally friendly products and the rising demand for high-performance fabrics significantly influence the competitive dynamics in the non-woven segment.
Within this competitive milieu, Toray Industries has carved out a substantial footprint in the US Non-Woven Fabric Market. The company leverages its advanced polymer technologies and extensive research capabilities to develop high-quality non-woven fabrics tailored for specialized applications. Toray Industries boasts a robust distribution network, ensuring seamless supply chain management and customer reach across various sectors. Furthermore, its commitment to sustainability positions it favorably, as the company continuously integrates eco-friendly materials and manufacturing processes into its offerings. This strategic focus not only enhances customer loyalty but also strengthens Toray's reputation as a leader in innovation and quality within the non-woven market in the United States.
Lydall also plays a pivotal role in the US Non-Woven Fabric Market, with a strategic emphasis on producing value-added engineered materials for various applications. Known for its high-performance filtration, industrial, and thermal insulation solutions, Lydall provides a diverse portfolio of products that are essential in sectors such as automotive, healthcare, and consumer markets. The company has established a strong presence through its operational excellence, which ensures high-quality output and responsiveness to market needs. Additionally, Lydall has engaged in strategic acquisitions to bolster its capabilities and expand its product lines, further strengthening its competitive advantage. By focusing on innovation and customer-centric solutions, Lydall continues to solidify its standing in the US market, positioning itself as a reliable partner for businesses seeking high-performance non-woven fabric solutions.
Key Companies in the US Non-Woven Fabric Market Include
US Non-Woven Fabric Market Industry Developments
In recent developments within the US Non-Woven Fabric Market, several companies have been emphasized for their significant contributions and growth. Toray Industries and Kimberly-Clark have been closely monitored for their innovative advancements in non-woven materials used in various applications, especially in the medical sector. Meanwhile, Lydall has reported strong financial performance, indicating a positive market trend. Ascend Performance Materials is making strides in sustainable non-woven solutions, which are gaining traction as environmental concerns rise. Notably, in October 2023, Hollingsworth Vose announced an acquisition aimed at expanding their product offerings in the filtration sector, a move expected to enhance their competitive edge.
Additionally, market valuation growth is reported for companies like Berry Global and Freudenberg Group, driven by increased demand in sectors such as hygiene and construction. In the past few years, particularly around 2021, a push towards advanced manufacturing technologies has been observed, greatly affecting productivity and sustainability efforts. The US market is witnessing rapid changes as companies adapt to evolving consumer needs and regulatory frameworks, emphasizing innovation and sustainability.
Non-Woven Fabric Market Segmentation Insights
| Report Attribute/Metric | Details |
| Market Size 2018 | 11.25(USD Billion) |
| Market Size 2024 | 12.0(USD Billion) |
| Market Size 2035 | 19.5(USD Billion) |
| Compound Annual Growth Rate (CAGR) | 4.513% (2025 - 2035) |
| Report Coverage | Revenue Forecast, Competitive Landscape, Growth Factors, and Trends |
| Base Year | 2024 |
| Market Forecast Period | 2025 - 2035 |
| Historical Data | 2019 - 2024 |
| Market Forecast Units | USD Billion |
| Key Companies Profiled | Toray Industries, Lydall, Hollingsworth and Vose, KimberlyClark, Ascend Performance Materials, SAAF, Freudenberg Group, Johns Manville, Shawmut Corporation, Berry Global, Glatfelter, Mitsubishi Chemical, Tenowo, DuPont |
| Segments Covered | Material Outlook, Technology Outlook, Function Outlook, Application Outlook |
| Key Market Opportunities | Sustainable product demand growth, Medical applications expansion, Innovative filtration solutions, Rising hygiene product usage, Automotive lightweight materials integration |
| Key Market Dynamics | Increasing demand in hygiene products, Growth in automotive applications, Eco-friendly material innovations, Advancements in manufacturing technologies, Rising healthcare sector needs |
| Countries Covered | US |
Frequently Asked Questions (FAQ) :
The US Nonwoven Fabric Market is expected to be valued at 11.63 USD Billion in 2024.
By 2035, the US Nonwoven Fabric Market is anticipated to reach a valuation of 18.09 USD Billion.
The expected CAGR for the US Nonwoven Fabric Market from 2025 to 2035 is 3.9%.
The PP material segment is projected to be valued at 4.0 USD Billion in 2024, holding the largest market share.
The PE segment is expected to be valued at 2.5 USD Billion in the US Nonwoven Fabric Market in 2024.
Major players in the US Nonwoven Fabric Market include Dupont, Fibertex Nonwovens, and Koninklijke Ten Cate.
The PET segment is projected to have a market value of 3.0 USD Billion in 2024.
The Bio-Composites segment is anticipated to reach a market value of 3.59 USD Billion by 2035.
Key growth drivers for the US Nonwoven Fabric Market include increasing demand across various applications such as hygiene and filtration.
Challenges in the US Nonwoven Fabric Market include fluctuating raw material prices and environmental regulations.
The US Non-Woven Fabric Market is projected to be valued at 12.0 billion USD in 2024.
By 2035, the US Non-Woven Fabric Market is expected to be valued at 19.5 billion USD.
The expected CAGR for the US Non-Woven Fabric Market from 2025 to 2035 is 4.513 percent.
Major players in the US Non-Woven Fabric Market include Toray Industries, Kimberly-Clark, and Berry Global.
The material segments include PP, PE, PET, and Bio-Composites.
The estimated market value for PP in 2024 is 3.2 billion USD.
The market value for PE is expected to reach 4.2 billion USD by 2035.
The expected market value for PET in 2024 is 4.0 billion USD.
Growth opportunities exist in the increasing demand for sustainable materials and emerging applications in healthcare.
The competition in the market is expected to intensify with innovations from key players and expansion strategies.
By 2035, the market is anticipated to grow to 19.25 billion USD.
Polypropylene (PP) dominates the market, projected to reach 7.75 billion USD by 2035.
The market size for Polyethylene (PE) is expected to reach 4.25 billion USD by 2035.
The demand for sustainable materials and increasing applications in various industries are key growth drivers.
The Bio-Composites segment is projected to grow to 1.25 billion USD by 2035.
Challenges include fluctuating raw material prices and increasing competition within the industry.
Major applications include hygiene products, medical textiles, and automotive components.
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Research Analyst Level I In her 3 years of experience in the market research field, she has handled critical cross-domain projects. she has an in-depth knowledge of market estimation & analysis, problem-solving, primary as well as secondary research, and team management.she holds an engineering degree and is an mba professional from a well-known university, capable of evaluating the market and competitive conditions. an exceptional strategist with excellent communication skills and a passion for delivering cutting-edge & practical insights for the market. proficient in multi-tasking, and can successfully deal with competing demands, while maintaining complete confidentiality. generated business through active client and project development, networking, and high-quality responses. her knowledge and skills have helped in making solid business decisions, securing funding from investors, and avoiding business failures.
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