As per MRFR analysis, the US Nonwoven Fabrics Market Size was estimated at 5.34 (USD Billion) in 2023. The US Nonwoven Fabrics Market Industry is expected to grow from 6.03(USD Billion) in 2024 to 13.06 (USD Billion) by 2035. The US Nonwoven Fabrics Market CAGR (growth rate) is expected to be around 7.27% during the forecast period (2025 - 2035).
The US Nonwoven Fabrics Market is witnessing significant growth influenced by several key market drivers. A primary driver is the rising demand for hygiene products, particularly in health care and personal care sectors. The growing awareness about health and safety, alongside the increasing use of nonwoven materials in surgical products, is propelling market growth.
Additionally, the trend toward sustainable and eco-friendly materials is gaining traction as consumers and manufacturers alike prioritize environmentally responsible choices, which impacts production techniques and material sourcing within the industry. There are several opportunities to be explored in the US Nonwoven Fabrics Market, particularly in developing innovative nonwoven solutions for the automotive and construction sectors.
The use of nonwoven fabrics in filtration applications is expanding due to stricter environmental regulations, which further amplifies the demand for high-performance materials. Ongoing research and development efforts are likely to unveil new applications, enhancing their market position across various industries.
In recent times, the market has also noted an increased focus on technological advancements, such as the development of spunbond and meltblown techniques, which have improved the quality and functionality of nonwoven products. The shift toward online retail channels is redefining distribution strategies, making nonwoven products more accessible to consumers.
Overall, these trends indicate a dynamic and evolving market in the US, driven by innovation, sustainability, and the ability to meet diverse consumer needs.
The US Nonwoven Fabrics Market Industry is witnessing significant growth due to the rising demand from the healthcare sector. According to the Centers for Disease Control and Prevention (CDC), the healthcare industry in the United States has experienced a surge in demand for personal protective equipment (PPE) and disposable nonwoven materials, especially amidst the COVID-19 pandemic.
This demand is projected to result in the use of approximately 500 million surgical masks and over 1 billion protective gown materials in hospitals and clinics annually. Major companies like Kimberly-Clark Corporation and DuPont are significantly influencing this trend by expanding their lines of nonwoven fabrics designed specifically for medical applications.
As healthcare consumption continues to rise, driven by both ongoing public health needs and an aging population, the demand for efficient and disposable nonwoven materials is expected to increase, further fueling the growth of the market.
Another market driver for the US Nonwoven Fabrics Market Industry is the growing application in consumer products, including personal hygiene products. According to the American Nonwovens Association, the hygiene market accounts for nearly 40% of the total nonwoven fabric market share in the US.
With an increasing awareness regarding hygiene and cleanliness, the demand for diapers, feminine hygiene products, and adult incontinence products shows a growing trend, with the market size for such items projected to reach approximately 12 billion USD by 2025. Leading manufacturers such as Procter & Gamble and Johnson & Johnson continuously innovate their products using nonwoven technologies, significantly impacting consumer preferences and the overall market growth.
Technological innovation is a crucial driver in the US Nonwoven Fabrics Market Industry, with advancements in manufacturing processes leading to improved product quality and cost efficiency. Reports suggest that automation and smart manufacturing practices could enhance production output by approximately 30% in the next five years.
Companies such as Ahlstrom-Munksj and Freudenberg Performance Materials are heavily investing in Research and Development (R&D) to advance their manufacturing techniques to produce high-performance nonwoven fabrics. With these improvements, manufacturers can respond better to the evolving consumer needs, thus driving the growth of the nonwoven fabrics market in the United States.
The US Nonwoven Fabrics Market is significantly influenced by the Material segment, which encompasses various types including polypropylene (PP), polyethylene (PE), polyethylene terephthalate (PET), and bio-composites. Each of these materials plays a vital role in shaping the functionalities and applications of nonwoven fabrics, making them a preferred choice across numerous industries.
PP, known for its versatility and strength, demands a majority holding in production due to its widespread applications in hygiene products, automotive textiles, and medical supplies. Meanwhile, PE benefits from its low density and resistance to moisture, making it an essential component in applications that require durability and lightweight characteristics.
PET is significant in the market for its recyclability and high strength, often preferred in applications that require enhanced durability and longer service life. Bio-composites are gaining traction due to their eco-friendly nature, offering sustainable alternatives to traditional materials and appealing to environmentally conscious consumers.
This trend towards sustainability is further bolstered by increasing regulatory pressure and consumer demand for greener products, creating promising opportunities within the US Nonwoven Fabrics Market. Overall, the segmentation based on material type reflects a dynamic landscape adapting to technological advancements and shifting consumer preferences, providing various avenues for growth and innovation within the industry.
The US Nonwoven Fabrics Market has been experiencing robust growth, driven largely by advancements in Technology. Within this segment, Dry-Laid and Spunmelt are particularly noteworthy for their significant contributions to the overall landscape.
Dry-Laid technology leverages air-laid processes to create lightweight and absorbent materials, making it essential for applications in hygiene, medical, and filtration products. Conversely, Spunmelt technology, which combines spunbond and meltblown techniques, is critical for producing high-quality, durable fabrics used in various end-use sectors such as apparel, automotive, and construction.
Both technologies are pivotal in addressing rising consumer demands for innovative and sustainable products, reflecting market trends towards eco-friendly solutions. The sustained investments in Research and Development are expected to further enhance the capabilities and functionalities of nonwoven fabrics, solidifying their role in various industries.
The ongoing innovation and efficiency improvements in these technologies underline their importance and the growing potential within the US Nonwoven Fabrics Market industry. Rising demand for high-performance fabrics positions these segments as key players in the marketplace, paving the way for expanded applications and greater market penetration.
The Function segment of the US Nonwoven Fabrics Market represents a critical area of growth and diversification, reflecting evolving consumer needs and industry dynamics. This segment is characterized by its division into Disposable and Non-Disposable categories, each serving unique applications across various industries.
Disposable nonwoven fabrics are widely used in hygiene products, medical applications, and personal protective equipment, driven by increased demand for convenience and hygiene. Meanwhile, Non-Disposable fabrics are making headway in sectors like automotive, construction, and filtration, where durability and reusability are paramount.
The rising awareness of hygiene and sustainability is propelling the significance of these materials, as consumers and industries alike seek products that combine functionality with environmental consciousness. Furthermore, innovations in manufacturing processes are enhancing the performance and versatility of nonwoven fabrics, leading to broader applications and market penetration.
The US market showcases a strong inclination towards embracing advanced technologies, which further underscores the growth potential of the Function segmentation within the US Nonwoven Fabrics Market, ultimately contributing to its overall development and market presence.
The US Nonwoven Fabrics Market is experiencing robust growth driven by applications across various industries. The Personal Care and Hygiene segment plays a crucial role, catering to increasing consumer demand for hygiene products, such as diapers and feminine care items, emphasizing sustainability and product performance.
The Construction sector is also significant, utilizing nonwoven fabrics for insulation, filtration, and geotextiles, which are essential for enhancing durability and performance in infrastructure projects. Furthermore, the Automotive sector is tapping into nonwoven technologies for components such as sound insulation and filtration, improving vehicle efficiency and comfort.
Collectively, these applications indicate a strong demand for innovative nonwoven materials that meet the evolving standards of performance, sustainability, and health in the marketplace. The burgeoning population and rising awareness around health and environmental issues are contributing to the escalating usage of nonwoven fabrics across these critical segments in the US economy, thereby presenting ample growth opportunities within the industry.
The US Nonwoven Fabrics Market is characterized by a diverse range of products that cater to various industries including hygiene, medical, automotive, and construction. Companies within this market focus on innovation and sustainability to enhance product offerings and meet evolving consumer demands. The competitive landscape is shaped by several key players who employ distinct strategies to maintain their market positions.
These companies leverage advanced manufacturing technologies and develop specialized nonwoven fabrics to excel in terms of quality and functionality. Strategic alliances, partnerships, and acquisitions are also common as firms aim to broaden their market reach and capitalize on growth opportunities within the evolving landscape of nonwoven textiles.
Berry Global has established itself as a significant player in the US Nonwoven Fabrics Market, recognized for its comprehensive product portfolio that includes a variety of health care, hygiene, and industrial nonwovens. The company's strong emphasis on innovation positions it advantageously to meet changing consumer preferences and regulatory requirements in the US.
Berry Global's operational efficiencies and robust supply chain capabilities enhance its ability to respond to market demands swiftly. The company's commitment to sustainability and environmentally friendly products strengthens its brand reputation in the market. Additionally, Berry Global's strategic investments in R&D allow it to continuously improve and develop unique nonwoven products that cater to specialized applications, further solidifying its competitive edge.
The US Nonwoven Fabrics Market has seen notable developments recently. In September 2023, Berry Global announced plans to expand its manufacturing capabilities, particularly focusing on the production of sustainable nonwoven materials, reflecting the growing demand for eco-friendly products. Concurrently, Freudenberg has launched innovative filtration solutions aimed at improving air quality, which tap into the rising consumer awareness regarding health and environmental concerns.
Additionally, in August 2023, BASF entered a joint venture with Svenska Cellulosa Aktiebolaget to develop advanced nonwoven materials for hygiene products, enhancing their market presence. The past few years have also witnessed significant growth, with the market valuation reaching approximately $20 billion in early 2022, driven by heightened demand in sectors such as hygiene, medical, and automotive.
Merger and acquisition activities include Toray Industries acquiring Monosol in July 2022, aimed at diversifying their product line in the nonwoven sector. This dynamic landscape showcases both growth and innovation as key players like Kimberly-Clark and DuPont continue to adapt to evolving market trends and consumer preferences within the US.
| Report Attribute/Metric Source: | Details |
| MARKET SIZE 2018 | 5.34(USD Billion) |
| MARKET SIZE 2024 | 6.03(USD Billion) |
| MARKET SIZE 2035 | 13.06(USD Billion) |
| COMPOUND ANNUAL GROWTH RATE (CAGR) | 7.27% (2025 - 2035) |
| REPORT COVERAGE | Revenue Forecast, Competitive Landscape, Growth Factors, and Trends |
| BASE YEAR | 2024 |
| MARKET FORECAST PERIOD | 2025 - 2035 |
| HISTORICAL DATA | 2019 - 2024 |
| MARKET FORECAST UNITS | USD Billion |
| KEY COMPANIES PROFILED | Berry Global, Fiberweb, BASF, Thrace Group, Freudenberg, Sappi, Svenska Cellulosa Aktiebolaget, KimberlyClark, DuPont, Glatfelter, Johnson and Johnson, Hollingsworth and Vose, Toray Industries, Monosol |
| SEGMENTS COVERED | Material, Technology, Function, Application |
| KEY MARKET OPPORTUNITIES | Sustainable product demand growth, Increased healthcare applications, Automation in production processes, Rising use in automotive interiors, Expansion in home textiles sector |
| KEY MARKET DYNAMICS | rising demand for hygiene products, sustainable material preferences, advancements in manufacturing technology, growth in medical applications, increased industrial utilization |
| COUNTRIES COVERED | US |
Frequently Asked Questions (FAQ) :
The US Nonwoven Fabrics Market is expected to be valued at 13.06 billion USD by 2035.
The market is projected to grow at a CAGR of 7.27% from 2025 to 2035.
The polypropylene (PP) segment is expected to dominate the market, valued at 2.41 billion USD in 2024.
The polyethylene (PE) segment is projected to be valued at 1.52 billion USD in 2024 and increase to 3.3 billion USD by 2035.
Key players include Berry Global, BASF, Kimberly-Clark, DuPont, and Freudenberg.
The polyethylene terephthalate (PET) segment is expected to be valued at 1.1 billion USD in 2024.
The Bio-Composites segment is forecasted to reach a value of 2.11 billion USD by 2035.
Challenges may include fluctuations in raw material prices and increased competition from alternative materials.
The demand for nonwoven fabrics is likely to grow significantly across various applications including hygiene products, medical supplies, and automotive.
Growth opportunities include advancements in technology and an increasing demand for eco-friendly materials.
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Research Analyst Level I In her 3 years of experience in the market research field, she has handled critical cross-domain projects. she has an in-depth knowledge of market estimation & analysis, problem-solving, primary as well as secondary research, and team management.she holds an engineering degree and is an mba professional from a well-known university, capable of evaluating the market and competitive conditions. an exceptional strategist with excellent communication skills and a passion for delivering cutting-edge & practical insights for the market. proficient in multi-tasking, and can successfully deal with competing demands, while maintaining complete confidentiality. generated business through active client and project development, networking, and high-quality responses. her knowledge and skills have helped in making solid business decisions, securing funding from investors, and avoiding business failures.
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