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US Packaging Laminates Market Research Report By Material (Aluminium Foil, Paper and Paperboard, Metallized PP, Metallized BOPP, Metallized OPP, Metallized CPP, Metallized PET, Metallized PA, Metallized PE, Metallized PVC, Others) and By Thickness (Up to 30 Micron Packaging Laminates, 30-45 Micron Packaging Laminates, 45-60 Micron Packaging Laminates, Above 60 Micron Packaging Laminates) - Forecast to 2035


ID: MRFR/PNT/13060-HCR | 100 Pages | Author: Snehal Singh| April 2025

US Packaging Laminates Market Overview


The US Packaging Laminates Market Size was estimated at 1.46 (USD Billion) in 2023. The US Packaging Laminates Industry is expected to grow from 1.54 (USD Billion) in 2024 to 2.77 (USD Billion) by 2035. The US Packaging Laminates Market CAGR (growth rate) is expected to be around 5.505% during the forecast period (2025 - 2035).


Key US Packaging Laminates Market Trends Highlighted


The US Packaging Laminates Market is experiencing several notable trends shaped by changing consumer preferences and regulatory influences. A significant driver of this market is the growing emphasis on sustainable packaging solutions. Many consumers now prefer eco-friendly materials that reduce environmental impacts, prompting manufacturers to explore options like biodegradable laminates and recyclable materials.


This heightened awareness has led to a shift towards using materials that comply with stringent environmental regulations laid out by agencies such as the EPA, influencing the production strategies of packaging companies across the country. Additionally, the rise of e-commerce has created opportunities for innovation in packaging laminates. As online shopping continues to expand, packaging must not only protect products but also appeal to a broad range of consumers through visual aesthetics and functionality.


This has led to advancements in technology that enhance barrier properties, ensuring product integrity while maintaining a lightweight design. Furthermore, trends indicate that smart packaging solutions incorporating QR codes and other technology to improve consumer engagement are gaining traction in the market. Recent times have also seen an increase in demand for customized packaging, as brands strive to differentiate their products in a crowded marketplace.


This trend aligns with the growing interest in personalization among consumers, driving packaging companies to offer more versatile solutions. Overall, the US Packaging Laminates Market reflects a dynamic landscape where sustainability, e-commerce growth, and customization are pivotal, creating ample opportunities for businesses to innovate and adapt to evolving market demands.


US Packaging Laminates Market size


Source: Primary Research, Secondary Research, MRFR Database and Analyst Review


US Packaging Laminates Market Drivers


Rising Demand for Sustainable Packaging Solutions


The growing awareness of environmental issues among consumers in the United States has significantly driven the demand for sustainable packaging solutions. Reports indicate that around 74% of U.S. consumers are willing to pay more for sustainable packaging, reflecting a shift in consumer preferences towards eco-friendly products.


This trend has encouraged manufacturers such as Packaging Corporation of America and Crown Holdings to innovate and invest in sustainable packaging materials, including laminates that offer recyclability and biodegradability. Furthermore, government regulations aimed at reducing plastic waste are compelling companies to adapt their products for compliance, boosting the US Packaging Laminates Market Industry overall.


The U.S. Environmental Protection Agency data highlights that approximately 35 million tons of plastic waste were generated in the U.S. in 2020, prompting a push for alternatives like sustainable packaging laminates. This consumer-driven demand and regulatory support are key factors augmenting the growth projections for the US Packaging Laminates Market.


Technological Advancements in Packaging Innovations


Technological advancements in laminate production processes, such as improvements in printing technology and adhesive formulations, have greatly enhanced the quality and versatility of packaging materials in the United States. Innovations in digital printing, for example, allow for greater customization and faster turnaround times, meeting the diverse needs of consumers.


Industry leaders like Dow and DuPont are at the forefront of these advancements by investing in Research and Development efforts to create high-performance laminates. According to the Flexible Packaging Association, the flexible packaging sector, which includes laminates, has been growing at a rate of 4.4% annually, indicating robust market expansion.


This technological progress has not only increased efficiency but also contributed to the performance attributes of laminates, making them more appealing to manufacturers and consumers alike.


Growth of the E-commerce Sector


The rapid expansion of the e-commerce sector in the United States has been a pivotal driver for the US Packaging Laminates Market. With the online retail market in the U.S. projected to surpass $1 trillion by 2025, there is an escalating need for protective and durable packaging solutions that can withstand the rigors of shipping.


Companies like Amazon and eBay are leading this trend, requiring innovative packaging solutions to ensure products arrive safely and intact. The United States Postal Service has reported a 40% increase in package deliveries since 2020 due to the e-commerce boom, indicating a significant demand for reliable packaging materials.


As e-commerce continues to grow, so does the necessity for high-quality laminates, which are essential for maintaining product integrity during transit and handling.


Rising Health Awareness and Food Safety Regulations


Increased health consciousness among U.S. consumers, particularly post-COVID-19, has heightened the focus on food safety and hygiene, driving the demand for high-barrier laminates. Consumers are seeking packaging that ensures product freshness and minimizes contamination risks.


The Food and Drug Administration has implemented stricter food safety standards to address these concerns, influencing packaging manufacturers to use advanced laminates that provide better protection against external elements. Moreover, a survey from the International Food Information Council suggests that 78% of consumers indicate they consider food safety when making purchasing decisions.


This trend is leading companies like Amcor and Mondi Group to invest in the development of innovative, safe, and hygienic packaging solutions, thus propelling the growth of the US Packaging Laminates Market.


US Packaging Laminates Market Segment Insights


Packaging Laminates Market Material Insights


The Material segment of the US Packaging Laminates Market plays a pivotal role in catering to the diverse requirements of packaging solutions across various industries including food and beverage, pharmaceuticals, and consumer goods. The segment is characterized by its multiple components, such as Aluminium Foil, Paper and Paperboard, and several types of metallized films.


Each material offers unique properties, making them suitable for specific applications. Aluminium Foil, for instance, is renowned for its exceptional barrier properties which protect products from moisture, oxygen, and light, thus extending shelf life while preserving product integrity. Paper and Paperboard are increasingly favored for their recyclability and sustainability, aligning with the growing consumer demand for eco-friendly packaging solutions.


Various metallized films, including Metallized PP, Metallized BOPP, Metallized OPP, Metallized CPP, Metallized PET, Metallized PA, Metallized PE, Metallized PVC, and Others, serve essential functions in enhancing the aesthetic appeal, barrier protection, and mechanical strength of packages. Metallized materials dominate the packaging landscape by providing an attractive finish while enhancing performance attributes, thus making products more appealing to consumers.


Particularly, the versatility of Metallized BOPP and Metallized PET films make them prominent choices due to their lightweight nature and high barrier effectiveness. The demand for these materials is driven by the increasing focus on sustainable packaging as regulatory standards tighten in the US, pushing manufacturers to innovate with eco-friendly alternatives without sacrificing functionality.


Furthermore, the rising trend of e-commerce has significantly influenced market dynamics as protective packaging becomes crucial for ensuring product safety during transportation. As a result, the Material segment of the US Packaging Laminates Market demonstrates robust growth while embracing sustainability and technological advancements to meet evolving consumer preferences.


US Packaging Laminates Market segment


Source: Primary Research, Secondary Research, MRFR Database and Analyst Review


Packaging Laminates Market Thickness Insights


The Thickness segment of the US Packaging Laminates Market plays a crucial role in meeting diverse packaging needs across various industries. This segment is characterized by different categories, each designed to offer distinct properties and functionalities suitable for a range of products. The Up to 30 Micron Packaging Laminates are typically preferred for lightweight applications where flexibility and cost-efficiency are prioritized, making them significant in sectors like food packaging and consumer goods.


On the other hand, the 30-45 Micron Packaging Laminates offer enhanced durability and barrier properties, catering to applications that require a balance of strength and lightweight design. The 45-60 Micron Packaging Laminates are often used in more robust applications, providing better protection against punctures and moisture, while the Above 60 Micron Packaging Laminates are essential for heavy-duty packaging, offering superior puncture resistance and thermal stability.


As consumer preferences evolve, with growing demand for sustainable and high-performance materials, the Thickness segment stands as a vital area within the US Packaging Laminates Market landscape, reflecting trends toward innovation and improved functionality. This segmentation allows for greater adaptability, ensuring packaging solutions can meet specific demands efficiently in a competitive market.


US Packaging Laminates Market Key Players and Competitive Insights


 


The US Packaging Laminates Market has seen significant growth and innovation in recent years, driven by the increasing demand for sustainable and efficient packaging solutions across various industries. This market is characterized by a dynamic competitive landscape, where key players are continuously adapting to changing consumer preferences, regulatory requirements, and technological advancements. Companies in this sector are focusing on product diversification, enhancing their manufacturing capabilities, and employing advanced materials to provide better performance and reduced environmental impact. The competitive insights reveal that firms are not only competing on price but also on product quality, sustainability, and the ability to meet specific customer needs, making strategic initiatives and partnerships crucial for market success.Chase Corporation has established a strong foothold in the US Packaging Laminates Market, leveraging its extensive experience in adhesive materials and advanced coatings. The company's strengths lie in its commitment to innovation and its ability to develop customized solutions that cater to diverse packaging requirements. With robust manufacturing capabilities and an established distribution network, Chase Corporation effectively meets the needs of various end-user segments, including food, pharmaceuticals, and consumer goods. The company's focus on research and development enables it to stay ahead of trends, continuously improving its product offerings while also emphasizing sustainability in its manufacturing processes. This approach not only enhances Chase Corporation's competitive position but also strengthens its reputation as a reliable partner in the packaging industry.Berry Global is a significant player in the US Packaging Laminates Market, known for its comprehensive range of packaging solutions tailored to meet the diverse needs of clients. The company excels in producing high-performance laminates, including flexible packaging and shrink films, designed for various applications across multiple sectors. Berry Global's strengths include its extensive market presence, a vast portfolio of innovative products, and a commitment to sustainable practices. The company actively engages in mergers and acquisitions to expand its capabilities and market reach, further solidifying its position in the US market. By focusing on customer-centric solutions, advanced materials, and eco-friendly packaging options, Berry Global continuously enhances its competitiveness, helping businesses meet their packaging challenges while contributing to a greener future. The company's strategic initiatives and robust manufacturing infrastructure underpin its success in the highly competitive landscape of the US Packaging Laminates Market.


Key Companies in the US Packaging Laminates Market Include



  • Chase Corporation

  • Berry Global

  • Sealed Air

  • Innovative Packaging

  • WestRock

  • Mondi Group

  • Constellium

  • Printpack

  • FlexPack

  • Avery Dennison

  • DuPont

  • Smurfit Kappa

  • Amcor

  • Kaiser Permanente

  • Elementis


US Packaging Laminates Market Industry Developments


The US Packaging Laminates Market has recently witnessed several developments. As of September 2023, Chase Corporation announced an expansion of its manufacturing capabilities aimed at meeting rising demand for high-performance laminates. Berry Global has successfully launched a new line of sustainable packaging solutions, reflecting the ongoing trend toward eco-friendly materials.


In a notable acquisition, in August 2023, Sealed Air finalized its purchase of a specialty packaging company, enhancing its product portfolio in the food sector. WestRock has also increased its focus on innovation and automation in production processes to improve efficiency.


Growth in market valuations for companies like Amcor and DuPont has been observable, with both investing heavily in Research and Development to develop advanced laminate solutions. The US government’s push towards sustainable packaging solutions has further propelled these initiatives, and the market continues to adapt rapidly, reflecting consumer preferences toward sustainability and convenience.


Recent trends in the market over the last two years indicate an increase in demand for flexible packaging options, particularly in the food and beverage sectors. The focus on sustainability is becoming a significant catalyst for market growth and transformation.


US Packaging Laminates Market Segmentation Insights


Packaging Laminates Market Material Outlook



  • Aluminium Foil

  • Paper and Paperboard

  • Metallized PP

  • Metallized BOPP

  • Metallized OPP

  • Metallized CPP

  • Metallized PET

  • Metallized PA

  • Metallized PE

  • Metallized PVC

  • Others


Packaging Laminates Market Thickness Outlook



  • Up to 30 Micron Packaging Laminates

  • 30-45 Micron Packaging Laminates

  • 45-60 Micron Packaging Laminates

  • Above 60 Micron Packaging Laminates

Report Attribute/Metric Source: Details
MARKET SIZE 2018 1.46(USD Billion)
MARKET SIZE 2024 1.54(USD Billion)
MARKET SIZE 2035 2.77(USD Billion)
COMPOUND ANNUAL GROWTH RATE (CAGR) 5.505% (2025 - 2035)
REPORT COVERAGE Revenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR 2024
MARKET FORECAST PERIOD 2025 - 2035
HISTORICAL DATA 2019 - 2024
MARKET FORECAST UNITS USD Billion
KEY COMPANIES PROFILED Chase Corporation, Berry Global, Sealed Air, Innovative Packaging, WestRock, Mondi Group, Constellium, Printpack, FlexPack, Avery Dennison, DuPont, Smurfit Kappa, Amcor, Kaiser Permanente, Elementis
SEGMENTS COVERED Material, Thickness
KEY MARKET OPPORTUNITIES Sustainable packaging demand increase, Growth in e-commerce packaging, Innovations in biodegradable laminates, Customization for brand differentiation, Expansion in food safety regulations
KEY MARKET DYNAMICS sustainability initiatives, increasing demand for flexible packaging, technological advancements in lamination, growth in e-commerce packaging, regulatory compliance pressures
COUNTRIES COVERED US


Frequently Asked Questions (FAQ) :

The US Packaging Laminates Market is expected to be valued at 1.54 billion USD in 2024.

By 2035, the US Packaging Laminates Market is projected to reach a valuation of 2.77 billion USD.

The expected CAGR for the US Packaging Laminates Market from 2025 to 2035 is approximately 5.505 percent.

Major players in the US Packaging Laminates Market include Chase Corporation, Berry Global, and Sealed Air.

In 2024, the market value of Aluminium Foil within the US Packaging Laminates Market is estimated at 0.7 billion USD.

The market value of Paper and Paperboard is expected to reach 0.43 billion USD by 2035.

In 2024, the market size for Metallized OPP is anticipated to be 0.24 billion USD.

Emerging trends, sustainability, and increased demand for flexible packaging present significant growth opportunities.

The growth rate is varied by material, with Aluminium Foil expected to show substantial growth in valuation.

Challenges include regulatory compliance and competition from alternative packaging solutions.

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