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US PAN Based Carbon Fibers Market

ID: MRFR/CnM/15802-HCR
100 Pages
Chitranshi Jaiswal
October 2025

US PAN-Based Carbon Fibers Market Research Report: By Application (Aerospace & Defense, Wind Energy, Sports & Leisure, Automotive, Construction, Others) and By Product Type (Composite, Non-Composite) - Forecast to 2035

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US PAN Based Carbon Fibers Market Summary

As per analysis, the US pan based carbon fibers market is projected to grow from USD 669.6 Million in 2024 to USD 748.49 Million in 2025, exhibiting a compound annual growth rate (CAGR) of 11.78% during the forecast period (2025 - 2035).

Key Market Trends & Highlights

The US pan based carbon fibers market is poised for growth driven by diverse applications and technological advancements.

  • The aerospace sector remains the largest consumer of pan based carbon fibers, reflecting a robust demand for lightweight materials.
  • The automotive segment is the fastest-growing area, indicating a shift towards advanced materials in vehicle manufacturing.
  • Technological advancements in production processes are enhancing the efficiency and sustainability of carbon fiber manufacturing.
  • Key market drivers include growing automotive applications and increased investment in renewable energy initiatives.

Market Size & Forecast

2024 Market Size 669.6 (USD Million)
2035 Market Size 2279.85 (USD Million)
CAGR (2025 - 2035) 11.78%

Major Players

Hexcel Corporation (US), Toray Industries, Inc. (US), SGL Carbon SE (US), Mitsubishi Chemical Corporation (US), Teijin Limited (US), Cytec Industries Inc. (US), Zoltek Companies, Inc. (US), DowAksa Advanced Composites Holdings B.V. (US)

US PAN Based Carbon Fibers Market Trends

The US pan based carbon fibers market is currently experiencing a notable evolution, driven by increasing demand across various sectors such as aerospace, automotive, and construction. The lightweight and high-strength properties of these fibers make them particularly appealing for applications that require enhanced performance and efficiency. As industries strive to reduce weight and improve fuel efficiency, the adoption of pan based carbon fibers is likely to gain momentum. Furthermore, advancements in manufacturing processes and technology are expected to facilitate the production of these materials, potentially leading to cost reductions and wider accessibility. In addition to the growing industrial applications, the US pan based carbon fibers market is also influenced by environmental considerations. The push for sustainable materials is prompting manufacturers to explore eco-friendly production methods and recycling options. This trend aligns with the broader movement towards sustainability in various industries, where the emphasis is placed on reducing carbon footprints and promoting circular economies. As a result, the market may witness an increase in innovative solutions that cater to both performance and environmental needs, shaping the future landscape of pan based carbon fibers in the United States.

Rising Demand in Aerospace Sector

The aerospace industry in the US is increasingly adopting pan based carbon fibers due to their lightweight and high-strength characteristics. This trend is driven by the need for fuel efficiency and enhanced performance in aircraft design, leading manufacturers to integrate these materials into various components.

Sustainability Initiatives

There is a growing emphasis on sustainability within the US pan based carbon fibers market. Manufacturers are exploring eco-friendly production techniques and recycling methods to align with environmental goals. This shift is likely to influence product development and market dynamics.

Technological Advancements in Production

Innovations in manufacturing processes are transforming the US pan based carbon fibers market. Enhanced production techniques are expected to lower costs and improve material properties, making these fibers more accessible to a wider range of industries.

Market Segment Insights

By Application: Aerospace (Largest) vs. Automotive (Fastest-Growing)

In the US pan based carbon fibers market, the application segments are varied, with aerospace leading in market share. The aerospace sector demands high-performance materials for manufacturing aircraft components, driven primarily by the need for lightweight and strong materials to improve fuel efficiency. Following aerospace, the automotive sector is rapidly expanding its share thanks to the rising adoption of lightweight materials aimed at meeting stringent fuel efficiency standards. Other significant applications include construction, electronics, and sports equipment, which collectively contribute to market diversity but on a smaller scale than the top two segments.

Aerospace (Dominant) vs. Automotive (Emerging)

The aerospace sector stands as a dominant force in the pan based carbon fibers market, characterized by its high demand for advanced composite materials that offer exceptional strength-to-weight ratios. This application is supported by the industry's ongoing innovation in aircraft design and manufacturing processes. In contrast, the automotive sector is emerging as a rapidly growing segment, driven by the increasing focus on reducing vehicle weight to enhance fuel efficiency and performance. The automotive industry's transition towards electric vehicles further accelerates the adoption of carbon fiber materials as manufacturers seek to improve battery range and vehicle dynamics without compromising safety or structural integrity.

By End Use: Composites (Largest) vs. Textiles (Fastest-Growing)

In the US pan based carbon fibers market, the distribution of market share among end-use segments reveals Composites as the leading segment, significantly outperforming others with its extensive applications in industries like aerospace and automotive. Textiles are emerging as a noteworthy player, driven by increasing demand for high-performance fabrics in sports and fashion, capturing a growing share of the market due to innovative applications and consumer interest in sustainable materials.

Composites (Dominant) vs. Textiles (Emerging)

Composites are the dominant segment in the US pan based carbon fibers market, leveraging their strength, lightweight properties, and resistance to environmental factors to cater to diverse sectors such as aerospace, automotive, and construction. The demand for advanced composite materials is bolstered by stringent regulations on emissions and energy efficiency, prompting manufacturers to seek lighter, more robust alternatives. Meanwhile, Textiles have emerged as a rapidly growing segment, benefitting from trends towards sustainable and high-performance fabrics. The integration of carbon fibers into textiles enhances durability and temperature resistance, appealing to consumers seeking quality and longevity in products across fashion, sports, and industrial applications.

By Type: Continuous Fiber (Largest) vs. Chopped Fiber (Fastest-Growing)

In the US pan based carbon fibers market, Continuous Fiber holds a significant portion of the market share due to its exceptional strength-to-weight ratio, making it a preferred choice for high-performance applications such as aerospace and automotive components. Its ability to provide consistent and robust mechanical properties has solidified its position as the dominant type within the market. Chopped Fiber, on the other hand, has gained traction and is noted for its versatility in various applications, contributing to its rapid growth in the market, appealing to manufacturers looking for cost-effective and adaptable solutions. The growth trends for these segments are largely driven by advancements in technology and increasing demand for lightweight materials across industries. Continuous Fiber continues to thrive, primarily because of its superior performance characteristics and the rising adoption in high-end applications. Meanwhile, the Chopped Fiber segment is seeing burgeoning interest from sectors that require efficient composite materials, leading to an upsurge in production and innovation aimed at addressing diverse customer needs, making it the fastest-growing option in the pan based carbon fibers market.

Continuous Fiber (Dominant) vs. Chopped Fiber (Emerging)

Continuous Fiber is characterized by its long, continuous strands that provide superior mechanical properties, making it ideal for applications in aerospace, automotive, and defense sectors where performance is paramount. Its dominance in the market is attributed to its ability to withstand high stress and environmental factors, which are crucial in demanding applications. Conversely, Chopped Fiber offers significant advantages in terms of processing and cost-effectiveness, appealing to a broader range of manufacturers looking to incorporate carbon fiber into various products. As an emerging player, Chopped Fiber is gaining popularity in industries focusing on lightweight solutions while maintaining sufficient strength, particularly in consumer goods and construction applications, thus broadening its market reach.

By Manufacturing Process: Pultrusion (Largest) vs. 3D Printing (Fastest-Growing)

In the US pan based carbon fibers market, the manufacturing process segment displays a varied distribution among its key methods. Pultrusion stands out as the largest segment due to its efficiency in producing continuous lengths of composite components, which are widely utilized in industrial applications. In contrast, 3D printing is emerging rapidly, driven by advancements in additive manufacturing technologies that allow for complex design possibilities and reduced waste, appealing to a growing base of innovative manufacturers.

Pultrusion (Dominant) vs. 3D Printing (Emerging)

Pultrusion is recognized as the dominant manufacturing process in the US pan based carbon fibers market, thanks to its ability to produce high-strength, lightweight components in a cost-effective manner. It finds extensive applications in sectors such as construction, automotive, and aerospace. Conversely, 3D printing is labeled as the emerging process, gaining traction due to its capabilities in rapid prototyping and customization. This method is particularly attractive for companies looking to innovate and reduce production times, capturing the interest of tech-savvy manufacturers aiming to produce tailored solutions. The synergy between these two methods underscores the evolving landscape of manufacturing processes within this segment.

By Properties: High Strength (Largest) vs. Lightweight (Fastest-Growing)

In the US pan based carbon fibers market, the properties of carbon fibers play a crucial role in determining their application and performance. High strength is currently the largest segment, favored in automotive, aerospace, and construction industries for its superior load-bearing capabilities. Lightweight carbon fibers are rapidly growing as industries seek to reduce weight for efficiency and performance improvements, making this an attractive attribute across various applications from sporting goods to industrial components. The growth of the lightweight segment is driven by increasing demand for fuel efficiency and the global shift towards sustainable materials. As manufacturers innovate and adapt to consumer preferences for materials that enhance performance without adding weight, the lightweight property is gaining traction. Additionally, advancements in technology are making it easier to produce high-quality, lightweight carbon fibers, thereby fueling this segment’s expansion in the market.

High Strength: Dominant vs. Lightweight: Emerging

High strength carbon fibers are recognized for their exceptional tensile strength and durability, making them paramount in industries that demand high-performance materials. This property allows for reduced weight and increased safety in critical applications such as aerospace structures and high-performance automotive parts. On the other hand, lightweight carbon fibers are emerging as a compelling alternative, capturing attention due to their ability to enhance fuel efficiency and reduce carbon footprints. This growing interest is particularly relevant in the context of stringent environmental regulations and consumer demands for greener products. While high-strength remains a dominant force, the lightweight segment is quickly establishing its presence, catering to innovative applications where weight savings are essential for performance.

Get more detailed insights about US PAN Based Carbon Fibers Market

Key Players and Competitive Insights

The pan based carbon fibers market is characterized by a dynamic competitive landscape, driven by increasing demand across various sectors such as aerospace, automotive, and construction. Key players are actively engaging in strategies that emphasize innovation, sustainability, and regional expansion. For instance, Hexcel Corporation (US) has positioned itself as a leader in advanced composite materials, focusing on enhancing its production capabilities and expanding its product portfolio to meet the growing needs of the aerospace industry. Similarly, Toray Industries, Inc. (US) has been investing in research and development to innovate its carbon fiber technologies, thereby strengthening its market presence and operational efficiency.

The market structure appears moderately fragmented, with several players vying for market share. Companies are increasingly localizing manufacturing to optimize supply chains and reduce lead times. This tactic not only enhances operational efficiency but also allows for better responsiveness to regional market demands. The collective influence of these key players shapes a competitive environment where innovation and strategic partnerships are paramount.

In November 2025, SGL Carbon SE (Germany) announced a strategic partnership with a leading automotive manufacturer to develop lightweight carbon fiber components aimed at reducing vehicle weight and enhancing fuel efficiency. This collaboration underscores the growing trend towards sustainability in the automotive sector and highlights SGL Carbon's commitment to leveraging its expertise in carbon fiber technology to meet evolving industry standards.

In October 2025, Mitsubishi Chemical Corporation (Japan) unveiled a new production facility in the US dedicated to the manufacturing of high-performance carbon fibers. This investment is indicative of the company's strategy to bolster its production capacity and cater to the increasing demand from the aerospace and defense sectors. The establishment of this facility is expected to enhance Mitsubishi's competitive edge by ensuring a more localized supply chain and quicker delivery times.

In September 2025, Teijin Limited (Japan) launched a new line of eco-friendly carbon fibers made from recycled materials. This initiative aligns with the growing emphasis on sustainability within the industry and positions Teijin as a forward-thinking player committed to reducing environmental impact. The introduction of these products is likely to attract environmentally conscious consumers and businesses, further differentiating Teijin in a competitive market.

As of December 2025, current trends in the pan based carbon fibers market indicate a strong shift towards digitalization, sustainability, and the integration of AI technologies. Strategic alliances are increasingly shaping the competitive landscape, allowing companies to pool resources and expertise to drive innovation. The focus appears to be shifting from price-based competition to a more nuanced approach that prioritizes technological advancement, supply chain reliability, and sustainable practices. This evolution suggests that companies that can effectively differentiate themselves through innovation and strategic partnerships will likely thrive in the future.

Key Companies in the US PAN Based Carbon Fibers Market market include

Industry Developments

The US PAN-Based Carbon Fibers Market has witnessed significant developments in recent months. In September 2023, Boeing announced an increase in its utilization of carbon fiber in aircraft manufacturing, emphasizing sustainable materials in response to rising fuel efficiency demands. Park Aerospace Corp reported expanded production capabilities in August 2023 to meet increasing orders from aerospace clients, further enhancing its competitive edge.

Additionally, Cytec Solvay Group initiated a collaboration with General Electric in July 2023 for developing advanced carbon composites for the aerospace sector, demonstrating a trend towards partnerships that leverage innovation. In a notable acquisition, Rolls-Royce acquired a stake in a startup focused on innovative carbon composite technologies in June 2023, aligning with its strategy to enhance its materials portfolio.

Over the past two years, the market has experienced growth, driven by increased demand for lightweight materials in aerospace and automotive applications, with major players like Toray Industries and SGL Carbon boosting production facilities to meet this demand. The market's valuation has seen a steady increase, positively impacting various sectors reliant on these advanced materials, and fostering ongoing investments in Research and Development across the industry.

US PAN-Based Carbon Fibers Market Segmentation Insights

PAN-Based Carbon Fibers Market Application Outlook

    • Aerospace & Defense
    • Wind Energy
    • Sports & Leisure
    • Automotive
    • Construction
    • Others

PAN-Based Carbon Fibers Market Product Type Outlook

    • Composite
    • Non-Composite

Future Outlook

US PAN Based Carbon Fibers Market Future Outlook

The US pan based carbon fibers market is projected to grow at 11.78% CAGR from 2024 to 2035, driven by advancements in aerospace, automotive, and renewable energy sectors.

New opportunities lie in:

  • Development of lightweight composite materials for aerospace applications.
  • Expansion into automotive lightweighting solutions to enhance fuel efficiency.
  • Investment in recycling technologies for sustainable carbon fiber production.

By 2035, the market is expected to solidify its position as a leader in advanced materials.

Market Segmentation

US PAN Based Carbon Fibers Market Type Outlook

  • Continuous Fiber
  • Chopped Fiber
  • Fabric
  • Prepreg
  • Tow

US PAN Based Carbon Fibers Market End Use Outlook

  • Composites
  • Textiles
  • Filaments
  • Resins
  • Coatings

US PAN Based Carbon Fibers Market Properties Outlook

  • High Strength
  • Lightweight
  • Corrosion Resistance
  • Thermal Stability
  • Electrical Conductivity

US PAN Based Carbon Fibers Market Application Outlook

  • Aerospace
  • Automotive
  • Construction
  • Electronics
  • Sports Equipment

US PAN Based Carbon Fibers Market Manufacturing Process Outlook

  • Pultrusion
  • Filament Winding
  • Layup
  • Molding
  • 3D Printing

Report Scope

MARKET SIZE 2024669.6(USD Million)
MARKET SIZE 2025748.49(USD Million)
MARKET SIZE 20352279.85(USD Million)
COMPOUND ANNUAL GROWTH RATE (CAGR)11.78% (2024 - 2035)
REPORT COVERAGERevenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR2024
Market Forecast Period2025 - 2035
Historical Data2019 - 2024
Market Forecast UnitsUSD Million
Key Companies ProfiledHexcel Corporation (US), Toray Industries, Inc. (US), SGL Carbon SE (US), Mitsubishi Chemical Corporation (US), Teijin Limited (US), Cytec Industries Inc. (US), Zoltek Companies, Inc. (US), DowAksa Advanced Composites Holdings B.V. (US)
Segments CoveredApplication, End Use, Type, Manufacturing Process, Properties
Key Market OpportunitiesGrowing demand for lightweight materials in aerospace and automotive sectors drives US pan based carbon fibers market expansion.
Key Market DynamicsRising demand for lightweight materials in aerospace and automotive sectors drives growth in the US pan based carbon fibers market.
Countries CoveredUS

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FAQs

What is the expected market size of the US PAN-Based Carbon Fibers Market in 2024?

The US PAN-Based Carbon Fibers Market is expected to be valued at 669.6 million USD in 2024.

What will be the market value of the US PAN-Based Carbon Fibers Market by 2035?

By 2035, the US PAN-Based Carbon Fibers Market is projected to reach a value of 2481.32 million USD.

What is the expected CAGR for the US PAN-Based Carbon Fibers Market from 2025 to 2035?

The market is anticipated to grow at a compound annual growth rate (CAGR) of 12.646% from 2025 to 2035.

Which application will lead the market share in aerospace and defense in 2035?

In 2035, the aerospace and defense application of the US PAN-Based Carbon Fibers Market is expected to be valued at 600.0 million USD.

What is the market size for automotive applications in the US PAN-Based Carbon Fibers Market in 2024?

In 2024, the automotive application segment is projected to be valued at 200.0 million USD.

Which are the key players in the US PAN-Based Carbon Fibers Market?

Major players in this market include Boeing, Hexcel Corporation, and Mitsubishi Rayon among others.

How much is the wind energy segment expected to grow by 2035?

The wind energy segment is expected to reach a market value of 500.0 million USD by 2035.

What is the projected market size for the sports and leisure application by 2035?

The sports and leisure segment is projected to be valued at 300.0 million USD by 2035.

How much is the construction application expected to be worth in 2035?

The construction application is expected to be valued at 281.32 million USD by 2035.

What is the growth potential for the US PAN-Based Carbon Fibers Market?

The market shows significant growth potential, driven by increasing demand across various applications such as aerospace and automotive.

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