US Screw Compressor Market Research Report By Type (Oil-Free, Oil-Injected) and By Number of Stages (Single-Stage, Multi-Stage) - Forecast to 2035

US Screw Compressor Market Overview:

As per MRFR analysis, the US Screw Compressor Market Size was estimated at 2.01 (USD Billion) in 2023. The US Screw Compressor Market Industry is expected to grow from 2.15(USD Billion) in 2024 to 3.75 (USD Billion) by 2035. The US Screw Compressor Market CAGR (growth rate) is expected to be around 5.187% during the forecast period (2025 - 2035).

Key US Screw Compressor Market Trends Highlighted

The US Screw Compressor Market is primarily driven by the growing demand for energy efficiency and sustainability across various industrial sectors. Industries such as manufacturing, oil and gas, and chemical processing are increasingly adopting screw compressors due to their ability to operate with less energy consumption compared to conventional compressors. Additionally, stringent regulations in the US aimed at reducing carbon emissions and promoting energy-efficient technologies are pushing companies to upgrade their equipment. There is also a growing emphasis on automation and smart technology, leading to the integration of IoT in compressor systems, which enhances performance monitoring and predictive maintenance.Opportunities within the US market include a rising trend toward eco-friendly refrigerants, spurred by regulatory changes under the Clean Air Act and the EPA's initiatives focused on phasing out high-GWP (Global Warming Potential) refrigerants. Companies are being urged to innovate and develop compressors that utilize these alternative refrigerants while maintaining efficiency. The increasing shift toward renewable energy sources is also creating opportunities for screw compressors that support wind, solar, and hydro applications, further solidifying their relevance in a broader market context. Recent trends indicate that manufacturers in the US are focusing on customizing their products to cater to specific industry needs, enhancing their competitive edge.The market is experiencing a notable shift toward compact and lightweight designs, aiming to facilitate installation and maintenance, especially in space-constrained environments. The demand for oil-injected and oil-free screw compressors is on the rise, as industries seek to minimize operational costs while ensuring product quality. Overall, the US Screw Compressor Market is evolving to meet the changing needs of industry while addressing environmental concerns.

Source: Primary Research, Secondary Research, MRFR Database and Analyst Review

US Screw Compressor Market Drivers

Growth in Industrial Sector

The US Screw Compressor Market Industry is experiencing significant growth due to the expansion of the industrial sector in the United States. With the United States government projecting an increase of 3.1% in the manufacturing sector over the next few years, there is a growing demand for efficient compressed air systems. This growth is driven by several established organizations such as the National Association of Manufacturers (NAM), which reports that manufacturing accounts for 8.5% of the US economy and represents 12.8 million jobs.The increasing need for reliable and energy-efficient screw compressors across various applications, including automotive, food and beverage, and electronics, propels market growth. Notably, energy efficiency and low operating costs of screw compressors are attracting attention from manufacturers focused on reducing operational expenses, thus boosting the US Screw Compressor Market Industry.

Technological Advancements in Compressor Design

Technological innovations in screw compressor design have led to enhanced performance and efficiency, significantly impacting the US Screw Compressor Market Industry. Recent advancements, such as variable speed drive technology, are reported to improve energy efficiency by up to 30%, according to the US Department of Energy. As industrial facilities look for ways to optimize operations, these advancements create a greater demand for modern screw compressors, as businesses prioritize energy savings while meeting production needs.Major players in the market, like Atlas Copco and Ingersoll Rand, are investing heavily in Research and Development (R&D) to develop more efficient and technologically advanced compressors, further driving market growth.

Government Regulations and Initiatives for Energy Efficiency

In the US, stringent government regulations concerning energy efficiency and environmental sustainability are emerging as a strong driver for the US Screw Compressor Market Industry. The US government's increased focus on reducing greenhouse gas emissions and energy consumption has led to initiatives that promote energy-efficient technologies across various sectors. The Environmental Protection Agency (EPA) and the Department of Energy (DOE) have launched programs aimed at encouraging the use of energy-efficient equipment, including advanced screw compressors.Reports indicate that equipment qualifying for energy efficiency incentives can reduce energy consumption by up to 20%, encouraging industries to adopt these systems and contributing significantly to market growth.

US Screw Compressor Market Segment Insights:

Screw Compressor Market Type Insights

The US Screw Compressor Market is divided into different types, notably Oil-Free and Oil-Injected compressors, which play vital roles across various industries. The Oil-Free segment is significant as it caters to sectors that require high-quality air with no oil contamination, making it essential for applications in the food, pharmaceuticals, and electronics industries, where maintaining strict hygiene and purity standards is critical. Meanwhile, the Oil-Injected segment dominates due to its robust performance and efficiency in heavier industrial applications like manufacturing and construction, where durability is essential.This type generally offers better cost-efficiency and is preferred for applications that do not have strict contamination requirements. As sustainability concerns grow, the demand for Oil-Free options is increasingly gaining traction due to their environmentally friendly operation, contributing to the expansion of the US Screw Compressor Market. Moreover, advancements in technology and a shift towards energy-efficient solutions are driving innovation in both segments, creating new opportunities for growth. The market data shows a clear trend where users favor compressors that not only meet operational needs but also reduce energy consumption.As these technologies evolve, the Screw Compressor Market is expected to see a dynamic shift, highlighting the importance of both Oil-Free and Oil-Injected compressors in shaping the future of industrial applications within the US industry landscape. Overall, as each type addresses specific industry needs, they collectively contribute to the growth and diversification of the US Screw Compressor Market, leading to enhanced performance and innovation in the compressor industry.

Source: Primary Research, Secondary Research, MRFR Database and Analyst Review

Screw Compressor Market Number of Stages Insights

The US Screw Compressor Market has a significant focus on the Number of Stages, which plays a crucial role in determining compressor efficiency, performance, and application suitability. The segmentation primarily consists of Single-Stage and Multi-Stage compressors. Single-Stage compressors are often favored for their simplicity, compact design, and cost-effectiveness, making them suitable for applications requiring lower pressure ratios. In contrast, Multi-Stage compressors dominate the market due to their efficiency in achieving higher pressures and better thermal management, which is essential for industrial applications such as refrigeration, air conditioning, and various manufacturing processes.The trend towards energy-efficient and eco-friendly solutions is driving the adoption of advanced multi-stage designs. Additionally, technological innovations in materials and manufacturing methods are enhancing the performance and reliability of these compressors, contributing to market growth. With increased demand for energy-efficient solutions in the US, the Number of Stages segment is positioned to witness significant development, aligning with national initiatives to improve energy consumption and reduce emissions across industries. This focus on performance optimization in various applications showcases the importance of understanding the nuances of the Number of Stages segment in the US Screw Compressor Market.

US Screw Compressor Market Key Players and Competitive Insights:

The US Screw Compressor Market is characterized by a diverse range of players competing vigorously to capture a significant share of the growing demand for compressed air technologies across various industries. The market landscape is shaped by several factors including technological advancements, shifting consumer preferences, and an increasing emphasis on energy efficiency. As industries continue to evolve, manufacturers are focusing on the development of innovative products that cater to specific operational needs while offering energy-efficient solutions. With applications ranging from manufacturing to HVAC systems, the competitive dynamics in this sector are influenced by the presence of both established brands and emerging players committed to enhancing their product lines and service offerings.Kaeser Compressors has established a prominent presence in the US Screw Compressor Market, known for its reliable and efficient products that cater to a wide array of industrial applications. The company has built a strong reputation based on its commitment to quality, innovation, and customer service. Its extensive portfolio includes rotary screw compressors, vacuum systems, and air treatment equipment, highlighting its versatility in addressing diverse market needs. Kaeser Compressors leverages advanced technology in its product design, ensuring its offerings feature high efficiency and low operating costs, which resonates with businesses focused on sustainability. Additionally, the company’s strong distribution network and support services further enhance its competitive positioning, allowing it to respond effectively to customer requirements across various sectors.Aircel, another key player in the US Screw Compressor Market, specializes in delivering customized compressed air solutions that cater to industries demanding high reliability and efficiency. The company offers a range of products, including screw compressors, dryers, and filtration systems, which are designed to operate seamlessly in the toughest environments. Aircel's strength lies in its customer-centric approach, which focuses on understanding and meeting specific client needs. By continuously investing in technology and R&D, the company has positioned itself well in the marketplace, ensuring that its products are equipped with the latest innovations. Furthermore, Aircel's strategic growth initiatives, including mergers and acquisitions, have allowed it to enhance its product offerings and expand its market reach, solidifying its stature in the competitive landscape of the US Screw Compressor Market.

Key Companies in the US Screw Compressor Market Include:

Kaeser Compressors

Aircel

Cubic Compressor

Atlas Copco

Hydrovane

Zhejiang Hwang Hwa

CompAir

Boge Compressors

Mann+Hummel

Ingersoll Rand

Sullair

Gardner Denver

BelAire Compressors

Emerson

Rotary Air Compressor Company

US Screw Compressor Market Industry Developments

The US Screw Compressor Market has seen several recent developments, particularly with companies like Atlas Copco, Ingersoll Rand, and Gardner Denver leading the charge. In September 2023, Ingersoll Rand announced the expansion of its product line focusing on energy-efficient screw compressors, responding to increased demand for sustainable solutions in manufacturing. Meanwhile, Atlas Copco acquired a smaller competitor in August 2023 to enhance its market presence and product offerings. Notably, Kaeser Compressors launched a new range of compact screw compressors in July 2023, addressing the needs of small and medium enterprises for energy-efficient and space-saving solutions. The market has experienced a growth in valuation, with projections indicating an increase driven by technological advancements and the adoption of automation across industries. Furthermore, the rise in application within the healthcare sector, particularly in medical devices and pharmaceuticals, has significantly impacted the market dynamics. Major players such as CompAir and Boge Compressors are also investing heavily in Research and Development to innovate and meet the ever-evolving customer expectations, ensuring they remain competitive in this expanding market.

US Screw Compressor Market Segmentation Insights

Screw Compressor Market Type Outlook

Oil-Free

Oil-Injected

Screw Compressor Market Number of Stages Outlook

Single-Stage

Multi-Stage

Report Scope:

Report Attribute/Metric Source:	Details
MARKET SIZE 2018	2.01(USD Billion)
MARKET SIZE 2024	2.15(USD Billion)
MARKET SIZE 2035	3.75(USD Billion)
COMPOUND ANNUAL GROWTH RATE (CAGR)	5.187% (2025 - 2035)
REPORT COVERAGE	Revenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR	2024
MARKET FORECAST PERIOD	2025 - 2035
HISTORICAL DATA	2019 - 2024
MARKET FORECAST UNITS	USD Billion
KEY COMPANIES PROFILED	Kaeser Compressors, Aircel, Cubic Compressor, Atlas Copco, Hydrovane, Zhejiang Hwang Hwa, CompAir, Boge Compressors, Mann+Hummel, Ingersoll Rand, Sullair, Gardner Denver, BelAire Compressors, Emerson, Rotary Air Compressor Company
SEGMENTS COVERED	Type, Number of Stages
KEY MARKET OPPORTUNITIES	Increasing demand for energy efficiency, Growth in industrial automation, Expansion of HVAC applications, Rising environmental regulations compliance, Technological advancements in compressor design
KEY MARKET DYNAMICS	Technological advancements, Growing industrial applications, Stringent environmental regulations, Increased energy efficiency demand, Rising maintenance and operational costs
COUNTRIES COVERED	US