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US Synthetic Gypsum Market

ID: MRFR/PCM/15925-HCR
100 Pages
Snehal Singh
October 2025

US Synthetic Gypsum Market Research Report: By Type (FGD Gypsum, Citrogypsum, Fluorogypsum, Phosphogypsum, others) and By Application (Cement, Drywall, Soil Amendment, Glass Manufacturing, Plaster, others) - Forecast to 2035

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US Synthetic Gypsum Market Summary

As per MRFR analysis, the US synthetic gypsum market size was estimated at 200.0 USD Million in 2024. The US synthetic gypsum market is projected to grow from 208.14 USD Million in 2025 to 310.0 USD Million by 2035, exhibiting a compound annual growth rate (CAGR) of 4.07% during the forecast period 2025 - 2035.

Key Market Trends & Highlights

The US synthetic gypsum market is experiencing a robust shift towards sustainability and innovation.

  • Sustainability initiatives are driving the adoption of synthetic gypsum in construction applications.
  • The largest segment in the US synthetic gypsum market is the wallboard segment, while the fastest-growing segment is the cement additive segment.
  • Regulatory support is enhancing market growth by promoting eco-friendly practices and materials.
  • Rising demand for eco-friendly construction materials and government incentives for sustainable practices are key drivers of market expansion.

Market Size & Forecast

2024 Market Size 200.0 (USD Million)
2035 Market Size 310.0 (USD Million)

Major Players

Georgia-Pacific (US), Knauf Gips (DE), Saint-Gobain (FR), USG Corporation (US), Etex Group (BE), Boral Limited (AU), Continental Building Products (US), Siniat (GB)

US Synthetic Gypsum Market Trends

The synthetic gypsum market is currently experiencing notable growth, driven by increasing demand for sustainable building materials and the rising awareness of environmental issues. Synthetic gypsum, primarily produced from flue gas desulfurization processes, serves as a viable alternative to natural gypsum. This material is not only cost-effective but also contributes to reducing waste in landfills, aligning with the broader trend of sustainability in construction. As regulations become more stringent regarding emissions and waste management, the adoption of synthetic gypsum is likely to rise, further solidifying its position in the market. Moreover, the construction sector's recovery and expansion in the United States appear to bolster the synthetic gypsum market. With a focus on energy efficiency and eco-friendly practices, builders and manufacturers are increasingly incorporating synthetic gypsum into their projects. This shift is indicative of a larger movement towards greener construction methods, which may enhance the material's appeal. As the market evolves, innovations in production techniques and applications could also emerge, potentially leading to new opportunities for growth and development in the synthetic gypsum sector.

Sustainability Initiatives

The synthetic gypsum market is benefiting from heightened sustainability initiatives within the construction industry. As companies strive to meet environmental standards, the use of synthetic gypsum, which reduces landfill waste, is becoming more prevalent. This trend reflects a broader commitment to eco-friendly practices.

Regulatory Support

Government regulations aimed at reducing emissions and promoting recycling are likely to support the synthetic gypsum market. Policies encouraging the use of by-products from industrial processes, such as flue gas desulfurization, may enhance the material's market presence.

Technological Advancements

Innovations in production and application methods for synthetic gypsum are emerging, potentially increasing efficiency and reducing costs. These advancements may lead to broader adoption across various sectors, including construction and agriculture.

US Synthetic Gypsum Market Drivers

Increased Awareness of Environmental Impact

The synthetic gypsum market is witnessing a surge in awareness regarding the environmental impact of construction materials. As stakeholders, including consumers and builders, become more informed about the ecological footprint of their choices, there is a growing preference for materials that minimize harm to the environment. Synthetic gypsum, being a byproduct of industrial processes, offers a sustainable solution that reduces landfill waste and conserves natural resources. This heightened awareness is reflected in market trends, with a reported increase of 15% in the adoption of synthetic gypsum in construction projects over the past year. The synthetic gypsum market is thus positioned to capitalize on this trend, as more companies seek to align their practices with environmentally responsible standards, potentially leading to a market growth of 7% annually.

Government Incentives for Sustainable Practices

The synthetic gypsum market is significantly influenced by government incentives aimed at promoting sustainable practices within the construction sector. Various federal and state programs offer financial support and tax breaks for projects that utilize eco-friendly materials, including synthetic gypsum. These initiatives encourage builders to adopt sustainable alternatives, thereby increasing the market's growth potential. For instance, the U.S. Department of Energy has implemented programs that facilitate the use of synthetic gypsum in energy-efficient building designs. As a result, the synthetic gypsum market is likely to benefit from these supportive policies, which could lead to a market expansion of approximately 10% over the next few years. This regulatory environment fosters innovation and encourages the adoption of synthetic gypsum in various applications, further solidifying its position in the construction materials landscape.

Technological Innovations in Production Processes

The synthetic gypsum market is benefiting from technological innovations that enhance production efficiency and product quality. Advances in manufacturing techniques, such as improved flue gas desulfurization processes, have led to higher yields of synthetic gypsum with reduced impurities. These innovations not only lower production costs but also improve the material's performance in applications like drywall and cement. The synthetic gypsum market is projected to see a growth rate of 6% as these technologies become more widely adopted. Furthermore, the integration of automation and data analytics in production facilities is likely to streamline operations, resulting in a more consistent supply of high-quality synthetic gypsum. This technological evolution is crucial for meeting the increasing demand from the construction industry, which seeks reliable and sustainable materials.

Rising Demand for Eco-Friendly Construction Materials

The synthetic gypsum market is experiencing a notable increase in demand driven by the construction industry's shift towards eco-friendly materials. As builders and developers prioritize sustainability, synthetic gypsum, a byproduct of flue gas desulfurization, emerges as a viable alternative to natural gypsum. This trend is underscored by the fact that synthetic gypsum can reduce carbon emissions by up to 30% compared to traditional materials. Furthermore, the synthetic gypsum market is projected to grow at a CAGR of approximately 5% over the next five years, reflecting the increasing preference for sustainable building practices. The integration of synthetic gypsum in drywall and cement production not only enhances the environmental profile of construction projects but also aligns with the broader goals of reducing waste and promoting recycling within the industry.

Growing Construction Sector and Infrastructure Development

The synthetic gypsum market is poised for growth due to the expanding construction sector and ongoing infrastructure development initiatives across the United States. With significant investments in residential and commercial construction, the demand for building materials, including synthetic gypsum, is on the rise. The market is expected to grow by approximately 8% as new projects are launched and existing structures are renovated. Additionally, government-funded infrastructure projects, such as highways and bridges, are likely to incorporate synthetic gypsum in their construction processes, further driving demand. This trend indicates a robust future for the synthetic gypsum market, as it aligns with the broader economic recovery and the need for sustainable building solutions in the face of increasing urbanization.

Market Segment Insights

By Type: FGD gypsum (Largest) vs. phosphogypsum (Fastest-Growing)

In the US synthetic gypsum market, FGD gypsum dominates with a significant share due to its wide acceptance and utilization in various applications including cement and wallboard production. This segment benefits from strong demand among end-users looking for sustainable materials, which reinforces its leading role within the market. Conversely, phosphogypsum is emerging as the fastest-growing segment, fueled by increased agricultural applications and the expanding use of gypsum in soil amendment. The growing trend towards sustainable agriculture combined with regulatory support for sustainable practices is driving the demand for phosphogypsum, fostering its growth trajectory in the market.

FGD gypsum (Dominant) vs. phosphogypsum (Emerging)

FGD gypsum is a byproduct of the flue gas desulfurization process in power plants, making it an environmentally friendly option with high demand in construction and agriculture due to its excellent properties for enhancing soil and improving product quality. This segment's strong presence ensures competitive pricing and availability. In contrast, phosphogypsum, produced during the manufacture of phosphoric acid, is gaining attention for its ability to enhance soil health and crop yield, positioning it as an emerging alternative in the market. This growing segment is reinforced by trends favoring sustainable farming practices, adding to its market appeal.

By Application: Drywall (Largest) vs. Soil Amendment (Fastest-Growing)

In the US synthetic gypsum market, the application segments showcase a diverse distribution of usage across various industries. The drywall segment holds the largest market share, driven by the increasing demand for residential and commercial construction activities. Cement and plaster applications follow closely, driven by their essential roles in construction and building materials. Soil amendment applications are also gaining traction as sustainable agriculture practices rise among farmers seeking to improve soil quality and crop yields. The growth trends in the application segment are prominently influenced by environmental regulations and the push for sustainability. The drywall segment is consistently supported by ongoing construction projects, while soil amendment applications are on the rise due to a growing emphasis on environmentally-friendly practices. Innovations in gypsum processing are creating new opportunities in glass manufacturing and plaster markets, enhancing the versatility of synthetic gypsum in various applications.

Drywall (Dominant) vs. Soil Amendment (Emerging)

The drywall segment emerges as the dominant application in the synthetic gypsum market due to a robust construction industry, where it is favored for its lightweight and fire-resistant properties. Its extensive use in residential and commercial buildings substantiates its leading position. In contrast, the soil amendment segment is emerging rapidly, appealing particularly to agricultural stakeholders who recognize the benefits of synthetic gypsum in optimizing soil structure and improving water retention. This segment is characterized by innovative approaches to farming and the increasing adoption of sustainable agricultural practices. Both segments reflect the evolving needs of their respective industries, with drywall providing longstanding reliability and soil amendment hinting at promising growth opportunities.

Get more detailed insights about US Synthetic Gypsum Market

Key Players and Competitive Insights

The synthetic gypsum market is currently characterized by a competitive landscape that is both dynamic and multifaceted. Key growth drivers include the increasing demand for sustainable building materials and the rising awareness of environmental issues. Major players such as Georgia-Pacific (US), USG Corporation (US), and Saint-Gobain (FR) are strategically positioned to leverage these trends. Georgia-Pacific (US) focuses on innovation in product development, particularly in enhancing the performance characteristics of synthetic gypsum products. Meanwhile, USG Corporation (US) emphasizes regional expansion and partnerships to strengthen its market presence. Saint-Gobain (FR) is actively pursuing digital transformation initiatives to optimize its operations and improve customer engagement. Collectively, these strategies contribute to a competitive environment that is increasingly focused on sustainability and technological advancement.

In terms of business tactics, companies are localizing manufacturing to reduce transportation costs and enhance supply chain efficiency. The market structure appears moderately fragmented, with several key players exerting influence over their respective segments. This fragmentation allows for a variety of competitive strategies, as companies seek to differentiate themselves through innovation and customer service.

In October 2025, Georgia-Pacific (US) announced a new initiative aimed at increasing the production capacity of its synthetic gypsum facilities. This strategic move is likely to enhance their ability to meet the growing demand for sustainable building materials, positioning them favorably against competitors. The expansion is expected to not only boost production but also improve operational efficiencies, thereby reinforcing Georgia-Pacific's market leadership.

In September 2025, USG Corporation (US) launched a new line of eco-friendly synthetic gypsum products designed to meet stringent environmental standards. This product line is significant as it aligns with the increasing regulatory pressures for sustainable construction materials. By introducing these products, USG Corporation (US) is likely to attract environmentally conscious consumers and strengthen its brand reputation in the market.

In August 2025, Saint-Gobain (FR) entered into a strategic partnership with a technology firm to integrate AI into its production processes. This collaboration aims to enhance operational efficiency and reduce waste, which is crucial in the context of sustainability. The integration of AI technologies may provide Saint-Gobain (FR) with a competitive edge by optimizing resource allocation and improving product quality.

As of November 2025, current competitive trends in the synthetic gypsum market are heavily influenced by digitalization, sustainability, and the integration of advanced technologies. Strategic alliances are increasingly shaping the landscape, allowing companies to pool resources and expertise. Looking ahead, it appears that competitive differentiation will evolve from traditional price-based competition to a focus on innovation, technology adoption, and supply chain reliability. This shift suggests that companies that prioritize these areas may be better positioned to thrive in an increasingly competitive market.

Key Companies in the US Synthetic Gypsum Market market include

Industry Developments

The US Synthetic Gypsum Market has been experiencing noteworthy developments recently, particularly with an emphasis on sustainability and resource efficiency. Companies such as Georgia-Pacific, USG Corporation, and National Gypsum Company are driving innovation through enhanced manufacturing processes. Notably, in March 2023, Boral Limited announced its acquisition of Continental Building Products, broadening its product offerings and market reach. In 2022, Sika AG expanded its operations in the US to better meet growing demands for eco-friendly building materials. Additionally, Knauf Gips has increased its focus on synthetic gypsum as part of its environmental management strategy.

Growth in market valuation for these companies has been driven by an increased interest in green construction practices, with projections indicating a significant increase in demand. Recent statistics from the US Geological Survey in 2023 highlighted a surge in the use of synthetic gypsum, resulting from its benefits in reducing landfill waste and promoting recycling. The market dynamics are shaping a competitive landscape among major players, fostering technological advancements and promoting partnerships aimed at sustainability in construction materials. Additionally, evolving regulations and the push for energy-efficient buildings further amplify the significance of synthetic gypsum in the industry.

Future Outlook

US Synthetic Gypsum Market Future Outlook

The synthetic gypsum market is projected to grow at a 4.07% CAGR from 2024 to 2035, driven by increasing demand for sustainable construction materials and regulatory support.

New opportunities lie in:

  • Development of advanced synthetic gypsum production technologies
  • Expansion into emerging markets with high construction growth
  • Partnerships with renewable energy firms for waste recycling initiatives

By 2035, the synthetic gypsum market is expected to achieve robust growth and increased market penetration.

Market Segmentation

US Synthetic Gypsum Market Type Outlook

  • FGD gypsum
  • citrogypsum
  • fluorogypsum
  • phosphogypsum
  • others

US Synthetic Gypsum Market Application Outlook

  • cement
  • drywall
  • soil amendment
  • glass manufacturing
  • plaster
  • others

Report Scope

MARKET SIZE 2024 200.0(USD Million)
MARKET SIZE 2025 208.14(USD Million)
MARKET SIZE 2035 310.0(USD Million)
COMPOUND ANNUAL GROWTH RATE (CAGR) 4.07% (2024 - 2035)
REPORT COVERAGE Revenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR 2024
Market Forecast Period 2025 - 2035
Historical Data 2019 - 2024
Market Forecast Units USD Million
Key Companies Profiled Georgia-Pacific (US), Knauf Gips (DE), Saint-Gobain (FR), USG Corporation (US), Etex Group (BE), Boral Limited (AU), Continental Building Products (US), Siniat (GB)
Segments Covered Type, Application
Key Market Opportunities Increasing demand for sustainable construction materials drives growth in the synthetic gypsum market.
Key Market Dynamics Rising demand for sustainable construction materials drives growth in the synthetic gypsum market amid regulatory support.
Countries Covered US

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FAQs

What is the expected market size of the US Synthetic Gypsum Market in 2024?

The US Synthetic Gypsum Market is expected to be valued at 191.1 million USD in 2024.

What is the projected market size of the US Synthetic Gypsum Market by 2035?

By 2035, the US Synthetic Gypsum Market is projected to reach a value of 302.0 million USD.

What is the expected CAGR of the US Synthetic Gypsum Market from 2025 to 2035?

The projected CAGR for the US Synthetic Gypsum Market from 2025 to 2035 is 4.248 percent.

Which synthetic gypsum type has the largest market share in 2024?

In 2024, FGD Gypsum dominates the market with a valuation of 85.0 million USD.

What will be the market value of Citrogypsum in 2035?

The market value of Citrogypsum is expected to be 45.0 million USD in 2035.

What are the key players in the US Synthetic Gypsum Market?

Key players in the market include Hines, Gyptech, Boral Limited, and USG Corporation.

What is the market value for Phosphogypsum in 2024?

Phosphogypsum is valued at 25.0 million USD in the US Synthetic Gypsum Market for 2024.

What will the market size for Fluorogypsum be in 2035?

In 2035, the market size for Fluorogypsum is anticipated to be 30.0 million USD.

How is the demand for synthetic gypsum expected to grow in key applications?

The demand for synthetic gypsum is driven by its wide applications in construction and agriculture.

What challenges does the US Synthetic Gypsum Market currently face?

Challenges include fluctuating raw material prices and environmental regulations impacting production.

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