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    US Thermoplastic Composites Market

    ID: MRFR/CnM/18858-HCR
    200 Pages
    Chitranshi Jaiswal
    October 2025

    US Thermoplastic Composites Market Research Report By Resin Type (Polyamide, Polypropylene, PEEK, Hybrid, Others), By Fiber Type (Glass Fiber, Carbon Fiber, Others), By Product Type (SFT, LFT, CFT, GMT) and By Application (Aerospace Défense, Automotive Transportation, Consumer Goods, Others) - Forecast to 2035

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    US Thermoplastic Composites Market Infographic
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    US Thermoplastic Composites Market Summary

    The US Thermoplastic Composites market is projected to grow significantly from 6.26 USD Billion in 2024 to 15.8 USD Billion by 2035.

    Key Market Trends & Highlights

    US Thermoplastic Composites Key Trends and Highlights

    • The market is expected to experience a compound annual growth rate (CAGR) of 8.8% from 2025 to 2035.
    • By 2035, the market valuation is anticipated to reach 15.8 USD Billion, indicating robust growth potential.
    • In 2024, the market is valued at 6.26 USD Billion, reflecting a solid foundation for future expansion.
    • Growing adoption of lightweight materials due to increasing demand for fuel-efficient vehicles is a major market driver.

    Market Size & Forecast

    2024 Market Size 6.26 (USD Million)
    2035 Market Size 15.8 (USD Million)
    CAGR (2025-2035) 8.8%

    Major Players

    SABIC, Mitsubishi Chemical Corporation, Hexcel Corporation, Solvay, PolyOne Corporation, Cytec Solvay Group, Lanxess, Schulman, Continental Structural Plastics, Toray Industries, DuPont, Eastman Chemical Company, 3M, BASF, Teijin Limited

    US Thermoplastic Composites Market Trends

    The landscape of the US Thermoplastic Composites Market is being influenced by a number of significant trends. The growing demand for lightweight materials in a variety of industries, particularly the automotive and aerospace sectors, is a significant market driver. These sectors are under pressure to improve fuel efficiency and reduce emissions. Manufacturers are endeavoring to incorporate materials that are consistent with sustainability objectives as the United States government continues to enforce rigorous environmental regulations. Manufacturers have the opportunity to investigate improvements in manufacturing processes, including automated fiber placement and injection molding, which can improve production efficiency and lower costs.

    The potential for the development of new composite materials that incorporate recycled content is present as organizations concentrate on innovation, which is appealing to the expanding eco-conscious consumer base in the United States. The emergence of additive manufacturing techniques also presents a distinctive opportunity for composite customization, which is in accordance with the market's demand for customized solutions. In recent years, there has been a noticeable trend of heightened collaboration between research institutions and corporations to create novel thermoplastic composite applications.

    This trend is motivated by the necessity to incorporate intelligent technologies into composite materials, thereby improving their functionality and performance. Additionally, there is an increasing emphasis on the utilization of these composites in the construction industry due to their advantages, including reduced maintenance requirements and durability. In general, the US Thermoplastic Composites Market is undergoing a transformation as industries adjust and respond to environmental demands, technological advancements, and collaboration-focused innovations.

    Market Segment Insights

    US Thermoplastic Composites Market Segment Insights

    US Thermoplastic Composites Market Segment Insights

    Thermoplastic Composites Market Resin Type Insights

    Thermoplastic Composites Market Resin Type Insights

    The US Thermoplastic Composites Market, particularly within the Resin Type segment, showcases a diverse range of materials that cater to various industrial applications. Among these, Polyamide has emerged as a significant player due to its exceptional toughness and high-temperature resistance, making it ideal for automotive and aerospace applications. Polypropylene, recognized for its versatility and cost-effectiveness, stands out for its use in wide-ranging applications from consumer goods to industrial components. PEEK (Polyether Ether Ketone) is lauded for its remarkable mechanical properties and chemical resistance, making it particularly well-suited for high-performance sectors such as aerospace and medical devices.

    The Hybrid category, combining the strengths of different resins, enhances performance characteristics, appealing to industries that require tailored solutions for specific applications. The Others segment encapsulates a variety of alternative resins that are gaining traction, driven by the demand for innovative materials in new sectors. Trends in the US Thermoplastic Composites Market indicate a growing need for lightweight, durable materials that can withstand extreme conditions, thus propelling the demand across all resin types.

    As the market continues to evolve, addressing challenges such as sustainability and recyclability will be crucial in determining which resins achieve dominance in the future landscape of the industry.

    Thermoplastic Composites Market Fiber Type Insights

    Thermoplastic Composites Market Fiber Type Insights

    The Fiber Type segment of the US Thermoplastic Composites Market showcases distinct dynamics crucial for industry growth. Glass Fiber is widely recognized for its cost-effectiveness and strong mechanical properties, making it a staple in various applications such as automotive, aerospace, and construction. It plays a significant role in enhancing the durability and lightweight characteristics of composite materials. Carbon Fiber, although typically more expensive, is increasingly favored for high-performance applications due to its superior strength-to-weight ratio, which greatly benefits sectors like aerospace and high-end automotive.

    This fiber type is particularly significant as it meets the growing demand for lightweight materials that contribute to energy efficiency and performance improvements. Additionally, Others category encompasses several emerging fiber types, such as natural fibers, which are gaining traction due to sustainability trends and the increasing focus on environmentally friendly materials in industries. This diversification within the Fiber Type segment leads to a more resilient US Thermoplastic Composites Market, catering to evolving consumer preferences and technological advancements. Overall, the various fiber types contribute distinctly to the expanding market landscape, reflecting trends in innovation and efficiency.

    Thermoplastic Composites Market Product Type Insights

    Thermoplastic Composites Market Product Type Insights

    The US Thermoplastic Composites Market, focusing on Product Type, exhibits a diverse range of materials, each contributing significantly to the industry's growth. Among the different types, SFT (Short Fiber Thermoplastics) have garnered attention due to their lightweight nature and versatility in manufacturing, which allows for the production of high-quality components across various applications. LFT (Long Fiber Thermoplastics), on the other hand, provide enhanced mechanical properties, making them essential in automotive and aerospace sectors where strength and durability are paramount.

    CFT (Continuous Fiber Thermoplastics) stand out for their exceptional performance in high-stress environments, offering solutions that significantly reduce weight while maintaining structural integrity. Lastly, GMT (Glass Mat Thermoplastics) are preferred for their ease of processing and cost-effectiveness, appealing to industries seeking affordability without compromising on quality. As the US Thermoplastic Composites Market continues to expand, the segmentation within Product Type highlights the industry’s adaptability and innovation across diverse applications.

    Thermoplastic Composites Market Application Insights

    Thermoplastic Composites Market Application Insights

    The US Thermoplastic Composites Market has shown substantial growth in its application segment, driven by advancements in various industries. The Aerospace Defense sector significantly influences market dynamics, utilizing thermoplastic composites for their lightweight and durable properties, which enhance fuel efficiency and performance. Similarly, the Automotive Transportation industry is increasingly adopting these composites for vehicles, as they contribute to reducing weight while maintaining structural integrity, aligning with the push for more fuel-efficient and environmentally friendly vehicles. In the Consumer Goods sector, the demand for innovative and sustainable products has propelled the use of thermoplastic composites, showcasing their versatility and aesthetic appeal.

    Furthermore, the "Others" category encompasses a diverse range of applications, reflecting the material's adaptability across various fields. Overall, the emphasis on sustainability, lightweight construction, and enhanced performance metrics is driving significant interest and investment within these applications in the US Thermoplastic Composites Market. As these industries evolve, the importance of thermoplastic composites is expected to grow, underscoring their role in addressing modern manufacturing challenges and consumer demands.

    Get more detailed insights about US Thermoplastic Composites Market Research Report- Forecast to 2035

    Key Players and Competitive Insights

    The US Thermoplastic Composites Market is characterized by a dynamic competitive landscape shaped by several key players striving to maintain their market share and innovate within the sector. This market features a variety of companies that leverage advanced technologies and materials to enhance product performance, catering to various end-use industries such as automotive, aerospace, and construction. Competitive strategies often include partnerships, product diversification, and emphasis on sustainability, as companies increasingly focus on environmentally friendly solutions.

    Key drivers influencing competition in this market include technological advancements, regulatory shifts, and evolving consumer preferences, which demand higher strength-to-weight ratios and improved fuel efficiency from composite materials. In the context of the US Thermoplastic Composites Market, SABIC has established a significant presence through its robust portfolio of advanced materials. One of its main strengths lies in its commitment to innovation and research, with a dedicated focus on developing high-performance thermoplastic composites tailored to specific applications within the automotive and aviation industries.

    SABIC's strategic investments in state-of-the-art production facilities enhance its capacity to meet the growing demands of the market while ensuring quality and sustainability. Moreover, collaboration with various stakeholders, including research institutions and industry partners, positions SABIC as a thought leader and a key player in driving advancements within the sector. Their ability to combine material science expertise with extensive industry experience allows them to deliver integrated solutions that cater to diverse customer needs. Mitsubishi Chemical Corporation also plays a crucial role in the US Thermoplastic Composites Market, emphasizing innovation and expanding its offerings to meet market demand.

    The company’s strengths include a wide range of specialized thermoplastic composites that demonstrate superior mechanical properties and lightweight characteristics. Mitsubishi Chemical Corporation has strategically positioned itself through various mergers and acquisitions, enhancing its technical capabilities and expanding its market reach within the US region. The company is known for producing high-quality materials suitable for demanding applications, which resonate with customers in sectors like automotive and aerospace. Key products include advanced composite materials designed for optimal performance in challenging environments.

    With a focus on sustainability and technological advancement, Mitsubishi Chemical Corporation continues to solidify its standing in the US market by implementing eco-friendly practices and meeting the regulatory standards while addressing the requirements of diverse industries.

    Key Companies in the US Thermoplastic Composites Market market include

    Industry Developments

    Recent developments in the US Thermoplastic Composites Market indicate a burgeoning interest in sustainable materials, driven by companies such as SABIC and Mitsubishi Chemical Corporation, which are expanding their research efforts into greener thermoplastic options. In September 2023, Hexcel Corporation unveiled advancements in lightweight composite technologies aimed at the aerospace sector, while Solvay announced a collaboration with major automotive manufacturers to enhance production efficiencies. PolyOne Corporation has also focused on strategic partnerships to scale innovations in specialty compounds. 

    Notably, DuPont and Eastman Chemical Company are exploring new applications of thermoplastic composites in the electrical and electronics industries, a trend gaining traction. Mergers and acquisitions are also prominent; in August 2023, LANXESS completed the acquisition of a thermoplastic composite division from A. Schulman to bolster its portfolio. 

    Similarly, Teijin Limited in July 2023 announced its intention to acquire a minority stake in Toray Industries to enhance collaboration around advanced composite materials. The strong market valuation growth among these players is indicative of the rising demand and applications of thermoplastic composites across various sectors, positioning the US as a leader in this innovation-driven market.

      • US Thermoplastic Composites Market Segmentation Insights
      • Thermoplastic Composites Market Resin Type Outlook
        • Polyamide
      • Polypropylene
      • PEEK
      • Hybrid
      • Others
      • Thermoplastic Composites Market Fiber Type Outlook
        • Glass Fiber
      • Carbon Fiber
      • Others
      • Thermoplastic Composites Market Product Type Outlook
        • SFT
      • LFT
      • CFT
      • GMT
      • Thermoplastic Composites Market Application Outlook

        • Aerospace Défense

      • Automotive Transportation

      • Consumer Goods

      • Others

    Market Segmentation

    Thermoplastic Composites Market Fiber Type Outlook

    • SFT

    Thermoplastic Composites Market Resin Type Outlook

    • Glass Fiber

    Thermoplastic Composites Market Application Outlook

    • Aerospace Défense
    • Automotive Transportation
    • Consumer Goods
    • Others

    Thermoplastic Composites Market Product Type Outlook

    • Aerospace Défense

    Report Scope

    Report Attribute/Metric Details
    Market Size 2023 5780.54 (USD Million)
    Market Size 2024 6259.72 (USD Million)
    Market Size 2035 15834.01(USD Million)
    Compound Annual Growth Rate (CAGR) 8.803% (2025 - 2035)
    Report Coverage Revenue Forecast, Competitive Landscape, Growth Factors, and Trends
    Base Year 2024
    Market Forecast Period 2025 - 2035
    Historical Data 2019 - 2024
    Market Forecast Units USD Million
    Key Companies Profiled SABIC, Mitsubishi Chemical Corporation, Hexcel Corporation, Solvay, PolyOne Corporation, Cytec Solvay Group, Lanxess, A. Schulman, Continental Structural Plastics, Toray Industries, DuPont, Eastman Chemical Company, 3M, BASF, Teijin Limited
    Segments Covered Resin Type, Fiber Type, Product Type, Application
    Key Market Opportunities Growing aerospace applications, Demand in automotive industry, Innovations in recycling technologies, Expansion in sporting goods sector, Increasing use in construction materials
    Key Market Dynamics growing demand for lightweight materials, increasing application in automotive sector, rising investments in R activities, advancements in manufacturing technologies, environmental regulations promoting sustainability
    Countries Covered US

    FAQs

    What was the market size of the US Thermoplastic Composites Market in 2024?

    The US Thermoplastic Composites Market was valued at 6259.72 USD Million in 2024.

    What is the projected market size of the US Thermoplastic Composites Market by 2035?

    By 2035, the market is expected to reach a value of 15834.01 USD Million.

    What is the expected CAGR for the US Thermoplastic Composites Market from 2025 to 2035?

    The market is expected to grow at a compound annual growth rate of 8.803% from 2025 to 2035.

    What are the key resin types in the US Thermoplastic Composites Market?

    Key resin types include Polyamide, Polypropylene, PEEK, Hybrid, and Others.

    How large is the Polyamide segment of the US Thermoplastic Composites Market in 2024?

    The Polyamide segment is valued at 1750.0 USD Million in 2024.

    What will be the market size for Polypropylene in 2035?

    The Polypropylene segment is projected to be valued at 3800.0 USD Million by 2035.

    Who are the major players in the US Thermoplastic Composites Market?

    Major players include SABIC, Mitsubishi Chemical Corporation, and Hexcel Corporation, among others.

    What was the market size for the PEEK segment in 2024?

    The PEEK segment was valued at 1200.0 USD Million in 2024.

    What are the growth opportunities in the US Thermoplastic Composites Market?

    Key growth opportunities are driven by increasing demand in automotive, aerospace, and consumer goods applications.

    What is the projected market size for the Hybrid segment in 2035?

    The Hybrid segment is expected to reach a value of 3000.0 USD Million by 2035.

    What is the expected market size of the US Thermoplastic Composites Market in 2024?

    The US Thermoplastic Composites Market is expected to be valued at 6300.0 USD Million in 2024.

    What is the projected market size for the US Thermoplastic Composites Market in 2035?

    In 2035, the US Thermoplastic Composites Market is projected to reach a value of 15700.0 USD Million.

    What is the expected compound annual growth rate (CAGR) for the US Thermoplastic Composites Market from 2025 to 2035?

    The expected CAGR for the US Thermoplastic Composites Market is 8.655% from 2025 to 2035.

    Which resin type is projected to have the largest market share in 2035?

    By 2035, Polyamide is projected to have the largest market share, valued at 3160.0 USD Million.

    What are the expected market values for Polypropylene in 2024 and 2035?

    Polypropylene is expected to be valued at 1440.0 USD Million in 2024 and 3560.0 USD Million in 2035.

    Who are the key players in the US Thermoplastic Composites Market?

    Key players in the market include BASF, Park Aerospace, Northrop Grumman, and DuPont among others.

    What is the market size for PEEK resin in the US Thermoplastic Composites Market for 2024?

    The market size for PEEK resin is expected to be 960.0 USD Million in 2024.

    What are the market projections for Hybrid resin from 2024 to 2035?

    Hybrid resin is projected to grow from 720.0 USD Million in 2024 to 1800.0 USD Million in 2035.

    What impact do emerging trends have on the US Thermoplastic Composites Market?

    Emerging trends are driving innovation and increasing the adoption of thermoplastic composites across various applications.

    What are the market projections for the Others resin type from 2024 to 2035?

    The Others resin type is anticipated to grow from 1920.0 USD Million in 2024 to 4840.0 USD Million in 2035.

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