The airless packaging market is influenced by several key factors that shape its growth and dynamics. One of the primary drivers is the increasing demand for advanced packaging solutions that offer improved product protection, preservation, and dispensing capabilities. Airless packaging, which utilizes a vacuum or piston mechanism to dispense product without introducing air into the container, is gaining popularity across various industries such as cosmetics, skincare, pharmaceuticals, and personal care. As consumers become more conscious about product quality, safety, and shelf life, the demand for airless packaging solutions continues to rise, driving market growth.
Additionally, the growing emphasis on sustainability and environmental responsibility is driving the adoption of airless packaging solutions. With increasing awareness of plastic pollution and the need to reduce single-use plastics, consumers and businesses are seeking packaging alternatives that are recyclable, reusable, and eco-friendly. Airless packaging manufacturers are responding to this demand by developing sustainable materials such as biodegradable plastics, recycled plastics, and refillable containers, which minimize environmental impact and contribute to circular economy initiatives, thereby driving market growth.
Airless packaging is considered to be a packaging solution that has been designed in such a way that the packed product is safe from the impact of normal air by maintaining the quality and also, the shelf life of the packed product. The airless packaging is further, designed to keep the product dry and its authenticity for a longer duration of time. The applications in which airless packaging is used are inclusive of the food and beverages department, and others like personal and home care, health, amongst others. The most common type of material that is used in airless packaging is plastic and glass respectively.
Moreover, technological advancements and innovations in airless packaging designs and dispensing systems are driving market growth by enhancing functionality, usability, and aesthetics. Manufacturers are developing new pump mechanisms, closure systems, and barrier materials to optimize product protection, prevent contamination, and improve dispensing accuracy. Advanced features such as dose control, tamper-evident seals, and ergonomic designs enhance consumer experience and differentiate airless packaging solutions in the market, driving adoption across various industries.
Furthermore, the expansion of the beauty and personal care industry, particularly in emerging markets, is driving the demand for airless packaging solutions. With rising disposable incomes, changing consumer preferences, and increasing urbanization, there is growing demand for premium skincare, haircare, and cosmetics products packaged in airless containers. Airless packaging not only enhances product shelf life and efficacy but also offers a luxurious and convenient user experience, driving its adoption by beauty brands and cosmetic manufacturers, thereby fueling market growth.
Additionally, the COVID-19 pandemic has accelerated the adoption of airless packaging solutions, particularly in the healthcare and pharmaceutical sectors. With increased focus on hygiene, safety, and infection control, healthcare providers and pharmaceutical companies are turning to airless packaging for medications, serums, and vaccines to minimize contamination risks and ensure product integrity. The pandemic-induced shift towards online shopping and contactless delivery has also boosted demand for airless packaging in e-commerce channels, further driving market growth.
Moreover, the competitive landscape and market dynamics play a significant role in shaping the airless packaging market. Intense competition among manufacturers prompts companies to focus on product differentiation, innovation, and cost efficiency to gain a competitive edge. Strategic partnerships, mergers, and acquisitions are common strategies adopted by companies to expand their market presence, diversify their product portfolios, and enhance their competitive positioning in the market.
Furthermore, the availability and cost of raw materials, such as plastics, pumps, and seals, are critical factors influencing the airless packaging market. Fluctuations in raw material prices, supply chain disruptions, and changes in demand from other industries can impact production costs and profitability for airless packaging manufacturers. Companies must carefully monitor raw material markets, optimize procurement processes, and implement strategies to mitigate risks and maintain a competitive advantage in the market.
Report Attribute/Metric | Details |
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Market Size Value In 2022 | USD 5.9 Billion |
Market Size Value In 2023 | USD 6.26 Billion |
Growth Rate | 6.17% (2023-2032) |
Airless Packaging Market Size was valued at USD 5.9 Billion in 2022. The Airless Packaging industry is projected to grow from USD 6.26 Billion in 2023 to USD 10.11 Billion by 2032, exhibiting a compound annual growth rate (CAGR) of 6.17% during the forecast period (2023 - 2032). The increasing consumer demand for sanitary packaging solutions and increased product shelf life are the main factors boosting the market growth.Source: Secondary Research, Primary Research, MRFR Database, and Analyst Review
The market for airless packaging is expanding due to the growing need for alternatives to plastic packaging. Consumers and businesses are increasingly searching for more environmentally friendly and sustainable packaging options to lessen their influence on the environment. Airless packaging offers a creative remedy for some of the problems with conventional plastic packaging. Airless packaging reduces air exposure inside the container to increase shelf life and maintain product integrity. There is minimal product waste with this kind of packaging since it dispenses the product using a vacuum or pump mechanism rather than a straw or dip tube. Therefore, sensitive products like skincare, makeup, and personal hygiene items are especially well-suited for airless packaging. Demand for eco-friendly substitutes like airless packaging is predicted to rise as customers become more aware of how plastic packaging affects the environment. Businesses that provide environmentally friendly packaging options could expect a rise in consumer interest and competitive advantage.
Premium and luxury brands are well-suited to the elegant and sophisticated style of airless packaging. With smooth, sophisticated materials like glass or premium plastics, airless packaging appears more expensive because it doesn't have a straw or dip tube. High-end components, such as active-compound skincare formulas or pricey cosmetics, are frequently found in luxury and premium products. To ensure the effectiveness and durability of the product, airless packaging offers superior defense against oxidation, contamination, and degradation of these delicate substances. Precise and regulated product dispensing results from airless packaging, which improves user experience. Customers may use the product effectively until the last drop due to the push-pump or twist-up mechanisms in airless containers, which simplify things. In a fiercely competitive industry, premium and luxury brands aim to differentiate themselves from mass-market substitutes. These products stand out from the competition due to their cutting-edge design and useful features, which make airless packaging an attractive alternative.
Sensitive and active chemicals are frequently found in personal care and cosmetic products such as skincare creams, lotions, serums, and other formulations. These components are shielded from air, light, and pollutants by an effective barrier provided by airless packaging, preserving their potency and stability. Products for cosmetics and personal care have a longer shelf life when packaged without air. Airless containers keep items from spoiling and degrading by minimizing exposure to environmental conditions, ensuring that products maintain their quality for longer. Without a dip tube or straw, airless packaging uses a pump or twist-up mechanism to distribute the required product. This feature improves overall customer satisfaction by allowing consumers to use the product effectively and reducing product waste since it avoids contamination and cross-contamination; airless packaging aids in maintaining the hygiene of cosmetics and personal care items, particularly those applied to the skin. As consumers look for goods that offer superior protection, efficacy, and a pleasant experience, the market for airless packaging in the personal care and cosmetics sector is expected to grow further. Brands that use airless packaging can present themselves as premium and creative, appealing to consumers' need for high-quality and upscale beauty items.
Quadpack, a packaging solutions provider, in July 2021 launched Airtight as a new airless packaging concept. It is made up of an airless pump designed exceptionally to get rid of any product that remains inside, thus preventing waste and increasing the utility for consumers.
Lumson SPA introduced XPAPER Airless Paper Packaging in June 2023. The container is made from cardboard which is both eco-friendly and can be customized to any extent.
The Airless Packaging market segmentation, based on Material, includes Plastic, Glass, and Others. During the forecast period, the plastic category is anticipated to have the largest market share. This is due to the Polyethylene Terephthalate (PET) version with added glycol for enhanced durability and clarity. It is utilized in airless packaging for goods, including creams, serums, and gels. PET is frequently used in airless packaging, particularly for travel-sized containers, because of its transparency and lightweight. The type of plastic used for airless packaging is determined by several factors, including the product being packaged, compatibility with the product formulation, desired look, and sustainability objectives.
The Glass segment is anticipated to be the fastest-growing segment of the Airless Packaging market throughout the forecast period. Glass provides a superb barrier against light and oxygen, delaying oxidation and other product degradation. This is particularly crucial for goods containing delicate or active components, such as serums and creams for skin care. The glass-based, airless container gives the product an opulent, luxurious appearance. It has a high-end feel and is frequently used in formulations of superior grade.
Libo Cosmetics released its sustainable packaging line with ocean plastic postconsumer PET waste in November 2021. For recycling purposes, these comprise lipsticks, lip glosses and compacts with recycled aluminum, PET or FSC certified paper.
A Packaging Group (APG) opened a facility in Defiance Ohio in March 2022 that provides R&D, compounding and formulation; manufacturing (bottle blowing, dispenser/cap manufacture and custom molding), filling; outer-package label. This corporation looks forward to enhancing its visibility in the market.
The Airless Packaging market segmentation, based on Packaging Type, includes Bottles & Jars, Bags & Pouches, and Tubes. The bottles & jars segment is anticipated to lead the Airless Packaging market during the anticipated period. This is because the top of airless bottles often has a pump that seals the bottle's interior with a vacuum. When the pump is depressed, the product is released in the desired quantity without adding air to the container. This guarantees that the product within doesn't become contaminated or exposed to the elements. Suppliers increasingly offer substitutes, like bottles and jars made of recyclable or biodegradable materials, in accordance with consumer demand for environmentally friendly airless packaging.
The Bags & Pouches segment is anticipated to be the fastest-growing segment of the Airless Packaging market throughout the forecast period. Bags and pouches for airless packaging are another cutting-edge packaging type created to provide the advantages of airless technology in a flexible and portable manner. Similar to airless bottles and jars, these bags and pouches use a vacuum or airless pump mechanism to dispense the product. However, the flexibility of the packaging enables more lightweight and compact solutions, making them perfect for single-use, on-the-go, and travel applications.
Figure 1: Airless Packaging Market, by Packaging Type, 2022 & 2032 (USD Billion)
Source: Secondary Research, Primary Research, MRFR Database, and Analyst Review
The Airless Packaging market segmentation, based on Dispenser Type, includes Pumps, Dropper, and Twist & Click. The pumps segment will hold the most market shares during the forecast period. Airless pumps allow accurate and regulated product delivery. The amount of dispensed product can be easily controlled by the user, preventing waste and assuring effectiveness. Airless pumps generate a vacuum seal inside the container to prevent air from coming into touch with the product during dispensing. This maintains the integrity and efficacy of the formulation by preventing product oxidation and contamination.
The Airless Packaging market segmentation, based on End-Use, includes Personal Care & Home Care, Pharmaceuticals, and Food & Beverages. The personal care & home care category will hold the most market shares during the forecast period. This is because Cosmetics like foundation, concealer, primer, and other liquid or cream-based makeup products are also commonly packaged without air. The airless pump system allows controlled dispensing, minimizing product waste and providing accurate application. Airless packaging is used for household cleaners such as liquid detergents, surface cleaners, and multipurpose cleansers in the home care industry. The active components in these products frequently need to be shielded against contamination and exposure to the air.
By region, the analysis offers market insights into North America, Asia Pacific, Europe, and the Rest of the World. Throughout the forecast period, the market for airless packaging in North America is anticipated to dominate. Product efficiency is ensured, and shelf life increases due to airless packaging's protection against contamination and air exposure. In the personal care, cosmetics, and pharmaceutical industries, sensitive formulations are used frequently. Thus, this is especially crucial. Airless packaging has become more effective and affordable due to advancements in packaging technology, making it more widely applicable to various products and sectors in North America.
Further, the major countries studied in the market report are The US, Canada, France, German, the UK, Italy, Spain, China, Japan, India, South Korea, Australia, and Brazil.
Figure 2: AIRLESS PACKAGING MARKET SHARE BY REGION 2022 (USD Billion)
Source: Secondary Research, Primary Research, MRFR Database, and Analyst Review
Europe's Airless Packaging market accounts for the second-highest market share. This is because Cosmetics, medicines, and food are just a few industries that must adhere to strict rules and high standards in Europe. By protecting the effectiveness and integrity of products and ensuring hygienic application, airless packaging helps achieve these standards. Further, the German Airless Packaging market held the largest market share, and the UK Airless Packaging market was the fastest-growing market in the European region.
The Asia-Pacific Airless Packaging Market is expected to grow at the fastest CAGR from 2023 to 2032. The focus on pharmaceutical and healthcare items has increased due to the region's growing economy. Airless packaging is essential for temperature-sensitive drugs and vaccines to be transported safely and effectively. Moreover, China’s Airless Packaging market held the largest market share, and the Indian Airless Packaging market was the fastest-growing market in the Asia-Pacific region.
Due to significant R&D investments made by top industry players to diversify their product offerings, the market for airless packaging will increase even further. Significant market changes include contracts, mergers and acquisitions, increased investments, collaboration with other businesses, and the introduction of new products. Participants in the market are also taking a range of calculated risks to broaden their reach. The Airless Packaging sector must provide goods at reasonable rates to thrive and grow in a more brutal and competitive market.
One of the primary business strategies manufacturers utilize in the Airless Packaging industry to assist customers and grow the market sector is implementing local production to reduce costs. Some of the greatest pharmaceutical developments recently came from the Airless Packaging industry. Major players in the Airless Packaging market, including Fusion PKG (Texas), Albea S.A.(France), HCP Packaging (Shanghai), Quadpack (Spain), Lumson S.p.An (Italy), Silgan Holdings Inc (US), APC Packaging (Florida), Aptar Group INC. (US), and Others are investing in research and development operations to improve market demand.
Quadpack is a leading maker of cosmetics packaging and a supplier to the beauty industry. With offices and production sites in Europe, the United States, and the Asia-Pacific area, as well as a strategic network of partners, they create sustainable and cutting-edge packaging for clients who use skincare, cosmetics, and fragrance products. They take great pride in providing comprehensive solutions to assist beauty brands in performing. They have over 600 employees listed on the Paris market's Euronext Growth exchange. Through the Quadpack Foundation, they strive to influence the environment, society, and the local communities where they operate as a recognized B Corp. The Regula Jar, a reusable, recyclable, mono-material, and simple-to-use jar, was updated in October 2022 by Quadpack Industries to provide recycling and refilling capabilities. The portfolio of airless items is intended to be improved by this.
Lumson is a pioneer in designing, manufacturing, and decorating primary packaging for the cosmetics and makeup industries. Lumson Group vigorously supports the idea of "Made in Italy," both locally and internationally, adhering daily to sustainability and environmental consciousness. The company strongly believes in the smart and well-balanced blending of tradition and innovation. The company is also very concerned about employee welfare, which is why Lumson pushed and started many services intending to improve its employees' personal and family well-being across a range of economic and social profiles. Lumson SPA introduced XPAPER Airless Paper Packaging in June 2023. It can be found in the cardboard used to make bottles, a sustainable but completely adaptable material.
In March 2022, Quadpack invested over 6 million at its Germany manufacturing facilities in Kierspe will help create a decoration center as well as expand its plastic injection molding and assembly capacity. Quadpack’s Kierspe plant is growing due to rising demand for non-airing packages.
In November 2022, Embelia introduced a new refillable version of the Baia pouch airless system, while Lablabo designed the new airless system specialized in pouch technologies.-
In February 2020 Ren Clean Skincare announced that it would put its skincare product into an airless bottle made out of recycled plastic.
In December 2021, Qosmedix announced the expansion of their broad collection of stock airless packaging and launched a one oz., 30 ml (about 1.01 oz), 50% PCR white jar manufactured with 50% PCR airless pumps and clear over caps.
In May 2020, Aptar Beauty + Home announced the first-ever certified recycled plastic beauty packaging solution. The firm unveiled an eco-designed airless bottle for the cosmetics industry made from postconsumer plastic using certified circular polymers.
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