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Off Highway Diesel Common Rail Injection System Market Size

ID: MRFR//8095-CR | 377 Pages | Author: Swapnil Palwe| April 2020

The market factors influencing the off-highway diesel common rail injection system are shaped by a confluence of technological advancements, regulatory standards, economic considerations, and industry trends specific to the off-highway sector. One key factor is the ongoing emphasis on emission reduction and compliance with stringent environmental regulations. Off-highway diesel engines, commonly used in construction, agriculture, and industrial applications, are subject to emissions standards that drive the adoption of advanced fuel injection systems. The common rail injection system, with its ability to precisely control fuel delivery, enhances combustion efficiency and reduces emissions, aligning with the industry's commitment to environmentally friendly practices.

Technological advancements in off-highway diesel engines and fuel injection systems are pivotal market factors. As manufacturers strive to enhance engine performance, fuel efficiency, and overall productivity, the adoption of common rail injection systems becomes integral. These systems offer superior control over injection timing and fuel atomization, contributing to improved combustion and power delivery. The integration of electronic controls and sensors in common rail systems further enhances their capabilities, allowing for better adaptation to varying operating conditions in off-highway environments.

Regulatory standards, both global and regional, significantly influence the market dynamics of off-highway diesel common rail injection systems. Emission regulations, such as those set by the Environmental Protection Agency (EPA) in the United States and corresponding agencies worldwide, drive the development and adoption of advanced fuel injection technologies. Compliance with these standards is a critical consideration for manufacturers of off-highway equipment, shaping the demand for common rail injection systems that facilitate cleaner combustion and reduced pollutant emissions.

Economic factors, including the cost of fuel, operational efficiency, and total cost of ownership, play a crucial role in the market dynamics of off-highway diesel common rail injection systems. While the initial investment in advanced fuel injection technology may be higher, the long-term benefits in terms of fuel savings, reduced maintenance costs, and increased engine longevity contribute to the overall economic viability. Manufacturers and operators weigh these economic considerations when choosing fuel injection systems, aiming for a balance between upfront costs and long-term operational efficiency.

Industry trends in off-highway applications also impact the market factors for common rail injection systems. As the off-highway sector undergoes advancements in autonomous and semi-autonomous technologies, precision control of fuel injection becomes essential. Common rail systems, with their electronic precision and adaptability, align with the trend toward intelligent and connected off-highway equipment. The ability to fine-tune fuel delivery for optimal performance contributes to the overall efficiency and productivity of off-highway machinery.

The global shift towards sustainability and green practices is emerging as a noteworthy market factor for off-highway diesel common rail injection systems. Manufacturers and operators are increasingly focused on reducing the environmental impact of off-highway equipment. Common rail injection systems, by promoting cleaner combustion and lower emissions, play a role in supporting the industry's commitment to sustainable practices. The adoption of alternative fuels and biofuels is also influencing the design and compatibility of common rail systems to meet the evolving demands of eco-conscious customers.

Maintenance and service considerations contribute to the market dynamics of off-highway diesel common rail injection systems. Manufacturers and operators seek systems that offer reliability, durability, and ease of maintenance in rugged off-highway environments. The availability of spare parts, the accessibility of service networks, and the overall reliability of common rail systems influence purchasing decisions, ensuring that off-highway equipment remains operational with minimal downtime.

The market factors of off-highway diesel common rail injection systems are driven by a combination of regulatory standards, technological advancements, economic considerations, industry trends, sustainability goals, and maintenance considerations. As the off-highway sector continues to evolve, manufacturers and operators will navigate these factors to meet emission standards, enhance fuel efficiency, embrace technological innovations, and contribute to sustainable and efficient off-highway operations. The market for common rail injection systems is poised to grow as the industry places an increasing emphasis on performance, environmental stewardship, and overall operational efficiency in the off-highway segment.

Covered Aspects:

Report Attribute/Metric Details
Growth Rate (2023-2032

Off Highway Diesel Common Rail Injection System Market Overview:


The Off-Highway Diesel Common Rail Injection System Market is projected to grow from USD 2823.23 Mn in 2021 to USD 5234.36 Mn by 2032, exhibiting a compound annual growth rate (CAGR) 9.2% during the forecast period (2023 - 2032).


Off-highway vehicles include Tractors, Dump Trucks, Loaders, Excavators, Dozers, Motor Graders, and Others. These vehicles require high traction, high stability, control, and torque in all-terrain conditions. The increase in the sale of off-highway vehicles, stringent government regulations to reduce vehicle emission, and the increasing demand for fuel-efficient vehicles are expected to drive the growth of the global market during the forecast period.


The companies developing and manufacturing diesel common rail injection systems are investing in the improvement of these systems to achieve maximum acceleration, ensure efficient power delivery, reduce fuel consumption and noise while operating, and decrease the impact of vehicular emission on the environment. For instance, Robert Bosch GmbH, a leading diesel common rail injection system producer, is working on developing an advanced modular common-rail system for commercial vehicles, which is expected to improve fuel efficiency. Furthermore, it can operate at pressure levels between 1,800 bar and 2,500 bar and can be used variably in engines with up to eight cylinders and powers up to 850 kW.


Segmentation


Global Off-Highway Diesel Common Rail Injection System Market has been segmented based on Product Type, Vehicle Type, and Sales Channel. Based on product type, the Global Off-Highway Diesel Common Rail Injection Systems Market is divided into conventional solenoid injectors and piezoelectric injectors. Piezoelectric injectors are expected to dominate the global off-highway diesel common rail injection system market. Piezoelectric injectors play a vital role in common rail diesel systems, which gives the rapid injection and reduce emission level. Some players manufacture piezoelectric injectors to be used for various vehicles. For instance, Piezo injectors made by Robert Bosch GmbH are available for pressure levels between 2,000 bar and 2,700 bar. They are used in premium cars and light-duty vehicles. These features are expected to drive the growth of the piezoelectric injector segment during the forecast period.


Based on Vehicle Type, the Global Off-Highway Diesel Common Rail Injection System Market is bifurcated into Dump Trucks, Tractors, Excavators, Loaders, Dozers, Motor Graders, and others. The tractor segment is expected to dominate the global off-highway diesel common rail injection systems market. The diesel engines in tractors use common rail to supply fuel pressure to the injectors. Tractors require high-power and high-pressure diesel engines for various operations. The growing construction, agriculture, and mining activities are expected to fuel the demand for tractors and boost the demand for diesel common rail injection during the projected timeframe. Dump trucks will register considerable share in the global off-highway diesel common rail injection systems market. Dump trucks with high efficiency and power are high in demand as they are exposed to extreme weather and harsh environments. To increase the efficiency of the dump trucks, OEMs use advanced components such as high-pressure common-rail diesel engines with sensitive injectors. The increasing demand for cleaner lubrication systems in heavy-duty dump trucks and growing need for reducing particle contamination in the oil are expected to drive the growth of the segment, as common rail injection system is used to reduce the emission and particle contamination in the diesel engine.


Based on Sales Channel, the global off-highway diesel common rail injection system market is bifurcated into OEM and aftermarket. The OEM segment is expected to dominate the global off-highway diesel common rail injection systems market. The processes in the original equipment manufacturer (OEM) segment include production, procurement, and installation of a common rail injection system while manufacturing the diesel engine. Many major automobile manufacturing companies are working on achieving minimum emission levels to comply with the recent and upcoming vehicle emission standards all over the world.


The benefits offered by OEM common rail injection system are high-quality, long lifespan, warranty, and return on investment. These advantages are expected to drive the growth of the OEM segment during the forecast period. The processes in the original equipment manufacturer (OEM) segment include production, procurement, and installation of a common rail injection system while manufacturing the diesel engine. Many major automobile manufacturing companies are working on achieving minimum emission levels to comply with the recent and upcoming vehicle emission standards all over the world.


Key Competitors


The Key Players of the Global Off-Highway Diesel Common Rail Injection Systems Market are Robert Bosch GmbH, Denso Corporation, Delphi Technologies, Liebherr, Heinzmann GmbH & Co. KG, and NOVA WERKE AG


Regional Analysis


By Region, the Global Off-Highway Diesel Common Rail Injection System Market is segmented into North America, Europe, Asia-Pacific, South America, and the Middle East & Africa.


Global Off-Highway Diesel Common Rail Injection System Market, by Region, 2018 Off-Highway Diesel Common Rail Injection System Market


Source: MRFR Analysis


The automotive industry in Asia-Pacific is growing at a fast pace due to the increase in the sale and production of automobiles in developing countries such as China and India. The increasing sale of automobiles in the region can be attributed to factors such as rapid infrastructure development, growing per capita income, initiatives to increase FDI, and low production costs. The low labor cost and favorable government guidelines are the major driving factors that are expected to fuel the growth of the regional market. Furthermore, high economic growth in China and India, a growing number of service stations, growing aftermarket activities, and expanding construction and automotive industries further increase the demand for off-highway diesel common rail injection system. These factors are expected to boost the growth of the market in Asia-Pacific during the forecast period.


The off-highway diesel common rail injection system market in North America is expected to witness significant growth owing to the increase in the demand for off-highway vehicles, especially in the US. There is a high demand for commercial vehicles in the country, which is expected to result in the increased demand for diesel common rail injection system. The growing demand for fuel-efficient vehicles and stringent government policies regarding emission reduction are expected to drive market growth in North America. Increasing investments in the development of new and improved diesel common rail injection systems in the region are likely to increase the share of the regional market. The growing number of manufacturing units of diesel common rail injection systems in Canada and Mexico and the increase in the demand for automobiles in the region are also expected to boost the growth of the North American market during the forecast period.


Synopsis


The Global Off-Highway Diesel Common Rail Injection System Market is characterized by the presence of many global and regional players. The global market is witnessing an increase in competition, owing to the significant rise in investments in research & development. Additionally, the manufacturers are adopting acquisition as a strategy to gain a competitive edge over their competitors and enhance their presence in the global off-highway diesel common rail injection system market. Furthermore, the manufacturers are investing in collaborations and partnerships with domestic distributors and retailers to meet the demand for off-highway diesel common rail injection systems across the globe. Providing cost-effective and high-quality off-highway diesel common rail injection systems to fulfill the requirements of the end-use industries is expected to improve their sales and share in the market.


Market Segmentation



  • By Product Type– conventional solenoid injector and piezoelectric injector

  • By Vehicle Type– dump trucks, tractors, excavators, loaders, dozers, motor graders, and others

  • By Sales Channel – OEM and aftermarket



Industry Developments




December 2023: Through the introduction of the MAN D3872 engine series, MAN Engines is broadening the range of engines it offers for workboats. The newly built V12 engine is suitable for medium- and heavy-duty applications, and it has a displacement of 30 liters, which is a first for the firm.


A entirely new basic engine serves as the foundation for the D3872, which, according to the manufacturer, is benefiting from the discoveries made by the well-established MAN D2862 V12 engine series. The wall thicknesses of the crankcase have been increased, the bolting mechanism has been adjusted, and a new crankshaft with bigger bearing sizes has been installed. These are all significant upgrades.


In addition, the design of the diesel engine was based on the discoveries that were obtained during the development of the E3872 stationary gas engine. This engine is comprised of a significant number of components that are shared by the basic engine. According to MAN Engines, the biogas and natural gas versions of the E3872 have already successfully passed many field experiments and have commenced series production in November 2023. Additional field trials have been completed.


The new common rail injection technology, which has an injection pressure of 2,200 bar, makes it possible to achieve ideal raw emissions while simultaneously reducing fuel usage. In conjunction with the exhaust gas aftertreatment system, the modified engine control unit is capable of satisfying the most recent emission standards, such as EPA Tier 4, IMO Tier III, or IMO Tier II. In addition to being certified for use with HVO, the D3872 may also be paired with the hybrid system known as the "MAN Smart HYBRID Experience."


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