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    Operational Risk Management Consulting Services in Manufacturing Market

    ID: MRFR/BFSI/32019-HCR
    100 Pages
    Aarti Dhapte
    October 2025

    Operational Risk Management Consulting Services in Manufacturing Market Research Report By Service Type (Risk Assessment, Compliance Management, Incident Management, Business Continuity Planning, Risk Mitigation Strategies), By Industry Vertical (Automotive, Aerospace, Electronics, Pharmaceuticals, Food and Beverage), By Consulting Engagement Type (Project-Based Consulting, Retainer-Based Consulting, Advisory Services, Implementation Support), By Client Size (Small Enterprises, Medium Enterprises, Large Enterprises) and By Regional (North Am...

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    Operational Risk Management Consulting Services in Manufacturing Market Summary

    The Global Operational Risk Management Consulting Services in Manufacturing market is projected to grow from 6.75 USD Billion in 2024 to 9.52 USD Billion by 2035.

    Key Market Trends & Highlights

    Operational Risk Management Consulting Services in Manufacturing Key Trends and Highlights

    • The market is expected to witness a compound annual growth rate of 3.17 percent from 2025 to 2035.
    • By 2035, the market valuation is anticipated to reach 9.51 USD Billion, indicating robust growth.
    • in 2024, the market is valued at 6.75 USD Billion, reflecting the increasing focus on operational efficiency.
    • Growing adoption of advanced risk management technologies due to heightened regulatory compliance is a major market driver.

    Market Size & Forecast

    2024 Market Size 6.75 (USD Billion)
    2035 Market Size 9.52 (USD Billion)
    CAGR (2025-2035) 3.17%

    Major Players

    SAS Institute, PwC, Aon, Accenture, Bain and Company, Boston Consulting Group, Oliver Wyman, EY, McKinsey and Company, Capgemini, Protiviti, Navigant Consulting, Risk Advisory, Deloitte, KPMG

    Operational Risk Management Consulting Services in Manufacturing Market Trends

    The Operational Risk Management Consulting Services in Manufacturing Market is seeing significant growth due to several key market drivers, including the increasing need for efficiency and compliance in operations. Manufacturers are under constant pressure to streamline processes and reduce costs while adhering to regulatory standards. This necessity has led organizations to seek out consulting services that can help find risks and implement effective management strategies. Additionally, the integration of advanced technologies, such as artificial intelligence and data analytics, helps companies in anticipating and mitigating potential operational risks, further stimulating demand for these consulting services.

    There are considerable opportunities to be explored within this market as manufacturers look to enhance their operational resilience. As industries evolve, there is a growing emphasis on sustainability and environmental compliance, prompting firms to reevaluate their risk management frameworks. Consulting services that specialize in these areas can play a critical role in supporting manufacturers as they transition to more sustainable practices. There is also an expanding interest in digital transformation, with businesses looking to adapt their operations to modern challenges. By using consulting ability, manufacturers can better navigate the complexity of digital risks alongside traditional operational challenges.

    In recent times, organizations have begun to prioritize an initiative-taking approach to risk management. This shift has led to a focus on continuous improvement and innovation within operational risk frameworks. Companies are now increasingly adopting agile methodologies, allowing them to respond swiftly to new threats and opportunities. Collaboration among different parts of organizations is becoming more prevalent, as integrated risk management practices take hold. Moreover, the increasing interconnectedness of global supply chains has prompted a re-evaluation of risk factors that may change operations.

    As these trends continue to unfold, the importance of effective operational risk management consulting will remain vital for manufacturers aiming to thrive in a competitive landscape.

    Source: Primary Research, Secondary Research, MRFR Database and Analyst Review

    The increasing complexity of global supply chains necessitates a robust approach to operational risk management, as manufacturers strive to enhance resilience and adaptability in an ever-evolving market landscape.

    U.S. Department of Commerce

    Operational Risk Management Consulting Services in Manufacturing Market Drivers

    Market Growth Projections

    The Global Operational Risk Management Consulting Services in Manufacturing Industry is projected to experience substantial growth over the next decade. The market is expected to reach 6.75 USD Billion in 2024 and is anticipated to grow to 9.51 USD Billion by 2035. This growth represents a CAGR of 3.17% from 2025 to 2035, indicating a robust demand for consulting services in operational risk management. Factors driving this growth include increasing regulatory compliance, technological advancements, and the need for enhanced supply chain resilience. The market's trajectory suggests a promising future for consulting services in the manufacturing sector.

    Rising Cybersecurity Threats

    The rise of cybersecurity threats is a critical driver for the Global Operational Risk Management Consulting Services in Manufacturing Industry. As manufacturers become more reliant on digital technologies, they face increased risks of cyberattacks that can disrupt operations and compromise sensitive data. Consulting services are essential for assessing vulnerabilities, developing cybersecurity strategies, and ensuring compliance with data protection regulations. The growing awareness of cybersecurity risks is likely to propel the demand for operational risk management consulting services, as manufacturers seek to safeguard their operations and maintain trust with stakeholders.

    Global Supply Chain Vulnerabilities

    The Global Operational Risk Management Consulting Services in Manufacturing Industry is significantly influenced by vulnerabilities in global supply chains. Recent disruptions have highlighted the fragility of supply chains, prompting manufacturers to reassess their risk management strategies. Consulting services are essential for identifying weaknesses and developing robust contingency plans. As manufacturers seek to enhance resilience against supply chain disruptions, the market is expected to grow at a CAGR of 3.17% from 2025 to 2035. This growth underscores the importance of operational risk management in maintaining continuity and competitiveness.

    Technological Advancements in Manufacturing

    Technological advancements are reshaping the Global Operational Risk Management Consulting Services in Manufacturing Industry. The integration of Industry 4.0 technologies, such as IoT and AI, enhances operational efficiency and risk management capabilities. These technologies allow manufacturers to monitor processes in real-time, identify potential risks, and implement proactive measures. As a result, the demand for consulting services that facilitate the adoption of these technologies is likely to grow. The market is projected to reach 9.51 USD Billion by 2035, reflecting the increasing reliance on technology to manage operational risks effectively.

    Increasing Regulatory Compliance Requirements

    The Global Operational Risk Management Consulting Services in Manufacturing Industry is experiencing heightened demand due to increasing regulatory compliance requirements. Governments worldwide are implementing stricter regulations to ensure safety, environmental protection, and quality standards. For instance, manufacturers must adhere to regulations set by agencies such as the Environmental Protection Agency in the United States. This trend is expected to drive the market value to 6.75 USD Billion in 2024, as companies seek consulting services to navigate complex compliance landscapes and mitigate potential risks associated with non-compliance.

    Focus on Sustainability and Environmental Responsibility

    Sustainability and environmental responsibility are becoming central to the Global Operational Risk Management Consulting Services in Manufacturing Industry. Manufacturers are increasingly pressured to adopt sustainable practices, driven by consumer demand and regulatory requirements. Consulting services play a crucial role in helping organizations implement sustainable operations, reduce waste, and minimize environmental impact. This shift towards sustainability not only mitigates operational risks but also enhances brand reputation. As the industry evolves, the demand for consulting services that align with sustainability goals is likely to rise, further driving market growth.

    Market Segment Insights

    Operational Risk Management Consulting Services in Manufacturing Market Service Type Insights

    The Service Type segment of the Operational Risk Management Consulting Services in Manufacturing Market represents a diverse array of offerings that are crucial for effective risk management in manufacturing industries. In 2023, the total market is valued at 6.34 USD Billion, reflecting the growing recognition of the importance of operational risk management. Among the various services, Risk Assessment holds the majority share, with a valuation of 2.5 USD Billion, illustrating its significance as manufacturing firms aim to identify and evaluate potential risks that could impact their operations.

    Following closely is Compliance Management, valued at 1.5 USD Billion, which shows the emphasis on adhering to regulations and standards, a critical factor in maintaining operational integrity and avoiding legal repercussions. Incident Management, valued at 1.0 USD Billion, emphasizes the necessity for manufacturers to have robust processes in place to respond swiftly to operational disruptions, thereby minimizing impacts on productivity and safety. Business Continuity Planning, valued at 0.8 USD Billion, underscores the strategic approach manufacturers are taking to ensure ongoing operations during crises.

    Lastly, Risk Mitigation Strategies, with a valuation of 0.54 USD Billion, highlights the focus on proactive measures to reduce risks, although it represents a smaller segment compared to others. As the market anticipates growth, the emphasis on Risk Assessment and Compliance Management is particularly telling both are essential for manufacturers not only to protect assets but also to enhance resilience against regulatory changes and unforeseen events.

    Given the projected upward trend for the Operational Risk Management Consulting Services in Manufacturing Market revenue, the diversification of services will play a pivotal role in enabling manufacturing organizations to navigate complex risk environments effectively. The ongoing evolution of technology and the need for enhanced security measures present significant opportunities for all segments, particularly in integrating advanced analytics and automation into traditional risk management practices. Overall, these market dynamics reflect a comprehensive understanding of how each service type contributes to building a resilient manufacturing sector capable of sustaining operations amidst challenges.

    Source: Primary Research, Secondary Research, MRFR Database and Analyst Review

    Operational Risk Management Consulting Services in Manufacturing Market Industry Vertical Insights

    The Operational Risk Management Consulting Services in Manufacturing Market is expected to witness steady growth, with a market value of 6.34 USD Billion in 2023. The industry vertical segment includes crucial sectors like Automotive, Aerospace, Electronics, Pharmaceuticals, and Food and Beverage, each playing a significant role in overall market dynamics. The Automotive sector is known for its stringent regulations and complex supply chains, necessitating robust risk management services to ensure compliance and operational efficiency.

    Aerospace also demands high levels of safety and security, which drives the need for specialized consulting services to handle various operational risks.In the Electronics industry, rapid technological changes and competition make effective risk management essential. The Pharmaceuticals sector faces unique challenges, including regulatory compliance and product safety, which are critical for maintaining market trust and operational continuity. Lastly, the Food and Beverage sector's importance lies in meeting safety standards and consumer expectations, making operational risk management vital for maintaining brand integrity.

    Growing market trends in digital transformation and regulatory compliance are expected to provide ample opportunities across these sectors, driving the Operational Risk Management Consulting Services in Manufacturing Market revenue in the coming years.

    Operational Risk Management Consulting Services in Manufacturing Market Consulting Engagement Type Insights

    The Operational Risk Management Consulting Services in Manufacturing Market is projected to be valued at 6.34 USD Billion in 2023, reflecting a notable demand for various Consulting Engagement Types. Within this framework, the market segmentation comprises Project-Based Consulting, Retainer-Based Consulting, Advisory Services, and Implementation Support, each contributing uniquely to industry needs. Project-Based Consulting typically enjoys widespread utilization as organizations seek targeted solutions for specific operational risks, thus driving its importance. Retainer-based consulting has also gained traction as companies increasingly recognize the value of ongoing support to navigate complex risk landscapes effectively.

    Advisory Services play a crucial role by offering strategic insights and methodologies for risk mitigation, fostering better decision-making. Additionally, Implementation Support assists organizations in executing recommended strategies, ensuring that solutions are effectively integrated into their operations. Together, these Consulting Engagement Types are essential in delivering tailored services that align with manufacturing objectives while managing inherent operational risks, contributing to the overall market growth. The Operational Risk Management Consulting Services in Manufacturing Market data illustrates a clear shift toward these varied engagement types, showcasing their significance in an evolving risk management landscape.

    Operational Risk Management Consulting Services in Manufacturing Market Client Size Insights

    The Operational Risk Management Consulting Services in Manufacturing Market is distinguished by its Client Size segmentation, which encompasses Small Enterprises, Medium Enterprises, and Large Enterprises. In 2023, the market demonstrated a considerable valuation of 6.34 billion USD, showcasing the growing reliance on operational risk management solutions across varying company sizes. Small Enterprises contribute significantly to this market as they increasingly seek to enhance their risk management frameworks amidst evolving regulatory standards and market dynamics. Meanwhile, Medium Enterprises find themselves in a pivotal position, often leveraging consulting services to optimize processes and mitigate risks associated with operational complexities.

    Large Enterprises dominate the landscape, benefiting from comprehensive consultancy services that enable them to navigate the multifaceted operational risks inherent in large-scale manufacturing. The varying needs across these segments reflect the diverse strategies employed to optimize operational efficiencies, affirming their relevance in the overarching Operational Risk Management Consulting Services in Manufacturing Market industry. Understanding Client Size dynamics is crucial for stakeholders as they unveil opportunities for tailored solutions, which ultimately foster resilience and competitiveness within the sector.

    Operational Risk Management Consulting Services in Manufacturing Market Regional Insights

    The Operational Risk Management Consulting Services in Manufacturing Market has shown significant value across various regions in 2023, reaching a total valuation of 6.34 USD Billion with a steady growth trajectory. North America leads the market with a valuation of 2.5 USD Billion, marking its position as a dominant player due to its robust manufacturing sector and advanced risk management practices. Europe follows closely with a valuation of 1.8 USD Billion, aided by stringent regulatory requirements that drive demand for consulting services.

    The APAC region, valued at 1.5 USD Billion, is rapidly gaining traction as manufacturing activities expand, indicating a significant opportunity for consulting services to manage increasing operational risks. South America, with a valuation of 0.4 USD Billion, and the MEA region at 0.14 USD Billion, represent emerging markets where operational risk management is becoming a priority as industries develop. This regional segmentation highlights the varying maturity and growth potential of the market across different geographic locations, with North America and Europe holding majority shares while APAC presents significant growth opportunities.

    Source: Primary Research, Secondary Research, MRFR Database and Analyst Review

    Get more detailed insights about Operational Risk Management Consulting Services in Manufacturing Market Research Report - Forecast till 2034

    Regional Insights

    The Operational Risk Management Consulting Services in Manufacturing Market has shown significant value across various regions in 2023, reaching a total valuation of 6.34 USD Billion with a steady growth trajectory. North America leads the market with a valuation of 2.5 USD Billion, marking its position as a dominant player due to its robust manufacturing sector and advanced risk management practices. Europe follows closely with a valuation of 1.8 USD Billion, aided by stringent regulatory requirements that drive demand for consulting services.

    The APAC region, valued at 1.5 USD Billion, is rapidly gaining traction as manufacturing activities expand, indicating a significant opportunity for consulting services to manage increasing operational risks. South America, with a valuation of 0.4 USD Billion, and the MEA region at 0.14 USD Billion, represent emerging markets where operational risk management is becoming a priority as industries develop. This regional segmentation highlights the varying maturity and growth potential of the market across different geographic locations, with North America and Europe holding majority shares while APAC presents significant growth opportunities.

    Operational Risk Management Consulting Services in Manufacturing Market Regional Insights

    Source: Primary Research, Secondary Research, MRFR Database and Analyst Review

    Key Players and Competitive Insights

    The Operational Risk Management Consulting Services in Manufacturing Market is characterized by an evolving landscape shaped by the need for enhanced risk mitigation strategies. With manufacturing firms becoming increasingly vulnerable to disruptions arising from technological shifts, regulatory changes, and global supply chain vulnerabilities, the demand for specialized consulting services has surged. This market encompasses a variety of players offering analytical tools, strategic advisory, and consultancy that focuses on identifying, assessing, and mitigating operational risks.

    Competitors in this sector are leveraging advanced technologies, data analytics, and industry-specific expertise to enhance the resilience of manufacturing operations, thereby fostering a robust environment for innovation and growth.SAS Institute stands out in the Operational Risk Management Consulting Services in Manufacturing Market due to its strong emphasis on data analytics and software capabilities. The company utilizes its expertise in predictive analytics and data intelligence to help manufacturing clients identify and manage operational risks effectively. SAS Institute's offerings are characterized by innovative solutions that can model complex scenarios and provide actionable insights, which are vital in decision-making processes.

    This capability positions SAS Institute as a leader in fostering risk awareness among clients, enabling them to proactively address potential disruptions and regulatory challenges. Their established presence in this sector is further enhanced by a robust network of partnerships and a commitment to continuous improvement in operational processes, leading to a competitive advantage in the market. PwC is renowned for its comprehensive approach to operational risk management consulting in the manufacturing sector, offering a broad array of solutions that cater to the distinct needs of manufacturers.

    With a global footprint, PwC brings a wealth of industry knowledge and best practices to help clients navigate the complexities of operational risks. Their strengths lie in the ability to integrate technology with human insight, providing tailored solutions that encompass risk assessment, governance, compliance, and internal controls. PwC’s investment in research and development allows for the continual refinement of their methodologies, ensuring that clients benefit from state-of-the-art risk management strategies. This combination of deep sector expertise and innovative service delivery enhances PwC's profile, ensuring its competitive edge in the operational risk management consulting services landscape within the manufacturing market.

    Key Companies in the Operational Risk Management Consulting Services in Manufacturing Market market include

    Industry Developments

    Recent developments in the Operational Risk Management Consulting Services in Manufacturing Market highlight a surge in demand driven by increasing regulatory requirements and the need for comprehensive risk management strategies. Companies like PwC and Deloitte are focusing on enhancing their consulting services to better address emerging risks, particularly related to cybersecurity and supply chain disruptions. Notably, Accenture has been expanding its portfolio through strategic acquisitions to bolster its capabilities in risk management solutions. Furthermore, KPMG and EY are investing in technological advancements to integrate advanced analytics into their advisory services, creating more robust offerings for clients.

    In regard to mergers and acquisitions, SAS Institute's integration with other tech firms has garnered attention as it enhances operational risk analytics. The market is also witnessing growth in valuation, with firms like McKinsey and Company and Bain & Company recognizing increased revenues due to heightened client engagement in risk management discussions. This evolution in the market is indicative of the ongoing transformation in the operational risk landscape, as firms adapt to changing market dynamics while striving to optimize their risk frameworks.

    Future Outlook

    Operational Risk Management Consulting Services in Manufacturing Market Future Outlook

    The Global Operational Risk Management Consulting Services in Manufacturing market is projected to grow at a 3.17% CAGR from 2025 to 2035, driven by technological advancements and regulatory compliance demands.

    New opportunities lie in:

    • Implement AI-driven analytics for predictive risk assessment in manufacturing processes.
    • Develop tailored consulting packages for SMEs focusing on operational resilience.
    • Leverage digital transformation to enhance risk management frameworks and methodologies.

    By 2035, the market is expected to be robust, reflecting a strong emphasis on risk mitigation and operational efficiency.

    Market Segmentation

    Operational Risk Management Consulting Services in Manufacturing Market Regional Outlook

    • North America
    • Europe
    • South America
    • Asia Pacific
    • Middle East and Africa

    Operational Risk Management Consulting Services in Manufacturing Market Client Size Outlook

    • Small Enterprises
    • Medium Enterprises
    • Large Enterprises

    Operational Risk Management Consulting Services in Manufacturing Market Service Type Outlook

    • Risk Assessment
    • Compliance Management
    • Incident Management
    • Business Continuity Planning
    • Risk Mitigation Strategies

    Operational Risk Management Consulting Services in Manufacturing Market Industry Vertical Outlook

    • Automotive
    • Aerospace
    • Electronics
    • Pharmaceuticals
    • Food and Beverage

    Operational Risk Management Consulting Services in Manufacturing Market Consulting Engagement Type Outlook

    • Project-Based Consulting
    • Retainer-Based Consulting
    • Advisory Services
    • Implementation Support

    Report Scope

    Report Attribute/Metric Details
    Market Size 2024 USD 6.75 Billion
    Market Size 2025 USD 6.96 Billion
    Market Size 2035 9.52 (USD Billion)
    Compound Annual Growth Rate (CAGR) 3.17% (2025 - 2035)
    Base Year 2024
    Market Forecast Period 2025 - 2035
    Historical Data 2020-2023
    Market Forecast Units USD Billion
    Key Companies Profiled SAS Institute, PwC, Aon, Accenture, Bain and Company, Boston Consulting Group, Oliver Wyman, EY, McKinsey and Company, Capgemini, Protiviti, Navigant Consulting, Risk Advisory, Deloitte, KPMG
    Segments Covered Service Type, Industry Vertical, Consulting Engagement Type, Client Size, Regional
    Key Market Opportunities Digital transformation integration, Compliance with emerging regulations, Enhanced supply chain resilience, Sustainability-driven risk strategies, Cybersecurity risk management solutions
    Key Market Dynamics Regulatory compliance requirements, Increased cyber threats, Supply chain disruptions, Technological advancements, Globalization of operations
    Countries Covered North America, Europe, APAC, South America, MEA
     

    FAQs

    What is the estimated market valuation of the Operational Risk Management Consulting Services in Manufacturing Market in 2035?

    The estimated market valuation is expected to reach 9.22 USD billion by 2035.

    What is the expected CAGR for the Operational Risk Management Consulting Services in Manufacturing Market from 2025 to 2035?

    The expected CAGR of 3.17% during the forecast period from 2025 to 2035.

    Which region is projected to have the largest market share in 2032?

    North America is projected to have the largest market share, with an estimated value of 3.2 USD billion in 2032.

    What is the market size for Risk Assessment services in the Operational Risk Management Consulting Services in Manufacturing Market in 2032?

    The market size for Risk Assessment services is expected to be valued at 3.2 USD billion in 2032.

    Who are the key players in the Operational Risk Management Consulting Services in Manufacturing Market?

    Key players include SAS Institute, PwC, Aon, Accenture, Bain and Company, Boston Consulting Group, and others.

    What is the market size for Compliance Management services in 2024?

    The market size for Compliance Management services is valued at 1.5 USD billion in 2024.

    How much is the Incident Management service segment expected to grow by 2032?

    The Incident Management service segment is expected to be valued at 1.3 USD billion by 2032.

    What will the value of Risk Mitigation Strategies services be in 2032?

    The value of Risk Mitigation Strategies services is expected to reach 1.0 USD billion in 2032.

    Which region is expected to grow from 0.14 USD billion to 0.2 USD billion by 2032?

    The MEA region is expected to grow from 0.14 USD billion in 2023 to 0.2 USD billion by 2032.

    What is the expected market value for Business Continuity Planning services in the year 2032?

    The expected market value for Business Continuity Planning services is projected to be 1.0 USD billion in 2032.

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