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US Airless Packaging Market Research Report: By Material (Plastic, Glass, Others), By Packaging Type (Bottles & Jars, Bags & Pouches, Tubes), By Dispenser Type (Pumps, Dropper, Twist & Click) and By End-Use (Personal Care & Home Care, Pharmaceutical, Food & Beverages) - Forecast to 2035


ID: MRFR/PNT/11744-HCR | 111 Pages | Author: Snehal Singh| April 2025

US Airless Packaging Market Overview


The US Airless Packaging Market Size was estimated at 1.13 (USD Billion) in 2023. The US Airless Packaging Industry is expected to grow from 1.2(USD Billion) in 2024 to 2.5 (USD Billion) by 2035. The US Airless Packaging Market CAGR (growth rate) is expected to be around 6.9% during the forecast period (2025 - 2035).


Key US Airless Packaging Market Trends Highlighted


The US Airless Packaging Market is shaped significantly by increasing consumer demand for sustainable packaging solutions. Eco-friendliness drives many companies to adopt airless packaging, as it typically utilizes less material and supports the conservation of products, appealing to the environmentally conscious population in the U.S. The trend of personalization in product packaging is also gaining momentum, allowing brands to provide unique customer experiences. As U.S. consumers increasingly seek customized solutions, airless packaging offers innovative designs that align with this demand. Additionally, advancements in technology have transformed the production processes.Manufacturers are leveraging new materials and designs that improve the functionality of airless packaging, thus enhancing product preservation and user convenience. The rising influence of e-commerce in the U.S. is another important factor. As online shopping continues to grow, brands are focusing on packaging that can withstand shipping processes while maintaining product integrity, making airless packaging an attractive option. Opportunities in the market include catering to niche sectors such as pharmaceuticals and beauty products, where maintaining product quality and extending shelf life are crucial. Many U.S. companies are exploring airless packaging innovations for premium skincare products and medications, as these sectors are increasingly focused on providing high-quality experiences for consumers.In recent times, the push for brands to reflect their sustainability commitments through packaging choices has further solidified the airless packaging market's growth trajectory in the U.S. This aligns with national trends towards reducing plastic waste and promoting responsible consumption, thereby creating a conducive environment for innovative packaging solutions to thrive.


US Airless Packaging Market size



Source: Primary Research, Secondary Research, MRFR Database and Analyst Review


US Airless Packaging Market Drivers


Growing Demand for Product Safety and Preservation


The US Airless Packaging Market Industry is experiencing significant growth driven by the increasing demand for product safety and preservation. Airless packaging reduces the exposure of sensitive products to air and external contaminants, which helps in maintaining product integrity and extends shelf life. According to the United States Food and Drug Administration (FDA), nearly 70% of food spoilage is attributed to oxidation and microbial growth.This increasing awareness around food safety has led brands like Procter & Gamble and Unilever to adopt airless packaging solutions to enhance product protection. In the cosmetics sector, companies such as Estée Lauder have implemented airless technology to prevent contamination and preserve the efficacy of active ingredients. As consumers become increasingly quality-conscious about what they apply on their skin and consume, the demand for airless packaging solutions is set to grow, propelling the US Airless Packaging Market Industry forward.


Environmental Sustainability Initiatives


The rising awareness of environmental issues and a push toward sustainability is a key driver for the US Airless Packaging Market Industry. Many companies are now reducing their carbon footprints and utilizing recyclable materials in their packaging. According to the Environmental Protection Agency (EPA), packaging waste accounts for over 30% of the total waste generated in the United States. As consumers increasingly seek eco-friendly products, companies like Coca-Cola and Nestlé have made considerable investments in sustainable packaging solutions, including airless technologies that minimize waste and improve recycling rates.The commitment to sustainability is not only becoming a regulatory requirement but is also influencing consumer choices, thereby promoting the growth of the airless packaging market in the US.


Increased Investment in Research and Development


Investment in Research and Development (R&D) for innovative packaging solutions is a prominent driver of the US Airless Packaging Market Industry. Companies are focusing on developing advanced materials and technologies to enhance the functionality and consumer appeal of airless packages. For instance, according to the National Academies of Sciences, Engineering, and Medicine, an estimated 30% of corporations in the United States increased their R&D spending since 2022 as a response to changing consumer preferences.Organizations such as Amcor and Sealed Air are leading the charge with their cutting-edge airless packaging designs aimed at reducing waste and improving product performance. This focus on R&D not only helps in meeting specific consumer needs but also drives competitive advantages within the market.


US Airless Packaging Market Segment Insights


Airless Packaging Market Material Insights


 


The Material segment of the US Airless Packaging Market offers a diverse array of options critical for meeting consumer demand, sustainability goals, and functional requirements. This segmentation encompasses various materials, including Plastic, Glass, and Others, each serving distinct purposes in packaging applications. Plastic remains prevalent in the industry due to its lightweight nature, cost-effectiveness, and ability to be molded into various shapes, thus facilitating innovative designs. The growth of eco-friendly alternatives is prompting the adoption of recyclable plastics, aligning with consumer preferences for sustainable packaging solutions.Glass, on the other hand, is often favored for premium products, particularly in sectors like cosmetics and pharmaceuticals, where its ability to preserve product integrity and enhance aesthetics plays a significant role. Its robustness and recyclability make it a popular choice among environmentally conscious brands. The 'Others' category includes alternative materials that provide unique features, such as biodegradable options, which are gaining traction as businesses seek to differentiate themselves and cater to a growing demographic demanding eco-friendly practices.The employment of diverse materials in airless packaging not only enhances product preservation and usability but also reflects a strategic response to market trends prioritizing sustainability and aesthetic appeal. Overall, this Material segment is crucial for driving innovation and lining up with regulatory and consumer expectations, thereby significantly impacting the growth trajectory of the US Airless Packaging Market.


 


US Airless Packaging Market segment



Source: Primary Research, Secondary Research, MRFR Database and Analyst Review


Airless Packaging Market Packaging Type Insights


The US Airless Packaging Market is increasingly becoming a significant area of focus within the packaging industry, driven by a growing demand for products that ensure product integrity and extended shelf life. Packaging Type plays a crucial role in this market, with various forms such as Bottles and Jars, Bags and Pouches, and Tubes showcasing different advantages and applications. Bottles and Jars are particularly essential for cosmetic and pharmaceutical sectors, offering an airless dispensing mechanism that prevents contamination and oxidation.Bags and Pouches, known for their lightweight and space-efficient properties, are gaining traction in the food and beverage industry, providing a convenient and eco-friendly option for packaging liquids and solids. Tubes, often used for personal care and cosmetic products, not only ensure product protection but also appeal to consumers seeking convenience and precision in usage. Collectively, these packaging types contribute significantly to the overall structure of the US Airless Packaging Market, responding to evolving consumer preferences and regulatory standards emphasizing sustainability and product safety.Market data indicates that these packaging types are expected to dominate due to their ability to enhance user experience while minimizing waste. The growth drivers include an increasing emphasis on product preservation and the rise of eco-conscious consumers, while challenges encompass competition from traditional packaging types and the need for innovation. Overall, the segmentation within the US Airless Packaging Market reveals a dynamic landscape that is evolving with consumer trends and demands.


Airless Packaging Market Dispenser Type Insights


 


The US Airless Packaging Market within the Dispenser Type segment reflects a versatile and innovative assortment of dispensing solutions that cater to various consumer needs across multiple industries, particularly in cosmetic, personal care, and pharmaceutical sectors. Among these, Pumps have established themselves as a key player, granting users precision and control while minimizing product waste. Dropper dispensers, favored for their accuracy, are widely utilized in sectors such as skincare and essential oils, further enhancing their appeal in the premium product market.Additionally, Twist & Click dispensers offer convenience and protection against contamination, making them increasingly popular for both retailers and consumers, emphasizing the practical aspect of packaging. The demand for eco-friendly and user-friendly dispensing options plays a vital role in shaping market dynamics, driving innovations in design and functionality. Furthermore, the growing awareness around product preservation has fueled interest in airless technology, promoting its use among environmentally conscious consumers, ultimately strengthening the US Airless Packaging Market segmentation and contributing to its sustained growth trajectory.


Airless Packaging Market End-Use Insights


 


The US Airless Packaging Market is experiencing notable growth across various end-use sectors, which are crucial for driving innovation and sustainability in packaging solutions. The Personal Care and Home Care segment is particularly significant, as it enhances product preservation and reduces waste, responding to consumer demand for eco-friendly solutions. The Pharmaceutical sector also plays a key role due to the necessity of ensuring product integrity and efficacy, especially in biologics and injectables. With rising health awareness, this segment requires advanced packaging that provides both safety and convenience.The Food and Beverages sector is witnessing substantial changes as well, where airless packaging not only extends shelf life but also preserves flavor and nutritional quality. Together, these segments reflect the expanding scope of the US Airless Packaging Market, underscored by market trends favoring consumer safety, product innovation, and environmental responsibility. The shift towards minimal waste and enhanced user experiences continues to shape the landscape of airless packaging solutions in the US, catering to diverse consumer needs while acknowledging the growing emphasis on sustainability and efficiency.


US Airless Packaging Market Key Players and Competitive Insights:


The US Airless Packaging Market is characterized by a dynamic and competitive landscape, driven by an increasing demand for packaging solutions that preserve product integrity while enhancing user experience. Airless packaging systems are gaining traction across various sectors, including cosmetics, pharmaceuticals, and personal care, due to their innovative designs that minimize product waste and extend shelf life. This market is marked by significant innovations in materials and design technologies, which are essential in meeting consumer expectations for quality and convenience. As manufacturers strive to differentiate themselves, the landscape is constantly evolving, with both established players and emerging companies seeking to capitalize on shifting consumer preferences and market trends.Berry Global has established a robust presence in the US Airless Packaging Market, leveraging its extensive manufacturing capabilities and innovative product offerings. The company's strengths lie in its commitment to sustainability and product customization, which resonate well with environmentally conscious consumers. By focusing on the development of airless dispensers that enhance product efficacy and user convenience, Berry Global has positioned itself as a leader in this niche. The company's ability to provide tailored solutions while maintaining operational efficiency has enabled it to capture a significant market share, allowing it to effectively compete with other industry players. Furthermore, Berry Global's strategic investments in research and development have fostered continuous innovation, reinforcing its competitive edge in the airless packaging sector.Sealed Air is another significant player in the US Airless Packaging Market, known for its broad range of innovative packaging solutions that cater to the specific needs of various industries. The company's key products include advanced airless dispensing systems that are designed to improve product delivery and performance. Sealed Air has built a strong market presence through its focus on durability and functionality, which appeals to both manufacturers and end users. The company also emphasizes sustainability in its product development, working towards reducing environmental impact while maintaining product integrity. Sealed Air has pursued strategic mergers and acquisitions to expand its capabilities and offerings, further solidifying its standing in the market. By leveraging its technological expertise and industry insights, Sealed Air continues to strengthen its position in the US airless packaging arena, responding effectively to market demands and evolving consumer preferences.


Key Companies in the US Airless Packaging Market Include:



  • Berry Global

  • Sealed Air

  • Sonoco Products

  • Mondi Group

  • Albea

  • WestRock

  • Reynolds Consumer Products

  • Silgan Holdings

  • Greiner Packaging

  • DS Smith

  • ProAmpac

  • HCP Packaging

  • Amcor

  • Ball Corporation

  • AptarGroup


US Airless Packaging Market Industry Developments


The US Airless Packaging Market has witnessed several notable developments recently. In recent months, companies such as Albea and AptarGroup have focused on enhancing their sustainable packaging solutions, responding to a growing consumer demand for eco-friendly products. The contribution of airless packaging to extended shelf life and reduced product waste has further fueled market growth. In August 2023, Berry Global announced the expansion of its airless packaging line to cater to the increasing needs of the cosmetic and personal care sectors. Mergers and acquisitions have also shaped this landscape; in July 2023, Silgan Holdings acquired a specialized airless packaging manufacturer to enhance its capabilities in this segment. Meanwhile, Reynolds Consumer Products is exploring partnerships with cosmetic brands to integrate airless technologies into their product lines, highlighting a strategic shift towards innovative packaging solutions. The overall market valuation for the US Airless Packaging Market has been positively impacted due to these advancements, with companies like Mondi Group and Sonoco Products reporting growth in their product offerings. Additionally, the quest for sustainability is driving investments in airless technology, making it a competitive priority for many market players in the coming years.


US Airless Packaging Market Segmentation Insights


Airless Packaging Market Material Outlook



  • Plastic

  • Glass

  • Others


Airless Packaging Market Packaging Type Outlook



  • Bottles & Jars

  • Bags & Pouches

  • Tubes


Airless Packaging Market Dispenser Type Outlook



  • Pumps

  • Dropper

  • Twist & Click

  • Airless Packaging Market End-Use Outlook

  • Personal Care & Home Care

  • Pharmaceutical

  • Food & Beverages

Report Scope:
Report Attribute/Metric Source: Details
MARKET SIZE 2018 1.13(USD Billion)
MARKET SIZE 2024 1.2(USD Billion)
MARKET SIZE 2035 2.5(USD Billion)
COMPOUND ANNUAL GROWTH RATE (CAGR) 6.9% (2025 - 2035)
REPORT COVERAGE Revenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR 2024
MARKET FORECAST PERIOD 2025 - 2035
HISTORICAL DATA 2019 - 2024
MARKET FORECAST UNITS USD Billion
KEY COMPANIES PROFILED Berry Global, Sealed Air, Sonoco Products, Mondi Group, Albea, WestRock, Reynolds Consumer Products, Silgan Holdings, Greiner Packaging, DS Smith, ProAmpac, HCP Packaging, Amcor, Ball Corporation, AptarGroup
SEGMENTS COVERED Material, Packaging Type, Dispenser Type, End-Use
KEY MARKET OPPORTUNITIES Sustainable packaging demand growth, Rising e-commerce shipping needs, Expanding personal care industry, Innovative device technology advancements, Increased focus on product preservation
KEY MARKET DYNAMICS sustainability trends, convenience packaging demand, product preservation benefits, technological advancements, increasing cosmetic industry usage
COUNTRIES COVERED US


Frequently Asked Questions (FAQ) :

The US Airless Packaging Market is expected to be valued at 1.2 billion USD in 2024.

By 2035, the US Airless Packaging Market is expected to reach a valuation of 2.5 billion USD.

The market is anticipated to grow at a CAGR of 6.9% from 2025 to 2035.

The largest material segment in the US Airless Packaging Market in 2024 is plastic, valued at 0.6 billion USD.

The glass segment in the US Airless Packaging Market is projected to reach 0.9 billion USD by 2035.

Major players in the US Airless Packaging Market include Berry Global, Sealed Air, and Sonoco Products among others.

The 'Others' material segment is expected to be valued at 0.4 billion USD in the US Airless Packaging Market by 2035.

There are significant growth opportunities in the US Airless Packaging Market driven by demand for sustainable and efficient packaging solutions.

The US Airless Packaging Market is actively evolving its strategies to navigate global challenges by adapting production and distribution practices.

Key applications fueling growth include cosmetics, personal care products, and food and beverage packaging.

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