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US Biaxially Oriented Polypropylene Films Market

ID: MRFR/CnM/19078-HCR
111 Pages
Chitranshi Jaiswal
October 2025

US Biaxially Oriented Polypropylene Films Market Research Report By Material Type (Silica-based, Aluminum-based, Polymer-based (Ethyl Vinyl Alcohol (EVOH), Others), By Production Process (Tenter, Tubular), By Application (Wraps, Bags, Labels, Others) and By End User (Fast Moving Consumer Goods (FMCG), Medical & Pharmaceutical, Industrial) - Forecast to 2035.

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US Biaxially Oriented Polypropylene Films Market Summary

As per analysis, the US biaxially oriented polypropylene films market is projected to grow from USD 3.24 Billion in 2025 to USD 4.81 Billion by 2035, exhibiting a compound annual growth rate (CAGR) of 4.02% during the forecast period (2025 - 2035).

Key Market Trends & Highlights

The US biaxially oriented polypropylene films market is poised for growth driven by sustainability and technological advancements.

  • The packaging segment remains the largest contributor to the market, reflecting a strong demand for flexible packaging solutions.
  • Labeling is identified as the fastest-growing segment, driven by the increasing need for product identification and branding.
  • In the food and beverage sector, the demand for biaxially oriented polypropylene films continues to dominate, highlighting its essential role in preserving product quality.
  • Sustainability initiatives and technological advancements are key drivers propelling the market forward, as companies seek to meet regulatory compliance and consumer expectations.

Market Size & Forecast

2024 Market Size 3.12 (USD Billion)
2035 Market Size 4.81 (USD Billion)
CAGR (2025 - 2035) 4.02%

Major Players

BASF SE (DE), Mitsubishi Chemical Corporation (JP), Tredegar Corporation (US), SABIC (SA), Toray Industries, Inc. (JP), Jindal Poly Films Ltd. (IN), Sealed Air Corporation (US), DuPont de Nemours, Inc. (US), Amcor plc (AU)

US Biaxially Oriented Polypropylene Films Market Trends

The US biaxially oriented polypropylene films market is currently experiencing a notable transformation, driven by various factors including technological advancements and evolving consumer preferences. The demand for these films is largely influenced by their applications in packaging, labeling, and other industrial uses. As sustainability becomes a focal point for many industries, the market appears to be shifting towards more eco-friendly solutions, which may lead to increased interest in recyclable and biodegradable options. Furthermore, the growth of e-commerce and the need for efficient packaging solutions are likely to bolster the market's expansion in the coming years. In addition to sustainability, the US biaxially oriented polypropylene films market is witnessing innovations in production techniques that enhance the performance characteristics of these films. Manufacturers are investing in research and development to create films with improved barrier properties, clarity, and strength. This focus on innovation suggests a competitive landscape where companies strive to meet the diverse needs of end-users. As the market evolves, it is essential for stakeholders to remain informed about these trends to capitalize on emerging opportunities and address potential challenges effectively.

Sustainability Initiatives

The US biaxially oriented polypropylene films market is increasingly influenced by sustainability initiatives. Companies are exploring eco-friendly materials and production methods to reduce environmental impact. This trend reflects a broader commitment to sustainability across various sectors, as consumers demand greener packaging solutions.

Technological Advancements

Technological advancements play a crucial role in shaping the US biaxially oriented polypropylene films market. Innovations in production processes are leading to films with enhanced properties, such as improved barrier performance and clarity. These advancements enable manufacturers to meet the evolving demands of diverse applications.

E-commerce Growth

The growth of e-commerce is significantly impacting the US biaxially oriented polypropylene films market. As online shopping continues to rise, the need for efficient and protective packaging solutions becomes paramount. This trend is likely to drive demand for high-quality films that ensure product safety during transit.

Market Segment Insights

By Application: Packaging (Largest) vs. Labeling (Fastest-Growing)

In the US biaxially oriented polypropylene films market, the application segment reveals a clear division of market share among various categories. Packaging stands out as the largest segment, capturing a significant portion of demand due to its versatility and widespread use in the food and beverage industry. Labeling follows closely, gaining traction as more companies recognize the importance of aesthetics and branding in consumer purchasing decisions. As businesses strive to differentiate themselves in a competitive market, labeling solutions are becoming increasingly crucial.

Packaging: Dominant vs. Labeling: Emerging

The packaging application of biaxially oriented polypropylene films is dominant in the market, characterized by its extensive use in creating flexible, durable, and tamper-proof packaging solutions. This segment is preferred due to its ability to meet stringent hygiene standards while also prolonging product shelf life. Conversely, the labeling segment is emerging as a formidable player, driven by innovations such as eco-friendly materials and advanced printing techniques. This shift reflects a growing consumer preference for sustainable products, prompting manufacturers to invest in state-of-the-art labeling technologies that enhance brand visibility and consumer engagement.

By End Use: Food and Beverage (Largest) vs. Pharmaceuticals (Fastest-Growing)

In the US biaxially oriented polypropylene films market, the end use segment is primarily dominated by the Food and Beverage sector, which holds the largest share due to its extensive applications in packaging. Products such as snacks, ready-to-eat meals, and processed foods leverage BOPP films for their moisture barrier properties and clarity. Following this, the Pharmaceuticals segment shows significant growth, driven by an increasing demand for safe, hygienic, and effective packaging solutions that maintain drug integrity and enhance shelf life.

Food and Beverage: Dominant vs. Pharmaceuticals: Emerging

The Food and Beverage segment remains dominant due to its established use of BOPP films for packaging, which provides excellent moisture barrier properties, printability, and clarity—traits essential for consumer products. These films enhance product appeal while ensuring freshness, which is crucial in a competitive market. In contrast, the Pharmaceuticals segment is emerging rapidly as a significant player, spurred by rising healthcare needs and innovations in drug packaging technologies. This segment increasingly requires protective packaging to ensure the efficacy and safety of medicines, ultimately driving the adoption of BOPP films in compliance with stringent health regulations.

By Thickness: 20 to 30 Microns (Largest) vs. Below 10 Microns (Fastest-Growing)

In the US biaxially oriented polypropylene (BOPP) films market, the thickness segment shows significant variation in market share among the different thickness ranges. The 20 to 30 microns thickness is currently the largest segment, driven by its versatile applications in packaging and labeling. This thickness offers an ideal balance of strength and flexibility, making it a preferred choice among manufacturers. Meanwhile, the below 10 microns category is emerging as the fastest-growing segment, catering to the increasing demand for lightweight and sustainable packaging solutions.

20 to 30 Microns (Dominant) vs. Below 10 Microns (Emerging)

The 20 to 30 microns thickness is recognized for its dominance in the US BOPP films market, largely due to its robustness and adaptability in various applications such as food packaging, consumer goods, and industrial uses. These films provide excellent resistance to moisture and chemicals while retaining clarity and printability. Conversely, the below 10 microns thickness segment is rapidly gaining traction as manufacturers shift towards lighter and more eco-friendly options. This segment is characterized by its ability to reduce material usage and costs, appealing to environmentally conscious brands and consumers who prefer sustainable packaging alternatives.

By Type: Transparent (Largest) vs. Opaque (Fastest-Growing)

In the US biaxially oriented polypropylene films market, the type segment displays a varied distribution among its values. Transparent films hold the largest share, primarily due to their versatile applications in packaging and consumer goods. Opaque films, while currently smaller in market share, are rapidly gaining traction as industries seek appealing aesthetics and enhanced barrier properties in their packaging solutions.

Transparent (Dominant) vs. Opaque (Emerging)

Transparent BOPP films dominate the market due to their clarity and reliability in applications like food packaging and labels, providing an unobstructed view of the product, which is critical for consumer appeal. Opaque BOPP films, on the other hand, are emerging as a preferred choice for products that require light protection and branding on packages. This segment witnesses a surge in demand as brands and manufacturers leverage the benefits of opaque films to create visually striking packaging that can enhance brand recognition and shelf impact.

By Processing Technique: Blown Film Extrusion (Largest) vs. Cast Film Extrusion (Fastest-Growing)

In the US biaxially oriented polypropylene films market, the processing techniques are varied, with Blown Film Extrusion holding the largest share among them. This technique is renowned for producing films with superior thickness uniformity and mechanical properties, appealing to diverse applications including packaging and industrial uses. Cast Film Extrusion, while currently smaller in market share, is experiencing rapid growth due to its advantages in producing thin, lightweight films that are increasingly favored in consumer goods packaging and other applications.

Processing Techniques: Blown Film Extrusion (Dominant) vs. Laminating (Emerging)

Blown Film Extrusion stands out as the dominant processing technique in the US biaxially oriented polypropylene films market, attributed to its capability to create films with excellent strength and durability. This technique allows for efficient production processes, making it popular among manufacturers. On the other hand, Laminating is emerging as a valuable alternative due to its ability to enhance film properties such as barrier characteristics. As brands seek sustainable and performance-driven packaging solutions, Laminating is gaining traction, especially in applications needing enhanced functionality and consumer appeal.

Get more detailed insights about US Biaxially Oriented Polypropylene Films Market

Key Players and Competitive Insights

The competitive dynamics of the biaxially oriented polypropylene films market reveal a landscape characterized by innovation and strategic maneuvering among key players. The market is driven by increasing demand for lightweight, durable packaging solutions across various sectors, including food and beverage, pharmaceuticals, and consumer goods. Major companies such as BASF SE (Germany), Tredegar Corporation (US), and DuPont de Nemours, Inc. (US) are actively shaping the competitive environment through their focus on sustainability, technological advancements, and strategic partnerships. These companies appear to be leveraging their R&D capabilities to enhance product performance while also addressing environmental concerns, thereby positioning themselves favorably in a market that increasingly values eco-friendly solutions.

In terms of business tactics, companies are localizing manufacturing to reduce lead times and optimize supply chains, which is particularly crucial in a market that is moderately fragmented. This localization strategy not only enhances operational efficiency but also allows companies to respond swiftly to regional market demands. The competitive structure is influenced by the collective actions of these key players, who are increasingly collaborating to strengthen their market positions and expand their reach.

In November 2025, DuPont de Nemours, Inc. (US) announced a partnership with a leading packaging firm to develop a new line of biodegradable biaxially oriented polypropylene films. This strategic move underscores DuPont's commitment to sustainability and innovation, as it seeks to meet the growing consumer demand for environmentally friendly packaging solutions. The collaboration is expected to enhance DuPont's product portfolio and strengthen its competitive edge in the market.

Similarly, in October 2025, Tredegar Corporation (US) unveiled a new manufacturing facility dedicated to producing high-performance biaxially oriented polypropylene films. This facility is anticipated to increase production capacity and improve supply chain efficiency, allowing Tredegar to better serve its customers. The investment reflects Tredegar's strategic focus on expanding its operational capabilities to meet the rising demand for advanced packaging solutions.

In September 2025, BASF SE (Germany) launched a new series of biaxially oriented polypropylene films designed for food packaging applications. This product line emphasizes enhanced barrier properties and recyclability, aligning with current trends towards sustainability. BASF's innovation in this area not only addresses regulatory pressures but also positions the company as a leader in providing sustainable packaging solutions.

As of December 2025, the competitive landscape is increasingly defined by trends such as digitalization, sustainability, and the integration of AI technologies. Strategic alliances are becoming more prevalent, as companies recognize the need to collaborate in order to innovate and enhance their product offerings. Looking ahead, competitive differentiation is likely to evolve from traditional price-based competition to a focus on innovation, technological advancements, and supply chain reliability. This shift suggests that companies that prioritize these areas will be better positioned to thrive in an increasingly competitive market.

Key Companies in the US Biaxially Oriented Polypropylene Films Market market include

Industry Developments

The US Polypropylene Market has witnessed several key developments recently. Braskem and LyondellBasell Industries have announced plans to enhance their production capabilities to meet the rising demand for sustainable polypropylene products, with initiatives aimed at increasing the use of recycled materials.

In current affairs, the market is experiencing a significant push from industries focusing on reducing carbon footprints, with companies like SABIC and Eastman Chemical leading the way in innovative, eco-friendly solutions. In terms of mergers and acquisitions, Mitsubishi Chemical has been in discussions to acquire a stake in a joint venture with Formosa Plastics, which was acknowledged in November 2023.

This move is aimed at strengthening their presence in the US market. In the past two years, significant growth was noted, with a valuation increase of approximately 15% in the polypropylene sector attributed to elevated demand from the automotive and packaging industries. Companies such as LG Chem and Reliance Industries are also actively enhancing their supply chain resilience in response to the fluctuating raw material prices and geopolitical factors affecting supply chains.

Overall, the US Polypropylene Market is adapting rapidly to changing consumer preferences and sustainability goals.

Future Outlook

US Biaxially Oriented Polypropylene Films Market Future Outlook

The US biaxially oriented polypropylene films market is projected to grow at a 4.02% CAGR from 2024 to 2035, driven by increasing demand in packaging and sustainable materials.

New opportunities lie in:

  • Expansion into biodegradable film production for eco-conscious consumers.
  • Development of high-barrier films for food preservation and safety.
  • Investment in advanced manufacturing technologies to enhance production efficiency.

By 2035, the market is expected to solidify its position as a leader in sustainable packaging solutions.

Market Segmentation

US Biaxially Oriented Polypropylene Films Market Type Outlook

  • Transparent
  • Opaque
  • Metalized
  • Colored

US Biaxially Oriented Polypropylene Films Market End Use Outlook

  • Food and Beverage
  • Pharmaceuticals
  • Electronics
  • Textiles
  • Construction

US Biaxially Oriented Polypropylene Films Market Thickness Outlook

  • Below 10 Microns
  • 10 to 20 Microns
  • 20 to 30 Microns
  • Above 30 Microns

US Biaxially Oriented Polypropylene Films Market Application Outlook

  • Packaging
  • Labeling
  • Electrical Insulation
  • Automotive
  • Consumer Goods

US Biaxially Oriented Polypropylene Films Market Processing Technique Outlook

  • Blown Film Extrusion
  • Cast Film Extrusion
  • Thermoforming
  • Laminating

Report Scope

MARKET SIZE 20243.12(USD Billion)
MARKET SIZE 20253.24(USD Billion)
MARKET SIZE 20354.81(USD Billion)
COMPOUND ANNUAL GROWTH RATE (CAGR)4.02% (2024 - 2035)
REPORT COVERAGERevenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR2024
Market Forecast Period2025 - 2035
Historical Data2019 - 2024
Market Forecast UnitsUSD Billion
Key Companies ProfiledBASF SE (DE), Mitsubishi Chemical Corporation (JP), Tredegar Corporation (US), SABIC (SA), Toray Industries, Inc. (JP), Jindal Poly Films Ltd. (IN), Sealed Air Corporation (US), DuPont de Nemours, Inc. (US), Amcor plc (AU)
Segments CoveredApplication, End Use, Thickness, Type, Processing Technique
Key Market OpportunitiesGrowing demand for sustainable packaging solutions drives innovation in the US biaxially oriented polypropylene films market.
Key Market DynamicsRising demand for sustainable packaging drives innovation in the US biaxially oriented polypropylene films market.
Countries CoveredUS

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FAQs

What is the expected market size of the US Biaxially Oriented Polypropylene Films Market in 2024?

The US Biaxially Oriented Polypropylene Films Market is expected to be valued at 2.8 USD Billion in 2024.

What is the anticipated market size of the US Biaxially Oriented Polypropylene Films Market by 2035?

By 2035, the market is projected to reach a value of 4.5 USD Billion.

What is the expected compound annual growth rate (CAGR) for the US Biaxially Oriented Polypropylene Films Market from 2025 to 2035?

The market is expected to grow at a CAGR of 4.408% during the period from 2025 to 2035.

Which material type is expected to hold the largest market value in the US Biaxially Oriented Polypropylene Films Market in 2024?

The Silica-based material type is projected to be valued at 0.8 USD Billion in 2024.

What is the expected market value for Aluminum-based products in the US Biaxially Oriented Polypropylene Films Market by 2035?

The Aluminum-based segment is anticipated to reach a market value of 0.9 USD Billion by 2035.

Which key players are prominent in the US Biaxially Oriented Polypropylene Films Market?

Major players include TotalEnergies, Berry Global, and Polymer Group among others.

What is the projected market value for the Polymer-based material type in 2024?

The Polymer-based (Ethyl Vinyl Alcohol) segment is expected to be valued at 0.9 USD Billion in 2024.

What are the expected growth drivers for the US Biaxially Oriented Polypropylene Films Market?

Growth drivers include increased demand in packaging applications and rising environmental consciousness.

What market challenges may impact the US Biaxially Oriented Polypropylene Films Market from 2025 to 2035?

Challenges may include competition from alternative materials and fluctuations in raw material prices.

What is the anticipated market value for Other material types in the market by 2035?

The Others segment is expected to grow to a market value of 1.0 USD Billion by 2035.

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