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US Polypropylene Packaging Films Market Research Report: By Type (Biaxially Oriented Polypropylene (BOPP), Cast Polypropylene (CPP)), By Application (Bags & pouches, Taps & labels, Others) and By End-Use (Food, Beverage, Healthcare, Industrial, Others) - Forecast to 2035


ID: MRFR/PNT/18968-HCR | 111 Pages | Author: Snehal Singh| April 2025

US Polypropylene Packaging Films Market Overview

The US Polypropylene Packaging Films Market Size was estimated at 6.19 (USD Billion) in 2023. The US Polypropylene Packaging Films Industry is expected to grow from 6.95(USD Billion) in 2024 to 12.5 (USD Billion) by 2035. The US Polypropylene Packaging Films Market CAGR (growth rate) is expected to be around 5.481% during the forecast period (2025 - 2035).


Key US Polypropylene Packaging Films Market Trends Highlighted


The US Polypropylene Packaging Films Market is seeing significant growth driven by various key market drivers. One notable factor is the rising demand for eco-friendly packaging solutions as businesses seek to reduce their environmental footprint. This aligns with increased consumer preferences for sustainable products, making it an important driver for manufacturers. Additionally, the food and beverage sector, which heavily relies on packaging films for products like snacks and ready-to-eat meals, continues to expand in the US. As e-commerce grows, so does the need for high-quality, durable packaging to ensure product safety during shipping. Opportunities exist for innovation in the market, particularly in developing biodegradable and recyclable polypropylene films.Many US manufacturers are investing in research and development to create packaging that meets sustainability goals while maintaining performance. This focus on sustainability opens avenues for partnerships between companies and retailers who prioritize environmental responsibility. Recent trends highlight a shift towards lightweight and multi-layered films, which provide better protection and shelf life for products. The US packaging industry is increasingly adopting advanced technologies, such as smart packaging that can communicate data regarding freshness. With the evolving consumer market and increasing regulations on packaging waste, the demand for advanced polypropylene films is set to rise. Overall, the US Polypropylene Packaging Films Market is witnessing a transformative phase with sustainability, innovation, and consumer preferences shaping its trajectory, making it a vibrant area for growth and opportunities.


US Polypropylene Packaging Films Market size

Source: Primary Research, Secondary Research, MRFR Database and Analyst Review


US Polypropylene Packaging Films Market Drivers


Growing Demand for Sustainable Packaging Solutions


The increasing consumer preference for sustainable packaging solutions is a significant driver for the US Polypropylene Packaging Films Market Industry. According to the U.S. Environmental Protection Agency (EPA), plastic recycling rates have improved, with approximately 9% of plastic waste being recycled in 2020, highlighting a growing trend toward environmentally friendly materials. Companies like Dow Chemical and Berry Global are actively investing in research focused on biodegradable alternatives and recycling technologies, which demonstrates a shift in the industry towards sustainability.As consumers demand more environmentally responsible products, the US Polypropylene Packaging Films Market is expected to thrive, with brands adopting polyolefin films that offer enhanced recyclability. This sustainability trend is projected to cause a notable increase in market demand as consumers lean toward brands that prioritize eco-friendly practices.


Rise in Food and Beverage Sector


The food and beverage sector is a major contributor to the growth of the US Polypropylene Packaging Films Market Industry, with the sector witnessing a continuous expansion. The U.S. Department of Agriculture (USDA) reported that the food service industry is projected to reach $899 billion by 2026, indicating a booming market for packaging solutions. Packaging films made from polypropylene are favored for their barrier properties, extending product shelf-life and maintaining food freshness, essential attributes as the demand for convenience foods increases.Companies such as Amcor and Sealed Air Corporation are at the forefront, innovating packaging solutions tailored to this growing demand, thereby driving the market for polypropylene films further.


Advancements in Packaging Technology


The rapid advancements in packaging technology are significantly propelling the US Polypropylene Packaging Films Market Industry. Innovations such as improved barrier films, which enhance the shelf life of products, are continuously emerging. According to the American Packaging Association, the packaging industry in the US is anticipated to grow at a CAGR of 4.2% from 2022 to 2027, driven by technological advancements. This includes the development of multilayer films and smart packaging techniques that provide better protection and functionality.Major players like Constantia Flexibles and Mondi Group are investing in Research and Development initiatives to develop cutting-edge packaging technologies, which in turn will bolster the market growth for polypropylene films.


Increased Regulations on Food Safety and Packaging Standards


The stringent regulations concerning food safety and packaging standards are influencing the growth of the US Polypropylene Packaging Films Market Industry. The Food and Drug Administration (FDA) has implemented strict guidelines to ensure the safety and quality of food packaging, propelling manufacturers to seek compliant materials. These regulations push companies to utilize high-quality polypropylene films that meet rigorous quality standards, resulting in a rise in demand for such materials.Industry leaders like DuPont and 3M are adapting to these regulations by developing new formulations for packaging films, ensuring compliance while enhancing performance, thus positively impacting the polypropylene films market.


US Polypropylene Packaging Films Market Segment Insights

Polypropylene Packaging Films Market Type Insights


The US Polypropylene Packaging Films Market is characterized by its diverse Type segment, which primarily includes Biaxially Oriented Polypropylene (BOPP) and Cast Polypropylene (CPP). BOPP film is widely recognized for its excellent clarity, moisture barrier properties, and durability, making it a preferred choice for packaging applications in the food, pharmaceutical, and consumer goods sectors. Its ability to maintain the freshness and quality of products while providing eye-catching graphics contributes significantly to its popularity in the market.Meanwhile, Cast Polypropylene (CPP) film is valued for its thermal stability, flexibility, and resistance to stress, making it ideal for applications that require high-performance packaging solutions. Additionally, CPP films are known for their sealing capabilities, which enhance the overall efficiency of packaging processes. Both BOPP and CPP play crucial roles in meeting the increasing demand for lightweight and sustainable packaging solutions, in line with growing consumer awareness and regulatory pressures towards environmentally friendly products.The US market for these films is driven by a rising trend in e-commerce and a shift towards convenient packaging that also addresses product safety. This Type segment remains significant in the overall landscape, with opportunities for growth fueled by advancements in film technology and innovations aimed at reducing plastic waste. As the industry responds to consumer demands for enhanced functionality and sustainability, the importance of BOPP and CPP films in the US Polypropylene Packaging Films Market continues to evolve, reflecting broader trends in packaging efficiency and environmental responsibility.


US Polypropylene Packaging Films Market segment

Source: Primary Research, Secondary Research, MRFR Database and Analyst Review


Polypropylene Packaging Films Market Application Insights


The US Polypropylene Packaging Films Market showcases significant potential in the Application segment, which is essential for various packaging solutions. This segment includes applications such as Bags and pouches, which play a crucial role in the food, retail, and healthcare industries due to their lightweight and moisture-resistant properties. Taps and labels are also essential components, enabling effective branding and product information while ensuring compliance with regulations and enhancing consumer engagement. These applications are further strengthened by growing trends such as sustainability and convenience, driving innovation in material usage and design.While Other applications may encompass niche uses and specialized packaging needs, they contribute importantly to the overall versatility and adaptability of polypropylene films in the market. As consumer preferences shift towards more sustainable and efficient packaging solutions, the Application segment of the US Polypropylene Packaging Films Market is well-positioned to evolve and cater to the dynamic demands of various industries. Market Statistics indicate an ongoing interest in these applications, highlighting a robust growth trajectory fueled by technological advancements and shifts in consumer behavior.


Polypropylene Packaging Films Market End-Use Insights


The US Polypropylene Packaging Films Market is experiencing substantial growth, particularly in the End-Use segment, which plays a critical role in diverse industries. The Food sector prominently utilizes polypropylene packaging films due to their ability to provide moisture resistance and extend product shelf life, catering to the increasing demand for convenience and processed foods among consumers. The Beverage industry similarly benefits from these films, as they offer lightweight and durable packaging solutions that enhance product visibility and reduce transportation costs.Furthermore, the Healthcare sector relies on polypropylene films for packaging medical supplies, pharmaceuticals, and devices, capitalizing on their sterile properties and ability to safeguard product integrity. In the Industrial sector, these films are essential for protective packaging, securing various goods during transportation and storage, thereby ensuring operational efficiency. Other applications, including consumer goods, are also significant as they leverage the versatility of polypropylene films to meet specific packaging requirements.Overall, the diverse applications across these sectors reflect the robust nature of the US Polypropylene Packaging Films Market, driven by evolving consumer preferences and industry needs.


US Polypropylene Packaging Films Market Key Players and Competitive Insights


The US Polypropylene Packaging Films Market is marked by a dynamic competitive landscape characterized by a mix of established players and emerging companies. This market has seen substantial growth driven by increasing demand for flexible packaging solutions that offer superior barrier properties, durability, and lightweight characteristics. The rise of e-commerce, along with an emphasis on sustainability and consumer convenience, have also propelled innovations in packaging films, prompting companies to adopt advanced technologies and sustainable practices. Competitive insights reveal that players within this sector are focusing on product differentiation, strategic partnerships, and expanding their distribution networks to enhance their market presence in the US. Companies are also investing heavily in research and development to meet the evolving needs of consumers and regulatory standards surrounding packaging materials, thereby reinforcing their competitive positions.Novolex stands out in the US Polypropylene Packaging Films Market with a robust portfolio that emphasizes sustainability and innovation. The company has a strong reputation for delivering high-quality packaging solutions tailored to various industries, including food, pharmaceutical, and industrial sectors. Novolex's strengths lie in its extensive manufacturing capabilities, which allow it to produce a wide-ranging variety of films that meet specific customer requirements. With a commitment to advancing sustainable packaging alternatives, Novolex has been successful in creating products that reflect environmentally responsible practices. Their strategic investments in technology and infrastructure have bolstered their presence in the market, making them a formidable competitor with a strong customer base and a well-recognized brand in the US.Mondi, recognized for its commitment to innovation and sustainability, plays a crucial role in the US Polypropylene Packaging Films Market. The company offers a diverse range of products, including films that are specifically designed for enhancing shelf life, maintaining product freshness, and providing superior mechanical strength. Mondi's strengths are rooted in its extensive research and development capabilities, allowing for continuous product innovation and customization to meet the unique demands of various sectors. Its market presence is further amplified through strategic mergers and acquisitions that have expanded its footprint and strengthened its operational capabilities. The company emphasizes a circular economy approach by integrating recycled materials into its packaging solutions, appealing to a growing segment of eco-conscious consumers. Additionally, Mondi's investments in advanced manufacturing technologies have positioned it to meet the competitive demands of the US market effectively.


Key Companies in the US Polypropylene Packaging Films Market Include



  • Novolex

  • Mondi

  • Sealed Air

  • Berry Global

  • Toray Plastics

  • Cascades

  • Printpack

  • Inteplast Group

  • Sappi

  • AEP Industries

  • Snyder Industries

  • DuPont

  • Tredegar

  • Amcor

  • Clysar


US Polypropylene Packaging Films Market Industry Developments


The US Polypropylene Packaging Films Market has seen notable developments recently, particularly with respect to the market dynamics influenced by sustainability trends and technological advancements. Companies like Novolex and Berry Global are actively integrating more sustainable practices into their operations, responding to the increasing demand for eco-friendly packaging solutions. Additionally, in September 2023, Sealed Air announced a partnership with a leading sustainability firm to enhance its product offerings, further shifting towards recyclable materials. Recent months have also witnessed substantial growth in the market valuation of Toray Plastics and Amcor, attributed to their innovative product ranges and robust supply chain management. Furthermore, a significant acquisition was made in August 2023 when Mondi acquired a smaller firm specializing in specialty films, aiming to expand its capabilities and market share within the US. Cascades and Printpack are also investing in Research and Development for advanced films that provide better performance while reducing environmental impact. The push for lightweight and efficient packaging continues to drive market growth, with an anticipated market valuation increase projected for 2024. The competitive landscape remains dynamic, as established players adapt to consumer demands and regulatory changes.


US Polypropylene Packaging Films Market Segmentation Insights


Polypropylene Packaging Films Market Type Outlook



  • Biaxially Oriented Polypropylene (BOPP)

  • Cast Polypropylene (CPP)


Polypropylene Packaging Films Market Application Outlook



  • Bags & pouches

  • Taps & labels

  • Others


Polypropylene Packaging Films Market End-Use Outlook



  • Food

  • Beverage

  • Healthcare

  • Industrial

  • Others

Report Attribute/Metric Source: Details
MARKET SIZE 2018 6.19(USD Billion)
MARKET SIZE 2024 6.95(USD Billion)
MARKET SIZE 2035 12.5(USD Billion)
COMPOUND ANNUAL GROWTH RATE (CAGR) 5.481% (2025 - 2035)
REPORT COVERAGE Revenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR 2024
MARKET FORECAST PERIOD 2025 - 2035
HISTORICAL DATA 2019 - 2024
MARKET FORECAST UNITS USD Billion
KEY COMPANIES PROFILED Novolex, Mondi, Sealed Air, Berry Global, Toray Plastics, Cascades, Printpack, Inteplast Group, Sappi, AEP Industries, Snyder Industries, DuPont, Tredegar, Amcor, Clysar
SEGMENTS COVERED Type, Application, End-Use
KEY MARKET OPPORTUNITIES Sustainable packaging solutions demand, Growth in e-commerce packaging, Biodegradable film innovations, Increased food safety regulations, Rising consumer preference for recyclable materials
KEY MARKET DYNAMICS growing demand for sustainable packaging, increasing food and beverage applications, rising e-commerce and retail sectors, advancements in film technologies, competitive pricing pressures
COUNTRIES COVERED US


Frequently Asked Questions (FAQ) :

The expected market size of the US Polypropylene Packaging Films Market in 2024 is valued at 6.95 billion USD.

By 2035, the US Polypropylene Packaging Films Market is projected to reach 12.5 billion USD.

The expected CAGR for the US Polypropylene Packaging Films Market from 2025 to 2035 is 5.481%.

In 2024, Biaxially Oriented Polypropylene (BOPP) is expected to hold a larger market share valued at 3.47 billion USD.

The market value for Cast Polypropylene (CPP) in 2024 is expected to be 3.48 billion USD.

Major players in the market include Novolex, Mondi, Sealed Air, and Berry Global.

By 2035, Biaxially Oriented Polypropylene (BOPP) is expected to reach a market value of 6.17 billion USD.

The anticipated market value for Cast Polypropylene (CPP) by 2035 is 6.33 billion USD.

Key growth drivers include increasing demand in various applications such as food packaging and consumer goods.

The current global scenario may impact supply chains and material availability, thereby affecting market dynamics.

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