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    US Blister Packaging Market

    ID: MRFR/PNT/18649-HCR
    111 Pages
    Snehal Singh
    October 2025

    US Blister Packaging Market Research Report By Component (Thermoforming, Cold Forming), By Type (Paper & Paperboard, Plastics Films, Aluminum) and By End Use Sector (Healthcare, Consumer Goods, Industrial Goods, Food) - Forecast to 2035

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    US Blister Packaging Market Infographic
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    US Blister Packaging Market Summary

    The US Blister Packaging market is projected to grow from 5 USD Billion in 2024 to 9 USD Billion by 2035, reflecting a robust growth trajectory.

    Key Market Trends & Highlights

    US Blister Packaging Key Trends and Highlights

    • The market is expected to expand at a compound annual growth rate (CAGR) of 5.49% from 2025 to 2035.
    • By 2035, the market valuation is anticipated to reach 9 USD Billion, indicating strong demand for blister packaging solutions.
    • In 2024, the market is valued at 5 USD Billion, showcasing a solid foundation for future growth.
    • Growing adoption of sustainable packaging solutions due to increasing environmental concerns is a major market driver.

    Market Size & Forecast

    2024 Market Size 5 (USD Billion)
    2035 Market Size 9 (USD Billion)
    CAGR (2025-2035) 5.49%

    Major Players

    Berry Global, Graham Packaging, AptarGroup, Sonoco, Swiftpac, Sealed Air, Mondi, Westrock, GSK, Promar Packaging, Carded Graphics, Smurfit Kappa, Duncan Packaging, Amcor

    US Blister Packaging Market Trends

    The US Blister Packaging Market is experiencing significant trends driven by a combination of factors including increased demand from various sectors. The surge in consumer goods, particularly in the pharmaceutical and healthcare industries, has led to a growing need for effective packaging solutions that ensure product protection and extend shelf life. Additionally, the rise of e-commerce has emphasized the necessity for packaging that is not only secure but also appealing to consumers, prompting manufacturers to innovate in design and functionality.

    The integration of smart packaging solutions, including QR codes and tamper-evident seals, appeals to safety and information transparency concerns among consumers. These developments not only enhance the usability of blister packs but also support manufacturers in streamlining their operations and reducing costs.As the US market balances traditional practices with innovative solutions, there is a clear shift towards a more integrated and consumer-focused approach, ultimately driving the growth of the blister packaging sector.

    Market Segment Insights

    Blister Packaging Market Component Insights

    The Component segment of the US Blister Packaging Market represents a critical piece of the overall packaging landscape, which has been increasingly recognized for its ability to enhance product protection and consumer convenience. This segment is notably delineated into various manufacturing processes, with Thermoforming and Cold Forming as the most significant techniques driving market dynamics.

    Thermoforming is gaining traction as it allows for versatile design capabilities and is particularly effective in producing tailored packaging solutions, which is crucial for pharmaceuticals, food products, and electronics.The ability to create precise designs with varying thicknesses appeals to manufacturers aiming for both functionality and aesthetic appeal. Meanwhile, Cold Forming has been particularly critical in sectors where product safety and longevity are paramount, such as in the pharmaceutical industry. This method produces strong, hermetically sealed products that are resistant to moisture and contamination, making it a favorite among pharmaceutical companies that demand stringent packaging solutions to ensure product integrity.

    Furthermore, as consumer preferences gravitate towards sustainable packaging solutions, the Component segment also faces the challenge of adapting to eco-friendly materials while maintaining performance standards.The US Blister Packaging Market continues to evolve with innovations in materials and designs, as companies explore the integration of biodegradable or recyclable materials into their offerings, focusing on reducing environmental impact while catering to an eco-conscious consumer base.

    These trends underscore the importance of the Component segment as an enabler of growth and adaptation within the broader packaging industry, as companies strive to meet regulatory requirements and consumer demands, thereby positioning themselves competitively in a rapidly changing market landscape.In the context of these evolving trends, the Component segment not only serves vital roles in enhancing product visibility and appeal but also plays a significant role in ensuring product safety and adherence to regulations, making it indispensable to the overarching objectives of the US Blister Packaging Market.

    This emphasis on safety, functionality, and sustainability encapsulates the ongoing developments and growth drivers influencing the Component segment and its associated processes. As such, the ability of manufacturers to innovate and adapt to these trends will be key factors in shaping the future landscape of the US Blister Packaging Market in the years to come.

    Blister Packaging Market Type Insights

    The US Blister Packaging Market, classified by Type, exhibits considerable diversity with its categories of Paper and Paperboard, Plastics Films, and Aluminum. Each of these segments plays a crucial role in addressing the needs across various industries including pharmaceuticals and consumer goods. Paper and Paperboard, known for their sustainability features, are gaining traction in environmentally conscious markets, fostering a shift toward eco-friendly packaging solutions.

    Plastics Films dominate the landscape due to their flexibility and durability, making them a preferred choice for a wide variety of applications, particularly in the healthcare sector where moisture protection is critical.Aluminum, notable for its barrier properties, is significant in providing product protection and extending shelf-life, especially for perishable goods. The continuous advancements in technologies related to these materials enable innovative packaging solutions, which not only enhance product presentation but also improve functionality. The interplay of these segments reflects a dynamic evolution in the US Blister Packaging Market, driven by consumer preferences and industry requirements.

    Blister Packaging Market End Use Sector Insights

    The US Blister Packaging Market is characterized by a diverse End Use Sector that encompasses several key areas including Healthcare, Consumer Goods, Industrial Goods, and Food. The Healthcare segment is particularly significant, driven by the rising demand for pharmaceutical products and medical devices, which rely heavily on blister packaging for their protective properties and ease of use. Consumer Goods also represent a major part of this market, where product visibility and convenience play crucial roles in consumer purchasing decisions.

    This sector's growth is fueled by the increasing trends in e-commerce and the shift towards direct-to-consumer sales models.Meanwhile, the Industrial Goods segment benefits from blister packaging's robust nature, which provides adequate protection for tools and equipment during transport. The Food sector is witnessing an uptick as well, as manufacturers strive for innovative packaging solutions that enhance product shelf life and appeal. Overall, these trends indicate a growing momentum within the US Blister Packaging Market, with each sector presenting unique challenges and opportunities that contribute to the market's evolution and revenue generation.

    Get more detailed insights about US Blister Packaging Market Research Report - Forecast till 2035

    Key Players and Competitive Insights

    The US Blister Packaging Market has experienced significant growth owing to the rising demand for efficient packaging solutions across various industries including pharmaceuticals, consumer goods, and electronics. This market is characterized by intense competition, driven by multiple players focusing on innovation, sustainability, and cost-effectiveness to enhance their market share. Companies in the sector are constantly exploring new materials, technologies, and manufacturing processes to meet consumer preferences and regulatory standards.

    As blister packaging proves to be an effective method for protecting products, maintaining freshness, and providing ease of use, the competition among leading companies is sharpening, thereby influencing pricing strategies and market dynamics.Berry Global stands out in the US Blister Packaging Market with a robust operational framework that emphasizes innovation and sustainability. The company is renowned for its strong emphasis on research and development, allowing it to introduce diverse product offerings tailored to specific market needs. Berry Global enjoys a substantial market presence backed by a strong distribution network that enhances product accessibility.

    One of the key strengths of Berry Global lies in its commitment to environmentally friendly packaging solutions, aligning with increasing consumer preferences for sustainable options. This dedication to innovation, customer satisfaction, and operational efficiency positions Berry Global as a formidable player in the competitive blister packaging landscape.Graham Packaging has also established a noteworthy foothold in the US Blister Packaging Market, focusing on advanced packaging solutions primarily for the food, beverage, pharmaceutical, and personal care sectors. The company is recognized for its innovative approach, offering a wide range of key products including blister packs, which cater to diverse customer requirements.

    Graham Packaging's strengths include its commitment to quality, agile manufacturing capabilities, and a strong emphasis on sustainability. Additionally, the company has engaged in strategic mergers and acquisitions to enhance its product portfolio and expand its market reach. By leveraging its technological prowess and extensive industry experience, Graham Packaging continues to strengthen its position and competitiveness in the US market.

    Key Companies in the US Blister Packaging Market market include

    Industry Developments

    The US Blister Packaging Market has experienced significant developments recently, particularly in responses to increasing demand for sustainable packaging solutions. Companies like Sealed Air and Amcor are focusing on enhancing their eco-friendly product lines amid rising environmental awareness among consumers. In September 2023, Berry Global unveiled a new line of recyclable blister packaging aimed at reducing plastic waste, which aligns with regulatory shifts promoting sustainability. Furthermore, Graham Packaging expanded its operations with a new facility in Ohio, a move expected to strengthen local production capacities and fulfill increasing market requirements.

    Notably, in August 2023, AptarGroup completed its acquisition of a smaller packaging company to enhance its offerings in the pharmaceutical sector, a notable consolidation in the market. The blister packaging landscape is further evolving due to the surge in e-commerce, prompting companies like Mondi and Westrock to innovate their packaging solutions for better compatibility with shipping requirements. Overall, growth in market valuation from these strategic advancements indicates a robust trend towards innovation and sustainability in the blister packaging sector across the US.

    Market Segmentation

    Outlook

    • Healthcare
    • Consumer Goods
    • Industrial Goods
    • Food

    Blister Packaging Market Type Outlook

    • Paper & Paperboard
    • Plastics Films
    • Aluminum

    Blister Packaging Market Component Outlook

    • Thermoforming
    • Cold Forming

    Blister Packaging Market End Use Sector Outlook

    • Healthcare
    • Consumer Goods
    • Industrial Goods
    • Food

    Report Scope

    Report Attribute/Metric Source: Details
    MARKET SIZE 2018 4.52(USD Billion)
    MARKET SIZE 2024 5.0(USD Billion)
    MARKET SIZE 2035 9.0(USD Billion)
    COMPOUND ANNUAL GROWTH RATE (CAGR) 5.489% (2025 - 2035)
    REPORT COVERAGE Revenue Forecast, Competitive Landscape, Growth Factors, and Trends
    BASE YEAR 2024
    MARKET FORECAST PERIOD 2025 - 2035
    HISTORICAL DATA 2019 - 2024
    MARKET FORECAST UNITS USD Billion
    KEY COMPANIES PROFILED Berry Global, Graham Packaging, AptarGroup, Sonoco, Swiftpac, Sealed Air, Mondi, Westrock, GSK, Promar Packaging, Carded Graphics, Smurfit Kappa, Duncan Packaging, Amcor
    SEGMENTS COVERED Component, Type, End Use Sector
    KEY MARKET OPPORTUNITIES Sustainable packaging solutions demand, Growth in pharmaceuticals sector, E-commerce packaging innovations, Customizable blister designs trend, Increased focus on product safety.
    KEY MARKET DYNAMICS growing demand for convenience packaging, increasing pharmaceutical industry needs, eco-friendly packaging trends, advancements in packaging technologies, rising e-commerce packaging requirements
    COUNTRIES COVERED US

    FAQs

    What is the expected market size of the US Blister Packaging Market in 2024?

    The US Blister Packaging Market is expected to be valued at 5.0 billion USD in 2024.

    What will be the market size of the US Blister Packaging Market by 2035?

    By 2035, the market is projected to reach a value of 9.0 billion USD.

    What is the expected CAGR for the US Blister Packaging Market from 2025 to 2035?

    The expected CAGR for the market from 2025 to 2035 is 5.489 percent.

    Which component segment is expected to dominate the US Blister Packaging Market in 2024?

    The Thermoforming segment is anticipated to dominate with a value of 2.6 billion USD in 2024.

    What will be the value of the Cold Forming segment by 2035?

    The Cold Forming segment is expected to reach a value of 4.4 billion USD by 2035.

    Who are the key players in the US Blister Packaging Market?

    Major players include Berry Global, AptarGroup, Sealed Air, and Amcor among others.

    What are the growth drivers for the US Blister Packaging Market?

    The growth is driven by increasing demand for efficient packaging solutions across various industries.

    Is there a significant opportunity for innovation in the US Blister Packaging Market?

    Yes, there are significant opportunities for innovation focused on sustainability and automation.

    What challenges does the US Blister Packaging Market currently face?

    Challenges include fluctuating raw material prices and increasing regulatory pressures.

    What impact do current global scenarios have on the US Blister Packaging Market?

    Current global scenarios can affect supply chains and operational costs within the market.

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