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US Carbon Steel Market Research Report: By Type (Low carbon steel, Medium carbon steel, High carbon steel, Others), By End User (Building and construction, Automotive, Shipbuilding, Others) and By Product (Carbon steel, Alloy steel, Stainless steel) - Forecast to 2035


ID: MRFR/CnM/18990-HCR | 111 Pages | Author: Chitranshi Jaiswal| April 2025

US Carbon Steel Market Overview

The US Carbon Steel Market Size was estimated at 143.18 (USD Billion) in 2023. The US Carbon Steel Industry is expected to grow from 149.19(USD Billion) in 2024 to 234.63 (USD Billion) by 2035. The US Carbon Steel Market CAGR (growth rate) is expected to be around 4.202% during the forecast period (2025 - 2035).


Key US Carbon Steel Market Trends Highlighted

The US Carbon Steel Market is currently experiencing several significant trends driven by various factors. One key driver is the growing demand from the construction and automotive industries, as infrastructure projects are ramping up across the United States. The government’s initiatives to enhance transportation networks and construction of new facilities have resulted in an increased consumption of carbon steel. Additionally, the push toward more sustainable building practices has led to a higher demand for recycled steel, creating a shift in how manufacturers source their materials. Opportunities in the US Carbon Steel Market are emerging as companies look to innovate and improve efficiency in production processes.The rise of advanced manufacturing technologies, such as automation and artificial intelligence, offers potential for companies to optimize operations, reduce costs, and enhance quality control. Furthermore, there is a growing interest in localized supply chains, which can help mitigate the impacts of global disruptions and ensure timely delivery of materials to support domestic projects. Recent market trends indicate a focus on environmental regulations and sustainability practices within the carbon steel sector. This includes a commitment from many US manufacturers to reduce their carbon footprint and adhere to stricter emissions guidelines.There is a noticeable increase in the development of eco-friendly steel production methods, such as using electric arc furnaces and increasing the use of scrap material. Alongside these trends, collaborative regional initiatives aimed at promoting innovation in carbon capture and sustainable practices are becoming more prevalent, signaling a collective effort among industry stakeholders to advance the market responsibly. Overall, these trends reflect a dynamic landscape in the US Carbon Steel Market, driven by both demand and a need for sustainable practices.


US Carbon Steel Market size

Source: Primary Research, Secondary Research, MRFR Database and Analyst Review


US Carbon Steel Market Drivers


Increased Demand from Automotive and Construction Sectors


The US Carbon Steel Market Industry is experiencing significant growth due to the heightened demand from the automotive and construction sectors. As per the American Iron and Steel Institute, the US steel mills produced 85.5 million tons of steel in 2020, largely driven by these sectors which account for approximately 50% of the total steel consumption in the United States. Additionally, the automotive industry is expected to rise with the surge in electric vehicle production and lightweight vehicles, necessitating stronger carbon steel for manufacturing.By 2025, the automotive sector alone is projected to consume 26 million tons of carbon steel. The construction industry is equally important, with the US Census Bureau estimating that total construction spending made exceeded 1.5 trillion USD in 2021. Therefore, the increasing activity in these sectors is a significant driver for growth in the US Carbon Steel Market, promoting structural steel applications required for building and automotive frameworks.


Government Infrastructure Investments


The US government has laid out substantial plans for infrastructure improvements, initiating programs that are expected to heavily rely on carbon steel. The Biden administration's Infrastructure Investment and Jobs Act allocates 1.2 trillion USD towards various infrastructure projects, which include roads, bridges, and public transit systems. The National Bureau of Economic Research indicates that infrastructure investments lead to increased productivity in the steel manufacturing sector, with every 1% increase in infrastructure spending correlating with a 0.5% increase in steel demand.Thus, these government initiatives significantly bolster the US Carbon Steel Market Industry by enhancing structural steel requirements for upcoming projects.


Technological Innovations in Steel Production


The industry is witnessing substantial technological advancements aimed at efficient production processes and higher quality carbon steel. According to the Department of Energy, advancements in steel processing techniques can lead to reduced energy consumption by up to 30% while improving product strength and durability. Innovations such as the Electric Arc Furnace technology enable recyclability of steel scrap, further promoting environmental sustainability while meeting industry demands.Furthermore, significant investments from major steel producers, such as Nucor Corporation and U.S. Steel, towards Research and Development efforts underline this trend. The impact of these innovations is projected to grow the competitiveness of the US Carbon Steel Market, laying a foundation for improved output and sustainability.


Rising Export Opportunities


The US Carbon Steel Market Industry is observing an uplift due to strong export opportunities. According to the United States International Trade Commission, exports of carbon and alloy steel products totaled 9.5 billion USD in 2020. The expanding global demand for high-quality steel, particularly from developing nations undertaking extensive construction and manufacturing, presents favorable conditions for the US steel industry. As countries such as Mexico, Canada, and India ramp up their infrastructure development, the ability to export surplus production is a crucial driver for growth.This trend is anticipating a compounded annual growth rate that enhances the volume of carbon steel exports, directly contributing to the market's expansion.


US Carbon Steel Market Segment Insights


Carbon Steel Market Type Insights


The US Carbon Steel Market is characterized by a varied segmentation based on Type, incorporating categories such as Low carbon steel, Medium carbon steel, High carbon steel, and Others, each serving distinct applications and industries. Low carbon steel, recognized for its malleability and ductility, finds extensive use in automotive manufacturing and construction due to its cost-effectiveness and ability to be easily shaped into various forms. Meanwhile, Medium carbon steel strikes a balance between strength and ductility, making it ideal for the production of machinery parts and structural applications where greater hardness is required. High carbon steel, on the other hand, is known for its high tensile strength and is primarily utilized in specialized applications such as tools and wear-resistant equipment, symbolizing its importance in the manufacturing sector. The segment labeled as Others encompasses a range of carbon steel types with specialized properties and applications, which supplement the primary types. As the market evolves, the growth of construction and automotive industries in the US continues to drive demand within these segments of the US Carbon Steel Market. With ongoing innovations in low carbon steel processing, producers are continuously enhancing product characteristics, thus attracting various end-user industries. Trends in the market show a growing preference towards high-yield strength materials, elevating the relevance of high carbon steel in manufacturing operations. Additionally, sustainability considerations are prompting an emphasis on recycled carbon steel, particularly in the Low carbon steel category, thereby opening up new avenues for market growth. Awareness of environmental impacts paired with the push for higher efficiency in manufacturing processes leads to unique challenges and opportunities across these segments, fostering a dynamic market environment within the US Carbon Steel Market. As the strategies evolve, market players are likely to capitalize on these trends, promoting advancements that cater to a wide range of industrial needs while keeping pace with technological developments and regulatory standards in the sector.


US Carbon Steel Market segment

Source: Primary Research, Secondary Research, MRFR Database and Analyst Review


Carbon Steel Market End User Insights


The US Carbon Steel Market has shown remarkable growth across various end-user sectors, particularly in Building and Construction, Automotive, Shipbuilding, and Others. Building and Construction remains a significant driver for the carbon steel industry, owing to the increasing demand for residential and commercial structures, which require high-strength materials for durability and safety. The Automotive sector is another vital segment, driven by advances in vehicle design and manufacturing, necessitating lightweight yet strong materials to enhance fuel efficiency and safety features.Shipbuilding occupies a crucial role as well, with carbon steel being a primary material used in the construction of ships and naval vessels, ensuring longevity and robustness in marine applications. Other industries also play a role in the growth of the carbon steel market, contributing to the diverse applications ranging from industrial equipment to various manufacturing processes. The increasing urbanization, infrastructure development, and technological advancements across these sectors are expected to further propel the US Carbon Steel Market, highlighting the collective importance of these end-user segments.


Carbon Steel Market Product Insights


The US Carbon Steel Market has seen substantial growth driven by the increasing demand for durable and cost-effective materials across various industries. The primary segments within this market include Carbon steel, Alloy steel, and Stainless steel, each playing a crucial role in different applications. Carbon steel is widely favored for its versatility and strength, often used in construction and manufacturing. Alloy steel, enriched with additional elements, provides enhanced mechanical properties and corrosion resistance, making it preferable for automotive and aerospace applications.Meanwhile, Stainless steel, known for its high resistance to rust and staining, is extensively utilized in the food processing, medical, and architectural sectors. The integration of advanced technologies and innovative production methods further influences the performance and quality of these steel types. Trends such as sustainability and the push for lightweight materials are also shaping the market dynamics. As industries in the US continue to evolve, the US Carbon Steel Market segmentation reflects a strong alignment with technological advancements, making it imperative for manufacturers to adapt and innovate accordingly to seize growth opportunities in a competitive landscape.


US Carbon Steel Market Key Players and Competitive Insights


The competitive landscape of the US Carbon Steel Market is characterized by a blend of established players and emerging companies, each vying for market share amid fluctuating demand and diverse applications of carbon steel. This market is influenced by various factors including raw material availability, production capabilities, technological advancements, and regulatory changes. As the demand for carbon steel evolves due to industrial growth, infrastructure development, and increasing consumption from sectors such as automotive and construction, understanding the competitive dynamics is crucial for stakeholders aiming for success in this market. Companies are focusing on leveraging innovation, sustainability practices, and strategic partnerships to enhance their competitive edge and respond effectively to market challenges.Steel Dynamics Inc has solidified its position within the US Carbon Steel Market through its robust operational capabilities and strategic focus on quality and sustainability. The company's strengths lie in its efficient production processes and its commitment to advanced technologies that improve their carbon footprint. With a diverse product range that includes hot-rolled, cold-rolled, and coated sheet steels, Steel Dynamics Inc caters to a wide range of industries, including automotive and construction. The company's customer-centric approach and strong distribution network enable it to maintain a competitive edge, fulfilling the specific needs of its clientele while prioritizing innovation and efficiency in its operations.AK Steel Holding Corporation also plays a significant role in the US Carbon Steel Market, with a comprehensive portfolio of products designed to meet the varied demands of its customers. The company is renowned for its high-quality flat-rolled carbon steel products, including hot-rolled, cold-rolled, and coated steels, which serve applications in the automotive, construction, and appliance sectors. AK Steel’s market presence is bolstered by its focus on R&D, enabling the development of advanced steel grades and innovative solutions. The company has also engaged in strategic mergers and acquisitions, enhancing its capabilities and expanding its market reach domestically. With a reputation for quality and reliability, AK Steel continues to reinforce its strengths in production efficiency and customer service, thus maintaining a strong position in the competitive landscape of the US Carbon Steel Market.


Key Companies in the US Carbon Steel Market Include

  • Steel Dynamics Inc

  • AK Steel Holding Corporation

  • Century Aluminum Company

  • TimkenSteel Corporation

  • Nucor Corporation

  • Gerdau Ameristeel Corporation

  • Allegheny Technologies Incorporated

  • Valmont Industries Inc

  • ClevelandCliffs Inc

  • Orrick, Herrington and Sutcliffe LLP

  • Carpenter Technology Corporation

  • Commercial Metals Company

  • Harris Steel Limited

  • United States Steel Corporation


US Carbon Steel Market Industry Developments


Recent developments in the US Carbon Steel Market have shown significant growth, with companies like Nucor Corporation and Steel Dynamics Inc leading the charge in production efficiency and innovation. The market valuation for these companies has been positively impacted by rising infrastructure expenditures and increased demand for carbon steel products. In October 2023, ClevelandCliffs Inc announced the acquisition of a steel manufacturing facility aimed at expanding its production capabilities, enhancing its competitiveness in the market. Earlier, in June 2023, AK Steel Holding Corporation leveraged joint ventures to bolster its market stance amid increasing tariffs on imports. A notable event in 2022 was the merger between United States Steel Corporation and a key player in the industry to expand operational footprint and resource accessibility. Meanwhile, Carpenter Technology Corporation and Commercial Metals Company continue to invest heavily in Research and Development to innovate their processes and products. These strategic initiatives are essential as the US government pushes for sustainable manufacturing practices and increased domestic production to meet both current and future steel demands. The market dynamics are shifting towards eco-friendly and efficient manufacturing methods, necessitating adaptation from all key players in the sector.


US Carbon Steel Market Segmentation Insights


Carbon Steel Market Type Outlook



  • Low carbon steel

  • Medium carbon steel

  • High carbon steel

  • Others


Carbon Steel Market End User Outlook



  • Building and construction

  • Automotive

  • Shipbuilding

  • Others


Carbon Steel Market Product Outlook



  • Carbon steel

  • Alloy steel

  • Stainless steel

Report Attribute/Metric Source: Details
MARKET SIZE 2018 143.18(USD Billion)
MARKET SIZE 2024 149.19(USD Billion)
MARKET SIZE 2035 234.63(USD Billion)
COMPOUND ANNUAL GROWTH RATE (CAGR) 4.202% (2025 - 2035)
REPORT COVERAGE Revenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR 2024
MARKET FORECAST PERIOD 2025 - 2035
HISTORICAL DATA 2019 - 2024
MARKET FORECAST UNITS USD Billion
KEY COMPANIES PROFILED Steel Dynamics Inc, AK Steel Holding Corporation, Century Aluminum Company, TimkenSteel Corporation, Nucor Corporation, Gerdau Ameristeel Corporation, Allegheny Technologies Incorporated, Valmont Industries Inc, ClevelandCliffs Inc, Orrick, Herrington and Sutcliffe LLP, Carpenter Technology Corporation, Commercial Metals Company, Harris Steel Limited, United States Steel Corporation
SEGMENTS COVERED Type, End User, Product
KEY MARKET OPPORTUNITIES Infrastructure development projects, Renewable energy sector growth, Automotive industry demand increase, Advanced manufacturing technologies adoption, Sustainability and recycling initiatives
KEY MARKET DYNAMICS rising construction demand, fluctuating raw material costs, environmental regulations impact, increasing automation in production, competition from alternative materials
COUNTRIES COVERED US


Frequently Asked Questions (FAQ) :

The US Carbon Steel Market is expected to be valued at approximately 149.19 billion USD in 2024.

By 2035, the US Carbon Steel Market is anticipated to reach a valuation of around 234.63 billion USD.

The expected compound annual growth rate (CAGR) for the US Carbon Steel Market from 2025 to 2035 is 4.202%.

In 2035, low carbon steel is projected to have the highest value in the US Carbon Steel Market, reaching approximately 106.5 billion USD.

The growth of the US Carbon Steel Market is driven by applications in construction, automotive, and manufacturing industries.

Major players in the US Carbon Steel Market include Steel Dynamics Inc., Nucor Corporation, and United States Steel Corporation, among others.

The estimated market size for medium carbon steel in 2024 is around 40.0 billion USD.

Challenges in the US Carbon Steel Market include fluctuating raw material prices and increasing competition from alternative materials.

The projected market size for high carbon steel by 2035 is expected to be approximately 48.0 billion USD.

The global economic scenario has created uncertainties affecting demand and pricing dynamics in the US Carbon Steel Market.

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