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The battery separator market has seen significant growth in recent years, driven by increasing demand for batteries across various industries such as automotive, electronics, and energy storage. Battery separators are essential components of rechargeable batteries, providing insulation between the electrodes while allowing the flow of ions necessary for energy storage and release. Several market trends have emerged within this sector, shaping its trajectory and influencing key players in the industry.
Technological advancements in lithium-ion batteries have increased the demand for batteries
One prominent trend in the battery separator market is the growing adoption of lithium-ion batteries. Lithium-ion batteries have become the preferred choice for numerous applications due to their high energy density, long cycle life, and relatively low self-discharge rate. As a result, there has been a surge in demand for battery separators tailored specifically for lithium-ion batteries, leading to increased production and innovation in this segment.
Moreover, there is a rising focus on enhancing the performance and efficiency of battery separators. Manufacturers are investing in research and development to develop advanced materials and manufacturing techniques that improve the thermal stability, mechanical strength, and ion conductivity of separators. These advancements aim to address challenges such as overheating, short circuiting, and capacity degradation, thereby expanding the applicability of batteries in demanding environments and high-performance applications.
Another significant trend is the increasing demand for electric vehicles (EVs) and renewable energy storage systems. With growing concerns about climate change and environmental sustainability, there has been a global shift towards electrification and clean energy solutions. This has translated into a soaring demand for batteries and, consequently, battery separators. As EV adoption continues to rise and renewable energy installations expand, the battery separator market is poised for substantial growth in the coming years.
Furthermore, the battery separator market is witnessing geographical expansion and diversification. While Asia-Pacific remains a dominant region in terms of production and consumption, other regions such as North America and Europe are experiencing rapid growth driven by initiatives to bolster domestic battery manufacturing capabilities and reduce reliance on imports. Additionally, emerging economies in Latin America, Africa, and the Middle East are increasingly becoming significant contributors to the global battery separator market, driven by urbanization, industrialization, and investments in infrastructure development.
Supply chain resilience and sustainability have also emerged as key focal points within the battery separator market. The COVID-19 pandemic exposed vulnerabilities in global supply chains, prompting companies to reassess their sourcing strategies and invest in measures to enhance resilience. Additionally, there is a growing emphasis on sustainability and environmental responsibility, leading to initiatives to develop eco-friendly and recyclable separator materials, as well as efforts to optimize manufacturing processes to minimize waste and energy consumption.
Moreover, partnerships, collaborations, and mergers & acquisitions are becoming prevalent strategies among market players to strengthen their market presence and capitalize on synergies. Companies are forming strategic alliances to leverage complementary capabilities, access new markets, and accelerate innovation. Mergers and acquisitions are also reshaping the competitive landscape, leading to consolidation and the emergence of dominant players with diversified product portfolios and global reach.
Battery Separator Market Highlights:
Global Battery Separators Market Overview
Battery separators Market Size was valued at USD 3.48 Billion in 2023 . The Battery separators industry is projected to grow from USD 3.93 Billion in 2024 to USD 10.30 Billion by 2032, exhibiting a compound annual growth rate (CAGR) of 12.80 % during the forecast period (2024 - 2032). The growth in demand for batteries for various end-use applications such as consumer electronics, automotive and others might are driving the market growth.
Source: Secondary Research, Primary Research, MRFR Database and Analyst Review
Battery Separators Market Trends
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Increasing demand for batteries to boost the market growth
With the rapid advancement in the battery separator design and material, manufacturers can produce efficient batteries with equipped battery separators. Such advancements and the increasing investment in the industry. Furthermore, the consumer electronics sector is, however, the primary consumer of lithium-ion batteries. Moreover, electric vehicle (EVs) sales have increased, and they are also becoming the largest consumers of lithium-ion batteries in recent years. Consequently, the surge in demand for consumer electronics as well as electric vehicles (EVs) will further boost the battery separator market. The increasing use of electronic vehicles will increase demand for lithium-ion batteries, which will drive the use of battery separators. In line with this, the increasing demand for EVs is acting as a key determinant favoring the growth of the battery separator market over forecast period. Moreover, the rapid increase in demand for highly efficient batteries in various end-use industries is positively impacting the growth of the battery separator market.
Figure 1: Large-scale battery storage capacity by region (2010–2019) in U.S
Source: Secondary Research, Primary Research, MRFR Database and Analyst Review
The battery storage capacity in the US more than tripled to reach 4.6 GW in 2021 (from 1.4 GW in 2020) and increasingly broadened out of ancillary services, according to the American Energy Information Administration (EIA). The amount of battery storage capacity grew 220%, driven by the commissioning of 106 utility-scale systems with 3.2 GW of capacity. About 78% of all storage capacity added 2021 was built in regional transmission organization (RTO) service territories. Ancillary services such as frequency response and ramping/spinning reserve were the dominant use cases of battery energy storage over the last decade, however, in 2021, batteries were increasingly reported to provide additional services like arbitrage, load management, and response to excess solar and wind generation, reducing power losses from curtailment. Batteries were also paired with solar and wind energy to address intermittent cycles of generation. Over 93% of battery capacity that went online in 2021 was co-located with solar. Thus, the increasing demand in the battery market driving the growth of the Battery separators market revenue.
Battery Separators Market Segment Insights
Battery Separators Material Insights
The Battery separators market segmentation, based on material, Polyethylene, Polypropylene, Nylon, Ceramic, Polyvinylidene Fluoride, Others. The Polyethylene segment held the majority share in 2021 contribution to around ~40-45% in respect to the Battery separators market revenue. This is primarily owing to the rising demand for the manufacturing of consumer electronic gadgets in developed countries. For instance, as per the U.S. Energy Information Administration published in 2019, rising demand for battery storage.
March 2021: Asahi Kasei, a leader in the production of LIB separators, intends to increase the production capacity of Hipore Li-ion battery separators at its plant in Miyazaki, Japan. With wet-process manufacturing plants in Japan (Moriyama, Shiga, and Hyuga, Miyazaki) and dry-process manufacturing plants in the United States, the company has been proactively focusing on expanding its LIB separator business (North Carolina).
January 2022: Entek Manufacturing, a well-known manufacturer of lead and lithium-ion battery separators, has acquired Adaptive Engineering & Fabrication, a manufacturer of material handling equipment. This acquisition will allow the rebranded company, Entek Adaptive, to emerge as the most recent product line for all material handling businesses. Adaptive will be in charge of developing, installing, and selling material handling equipment, with support from Entek's project management and engineering teams.
Battery Separators battery type Insights
The Battery separators market segmentation, based on battery type, includes Lithium-Ion, Lead Acid, Nickel-Cadmium, Nickel Metal Hydride, Others. The Lithium-Ion segment dominated the market in 2021 and is projected to be the faster-growing segment during the forecast period, 2022-2030. This is due to the increasing demand for batteries. There will be greater demand for Lithium-Ion batteries in the oil and gas, healthcare, and chemical industries as continuous power supply devices are used to deliver consistent power. Because of their great reliability, these batteries are employed in a wide variety of essential applications. Hence, increasing demand for batteries positively impacts the market growth.
Battery Separators Application Insights
The Battery separators market data has been divided into Consumer Electronics, Automotive, Industrial. The Consumer Electronics segment dominated the market in 2021 and is projected to be the faster-growing segment during the forecast period, 2022-2030. The use of battery components in electronics is increasing.
November 2021: Toray Industries, the affluent chemical firm from Japan and LG Chem based in South Korea are joining hands to form a new venture aimed at battery separator films in Hungary. The battery separator films used in electric car batteries will be bought by LG Group in the US and Europe. This new firm will be known as LG Toray Hungary Battery Separator (LTHS), and will be situated in Nyergesújfalu, Hungary, with half of the share owned by both the parties. This development has further increased market share in the Battery separators industry.
Figure 2: Battery separators Market, by material, 2021 & 2030 (USD Billion)
Source: Secondary Research, Primary Research, MRFR Database and Analyst Review
Additionally, the market for battery separators is developing due to the rising need to increase battery security and consistency without compromising performance or cost. In contrast, maintaining consistency in material quality and low heat resistance of separators may pose a challenge to the market’s growth. Vehicle electrification is increasing, smart electronic device sales are growing, and material advancements are driving the market.
Battery separators Battery Type Insights
Based on Battery Type, the Battery separators industry has been segmented into Lithium-Ion, Lead Acid, Nickel-Cadmium, Nickel Metal Hydride, Others. Lithium-Ion held the largest segment share in 2021, owing to the increasing demand of batteries. The others segment is expected to bolster at a CAGR of 2.45% during the assessed timeline.
The second fastest growing segment in the Battery separators industry is lead acid. The lead acid battery separator segment is expected to be one of the major contributors for the market growth due to its low cost and wide applicability. Li-ion battery separator segment is projected to grow at a high CAGR during the forecast period.
Battery Separators Regional Insights
By Region, the study segments the market into North America, Europe, Asia-Pacific and Rest of the World. The Asia-Pacific Battery separators market accounted for USD 1.20 billion in 2021 and is expected to exhibit a 12.69% CAGR during the study period. This is attributed to the increasing demand of batteries in different applications across the region.
Further, the major countries studied are: The U.S, Canada, Germany, France, UK, Italy, Spain, China, Japan, India, Australia, South Korea, and Brazil.
Figure 3: BATTERY SEPARATORS MARKET SHARE BY REGION 2021 (%)
Source: Secondary Research, Primary Research, MRFR Database and Analyst Review
Europe Battery separators market accounts for the second-largest market share due to the growing demand for the product from various applications, including the consumer electronics & automotive industry. Further, the Germany Battery separators market held the largest market share, and the UK Battery separators market was the fastest growing market in the European region
The Asia-Pacific Battery separators Market is expected to grow at a CAGR of 12.69% from 2022 to 2030. This is because of rising investments in EVs in developing nations like China and India. Moreover, China Battery separators market held the largest market share, and the India Battery separators market was the fastest growing market in the Asia-Pacific region
For instance, India Battery separators market is the favored destination for manufacturers due to the infrastructure projects. On the other hand, Japan is famous for automotive industry. Hence, Asia-Pacific is anticipated to register the highest growth rate over the forecast period from 2022–2030
Battery Separators Key Market Players & Competitive Insights
Major market players are spending a lot of money on R&D to increase their product lines, which will help the Battery separators market grow even more. Market participants are also taking a range of strategic initiatives to grow their worldwide footprint, including new product launches, contractual agreements, mergers and acquisitions, increased investments, and collaboration with other organizations. Competitors in the Battery separators industry must offer cost-effective items to expand and survive in an increasingly competitive and rising market environment.
One of the primary business strategies adopted by manufacturers in the Battery separators industry to benefit clients and expand the Battery separators market sector is to manufacture locally to reduce operating costs. In recent years, Battery separators has provided medicine with some of the most significant benefits.
Toray Industries, Inc (Japan) manufactures fiber products including filament yarns, staple fibers, spun yarns, fabrics of nylon, polyester, acrylic and others. The Company also makes chemical products such as polyester films, engineering plastics, resin materials, and carbon fiber composite materials. In November 2021, Toray Industries, the affluent chemical firm from Japan and LG Chem based in South Korea are joining hands to form a new venture aimed at battery separator films in Hungary. The battery separator films used in electric car batteries will be bought by LG Group in the US and Europe. This new firm will be known as LG Toray Hungary Battery Separator (LTHS), and will be situated in Nyergesújfalu, Hungary, with half of the share owned by both the parties.
Also, ENTEK (US) ENTEK sells lead-acid separators, lithium-ion separators, extruders, and engineering services on six continents. Company design and build battery separator lines. In January 2022 Entek Manufacturing, the reputed lead & lithium-ion battery separator vendor, acquires Adaptive Engineering & Fabrication, the material handling equipment developer. This acquisition is expected to enable the rebranded firm– known as Entek Adaptive— to emerge as the latest product line for all the material handling businesses. Adaptive will be responsible for development, installation, and sales of material handling equipment backed by Entek’s project management and engineering teams.
Key Companies in the Battery Separators Market includes
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Toray Industries, Inc (Japan)
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Sumitomo Chemical Co., Ltd (Japan)
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Asahi Kasei Corporation (Japan)
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SK Innovation Co., Ltd (South Korea)
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Freudenberg Performance Materials (US)
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Entek (US), Dreamweaver International (US)
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W-Scope Corporation (Japan), Ube Industries, Ltd (Japan), among others
Battery Separators Industry Developments
November 2022: The US Department of Energy’s Battery Materials Processing and Battery Manufacturing announced plans to invest USD 0.2 billion in collaboration with General Motors and Microvast to develop specialized Electric Vehicle battery separators.
April 2022: ENTEK announced its plan to expand in the United States to meet the proliferating demand for the lithium-ion battery separator market. By 2025, ENTEK is expected to complete its first phase expansion with continued expansion till 2027, with a total production of 1.4 billion square meters, which will produce sufficient material for the separator to power approximately 1.4 billion EVs.
September 2022: To accelerate the growth of the European market, China’s Senior Technology Material plans to boost production at its EV battery separator facilities in Sweden. The lithium-ion battery parts capacity will increase, and Senior Tech will invest CNY872 million (USD122 million) in land and factories in Sweden.
Battery Separators Market Segmentation
Battery Separators Material Outlook
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Polypropylene
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Nylon
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Ceramic
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Polyvinylidene Fluoride
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Others
Battery Separators Battery Type Outlook
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Lithium-Ion
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Lead Acid
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Nickel-Cadmium
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Nickel Metal Hydride
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Others
Battery Separators Application Outlook
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Consumer Electronics
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Automotive
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Industrial
Battery Separators Regional Outlook
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North America
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US
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Canada
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Europe
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Germany
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France
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UK
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Italy
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Spain
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Rest of Europe
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Asia-Pacific
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China
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Japan
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India
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Australia
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South Korea
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Australia
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Rest of Asia-Pacific
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Rest of the World
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Middle East
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Africa
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Latin America
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