• Cat-intel
  • MedIntelliX
  • Resources
  • About Us
  • Request Free Sample ×

    Kindly complete the form below to receive a free sample of this Report

    Leading companies partner with us for data-driven Insights

    clients tt-cursor

    Crude Oil Desalter Market

    ID: MRFR/E&P/28821-HCR
    100 Pages
    Sejal Akre
    September 2025

    Crude Oil Desalter Market Research Report By Type (Horizontal Desalter, Vertical Desalter, Electrostatic Desalter), By Capacity (Less than 50,000 bpd, 50,000 to 100,000 bpd, 100,000 to 150,000 bpd, More than 150,000 bpd), By Oil Type (Sweet Crude Oil, Sour Crude Oil), By Application (Onshore, Offshore) and By Regional (North America, Europe, South America, Asia Pacific, Middle East and Africa) - Forecast to 2034

    Share:
    Download PDF ×

    We do not share your information with anyone. However, we may send you emails based on your report interest from time to time. You may contact us at any time to opt-out.

    Crude Oil Desalter Market Infographic
    Purchase Options
    $ 4,950.0
    $ 5,950.0
    $ 7,250.0

    Crude Oil Desalter Market Summary

    The Global Crude Oil Desalter Market is projected to grow from 2.28 USD Billion in 2024 to 3.56 USD Billion by 2035, reflecting a robust growth trajectory.

    Key Market Trends & Highlights

    Crude Oil Desalter Key Trends and Highlights

    • The market is expected to achieve a compound annual growth rate of 4.14 percent from 2025 to 2035.
    • By 2035, the market valuation is anticipated to reach 3.56 USD Billion, indicating strong demand for crude oil desalting technologies.
    • In 2024, the market is valued at 2.28 USD Billion, highlighting the current investment in desalter infrastructure.
    • Growing adoption of advanced desalting technologies due to increasing environmental regulations is a major market driver.

    Market Size & Forecast

    2024 Market Size 2.28 (USD Billion)
    2035 Market Size 3.56 (USD Billion)
    CAGR (2025-2035) 4.14%

    Major Players

    Veolia Water Technologies, Alfa Laval, Shell, Emerson Electric, Koch Industries, TechnipFMC, Halliburton, Yokogawa Electric, KBR, Honeywell International, Zenith Energy, Schlumberger, General Electric, Petrofac, Weatherford International, YPFB, Baker Hughes

    Crude Oil Desalter Market Trends

    The Crude Oil Desalter Market exhibits a dynamic landscape, driven by several key market drivers. The stringent emission regulations are propelling the demand for crude oil desalter to remove impurities such as salts, solids, and water from crude oil during the refining process. Additionally, the growing preference for cleaner fuel has fueled the adoption of crude oil desalter technology.Recent trends in the crude oil desalter market include the emergence of advanced desalter technologies, such as electrostatic desalters and compact desalters. These technologies offer enhanced efficiency in removing impurities while optimizing energy consumption.

    The rise in oil exploration and production activities, particularly in emerging economies, is also driving the demand for crude oil desalters.Opportunities in the crude oil desalter market lie in the development of innovative technologies that can handle high flow rates and produce ultra-low salinity crude oil. The potential to integrate automation and real-time monitoring systems in desalter operations presents opportunities for improved operational efficiency. Furthermore, the growing focus on the reduction of greenhouse gas emissions and the adoption of sustainable refining practices are expected to create favorable conditions for the crude oil desalter market in the coming years.

    The ongoing evolution of refining technologies suggests that advancements in crude oil desalting processes are crucial for enhancing product quality and meeting stringent environmental regulations.

    U.S. Energy Information Administration

    Crude Oil Desalter Market Drivers

    Rising Global Oil Production

    The Global Crude Oil Desalter Market Industry is poised for growth due to the rising global oil production levels. As countries ramp up their oil extraction activities, the need for effective desalting processes becomes increasingly critical. Enhanced oil recovery techniques and the exploration of new oil fields contribute to the influx of crude oil with varying salinity levels, necessitating advanced desalters to ensure product quality. This trend is likely to sustain the market's upward trajectory, with projections indicating a market value of 3.56 USD Billion by 2035. The interplay between production increases and desalting technology advancements underscores the industry's dynamic nature.

    Stringent Environmental Regulations

    The Global Crude Oil Desalter Market Industry is significantly influenced by stringent environmental regulations aimed at reducing pollution and ensuring cleaner production processes. Governments worldwide are imposing stricter standards on emissions and waste management, compelling refineries to adopt advanced desalting technologies that minimize environmental impact. Compliance with these regulations necessitates the installation of efficient desalters, which can effectively remove harmful contaminants from crude oil. This regulatory landscape is expected to drive market growth, as refineries seek to enhance their operational compliance and sustainability practices. The increasing focus on environmental stewardship suggests a long-term commitment to cleaner refining processes.

    Market Trends and Growth Projections

    The Global Crude Oil Desalter Market Industry is characterized by various trends and growth projections that indicate a positive outlook. The market is anticipated to grow steadily, driven by factors such as technological advancements, regulatory pressures, and rising oil production. Projections suggest that the market will reach a value of 2.28 USD Billion in 2024, with a compound annual growth rate of 4.14% expected from 2025 to 2035. This growth trajectory reflects the industry's adaptability to changing market dynamics and the ongoing need for efficient desalting solutions. The interplay of these factors suggests a robust future for the market.

    Increasing Demand for Refined Products

    The Global Crude Oil Desalter Market Industry is experiencing heightened demand for refined petroleum products, driven by the growing consumption of fuels and chemicals. As economies expand, particularly in emerging markets, the need for clean and high-quality crude oil is paramount. This demand is projected to elevate the market value to approximately 2.28 USD Billion in 2024. Refineries are increasingly investing in desalters to ensure compliance with stringent environmental regulations and to enhance product quality, which further propels the market forward. The trend suggests a robust growth trajectory as the industry adapts to evolving consumer preferences and regulatory frameworks.

    Growing Investment in Oil Infrastructure

    Investment in oil infrastructure is a key driver of the Global Crude Oil Desalter Market Industry, as countries seek to bolster their energy security and meet rising demand. Significant capital is being allocated to upgrade existing refineries and construct new facilities equipped with state-of-the-art desalting technologies. This trend is particularly evident in regions with burgeoning oil reserves, where governments and private entities are collaborating to enhance refining capabilities. The influx of investment not only supports the development of advanced desalters but also stimulates job creation and economic growth within the sector. As infrastructure projects progress, the market is expected to benefit from increased operational efficiencies and enhanced product quality.

    Technological Advancements in Desalting Processes

    Technological innovations play a pivotal role in the Global Crude Oil Desalter Market Industry, enhancing the efficiency and effectiveness of desalting processes. Advanced technologies, such as electrostatic coalescence and improved chemical treatments, are being adopted to optimize the removal of salts and impurities from crude oil. These advancements not only improve operational efficiency but also reduce energy consumption and operational costs. As a result, the market is likely to witness a compound annual growth rate of 4.14% from 2025 to 2035, reflecting the industry's commitment to modernization and sustainability. The integration of smart technologies further indicates a shift towards more automated and precise desalting solutions.

    Market Segment Insights

    Crude Oil Desalter Market Type Insights  

    Crude Oil Desalter Market Type Insights  

    The Crude Oil Desalter Market is segmented by type into horizontal desalter, vertical desalter, and electrostatic desalter. The horizontal desalter segment held the largest market share in 2023 and is projected to continue to grow at a steady pace through 2032. This growth is attributed to the increasing demand for crude oil desalting equipment in the upstream oil and gas industry. The vertical desalter segment is expected to experience moderate growth over the forecast period. Vertical desalters are typically used in applications where space is constrained and are becoming increasingly popular in offshore oil and gas production.

    The electrostatic desalter segment is expected to witness the fastest growth over the forecast period. Electrostatic desalters are becoming increasingly popular due to their ability to remove a wider range of impurities from crude oil and are expected to be adopted in a growing number of oil and gas production facilities. In terms of market revenue, the horizontal desalter segment is expected to generate the highest revenue in 2023, followed by the vertical desalter segment and the electrostatic desalter segment. The horizontal desalter segment is expected to continue to dominate the market in terms of revenue throughout the forecast period.

    Overall, the Crude Oil Desalter Market is expected to grow at a steady pace over the forecast period, driven by the increasing demand for crude oil desalting equipment in the upstream oil and gas industry. The horizontal desalter segment is expected to remain the dominant segment in terms of market share and revenue, while the electrostatic desalter segment is expected to witness the fastest growth over the forecast period.

    Source: Primary Research, Secondary Research, Market Research Future Database and Analyst Review

    Crude Oil Desalter Market Capacity Insights  

    Crude Oil Desalter Market Capacity Insights  

    The Crude Oil Desalter Market is segmented by capacity into Less than 50,000 bpd, 50,000 to 100,000 bpd, 100,000 to 150,000 bpd, and More than 150,000 bpd. The "More than 150,000 bpd" segment held the largest market share in 2023, accounting for 45.0% of the Crude Oil Desalter Market revenue. The "Less than 50,000 bpd" segment is expected to grow at a CAGR of 4.3% during the forecast period 2023-2032. The growth of this segment can be attributed to the increasing demand for smaller capacity desalters in emerging economies.

    Crude Oil Desalter Market Oil Type Insights  

    Crude Oil Desalter Market Oil Type Insights  

    The Crude Oil Desalter Market is segmented on the basis of Oil Type into Sweet Crude Oil and Sour Crude Oil. The Sweet Crude Oil segment accounted for a larger revenue share in 2023 and is projected to maintain its dominance throughout the forecast period. The growing demand for sweet crude oil due to its lower sulfur content and higher quality is driving the growth of this segment. The Sour Crude Oil segment, on the other hand, is expected to witness a steady growth rate during the forecast period.

    The increasing production and utilization of sour crude oil in emerging economies is contributing to the growth of this segment.

    Crude Oil Desalter Market Application Insights  

    Crude Oil Desalter Market Application Insights  

    The Crude Oil Desalter Market is segmented by application into onshore and offshore. The onshore segment held larger market share in 2023 due to the increasing number of onshore oil and gas production projects. The offshore segment is expected to grow at a faster rate during the forecast period due to the increasing number of offshore oil and gas exploration and production activities. In 2023, the onshore segment of the Crude Oil Desalter Market is expected to be valued at USD 1.20 billion.

    The offshore segment is expected to be valued at USD 0.91 billion.By 2032, the onshore segment is expected to reach USD 1.70 billion, while the offshore segment is expected to reach USD 1.30 billion.

    Get more detailed insights about Crude Oil Desalter Market Research Report - Forecast Till 2034

    Regional Insights

    The regional segmentation of the Crude Oil Desalter Market showcases distinct market dynamics and growth opportunities across various geographic regions. North America holds a significant market share, driven by the presence of major oil-producing countries like the United States and Canada. Europe follows closely, with a robust refining industry and increasing demand for high-quality crude oil. The APAC region is expected to witness substantial growth due to the rising demand for energy in emerging economies like China and India.

    South America and MEA are also projected to contribute to the market growth, supported by increasing crude oil production and refining capacities.The Crude Oil Desalter Market revenue is anticipated to reach $2.25 billion in 2024, with a steady growth rate over the forecast period.

    Crude Oil Desalter Market Regional Insights

    Source: Primary Research, Secondary Research, Market Research Future Database and Analyst Review

    Key Players and Competitive Insights

    Major players in Crude Oil Desalter Market industry are continuously striving towards bringing forth advanced and technologically sound solutions to meet the evolving requirements of the global refining sector. Strategic partnerships, mergers, and acquisitions have become prevalent in the Crude Oil Desalter Market industry, as leading Crude Oil Desalter Market players seek to consolidate their positions and expand their market reach. These initiatives enable companies to access new markets, acquire specialized expertise, and enhance their product offerings.

    Moreover, the Crude Oil Desalter Market Competitive Landscape is highly dynamic, with new entrants constantly seeking opportunities to gain a foothold in the market. These new players often bring innovative technologies and disruptive business models, which further intensifies competition in the Crude Oil Desalter Market.

    One of the leading Crude Oil Desalter Market players is Veolia Water Technologies. The company has a strong global presence with operations in over 60 countries. Veolia Water Technologies offers a wide range of Crude Oil Desalter solutions, including desalters, electrostatic desalter, and hydrocyclones. The company's commitment to research and development has resulted in the development of advanced technologies, such as the Actiflo process, which is designed to improve the performance of Crude Oil Desalter systems.

    Veolia Water Technologies has a proven track record of delivering reliable and efficient Crude Oil Desalter solutions to customers worldwide.A prominent competitor in the Crude Oil Desalter Market is Alfa Laval.

    The company is headquartered in Sweden and has a global presence in over 100 countries. Alfa Laval offers a comprehensive portfolio of Crude Oil Desalter solutions, including centrifugal desalter, electrostatic desalter, and desalting systems. The company's focus on innovation has led to the development of cutting-edge technologies, such as the OptiSal system, which is designed to optimize the performance of Crude Oil Desalter units. Alfa Laval has established strong partnerships with leading oil and gas companies, providing them with tailored Crude Oil Desalter solutions that meet their specific requirements.

    Key Companies in the Crude Oil Desalter Market market include

    Industry Developments

    The Crude Oil Desalter Market is projected to reach USD 3.39 billion by 2034, exhibiting a CAGR of 4.12% during the forecast period (2025-2034). Rising demand for refined petroleum products and stringent environmental regulations promoting desulfurization processes are key factors driving market growth. Recent developments include strategic partnerships between key players, such as the collaboration between Axens and TechnipFMC to develop advanced desalter technologies. Additionally, the increasing adoption of digitalization and automation in refineries is expected to enhance process efficiency and reduce operating costs, further propelling market growth.

    Future Outlook

    Crude Oil Desalter Market Future Outlook

    The Crude Oil Desalter Market is projected to grow at a 4.14% CAGR from 2024 to 2035, driven by rising demand for cleaner fuels and technological advancements in desalting processes.

    New opportunities lie in:

    • Invest in advanced desalting technologies to enhance efficiency and reduce operational costs.
    • Expand service offerings to include maintenance and retrofitting of existing desalter units.
    • Leverage digital solutions for predictive maintenance and real-time monitoring of desalting operations.

    By 2035, the Crude Oil Desalter Market is expected to achieve substantial growth, reflecting evolving industry standards and technological innovations.

    Market Segmentation

    Crude Oil Desalter Market Type Outlook

    • Less than 50,000 bpd
    • 50,000 to 100,000 bpd
    • 100,000 to 150,000 bpd
    • More than 150,000 bpd

    Crude Oil Desalter Market Capacity Outlook

    • Sweet Crude Oil
    • Sour Crude Oil

    Crude Oil Desalter Market Oil Type Outlook

    • Onshore
    • Offshore

    Crude Oil Desalter Market Regional Outlook

    • North America
    • Europe
    • South America
    • Asia Pacific
    • Middle East and Africa

    Crude Oil Desalter Market Application Outlook

    • North America
    • Europe
    • South America
    • Asia Pacific
    • Middle East and Africa

    Report Scope

    Report Attribute/Metric Details
    Market Size 2024    2.28 (USD Billion)
    Market Size 2025    2.38 (USD Billion)
    Market Size 2034     3.39 (USD Billion)
    Compound Annual Growth Rate (CAGR)      4.12% (2025 - 2034)
    Report Coverage Revenue Forecast, Competitive Landscape, Growth Factors, and Trends
    Base Year 2024
    Market Forecast Period 2025 - 2034
    Historical Data 2019 - 2023
    Market Forecast Units USD Billion
    Key Companies Profiled Shell, Emerson Electric, Koch Industries, TechnipFMC, Halliburton, Yokogawa Electric, KBR, Honeywell International, Zenith Energy, Schlumberger, General Electric, Petrofac, Weatherford International, YPF, Baker Hughes
    Segments Covered Type, Capacity, Oil Type, Application, Regional
    Key Market Opportunities Growth in offshore deep water Exploration Increasing Production of Heavy Crude
    Key Market Dynamics Increasing demand for refined petroleum products Government regulations on oil production Technological advancements in desalter equipment Growing focus on sustainable oil production Rise in shale oil and gas production
    Countries Covered North America, Europe, APAC, South America, MEA

    FAQs

    What is the expected market size of the Crude Oil Desalter Market in 2023?

    The Crude Oil Desalter Market is expected to reach an overall valuation of 2.28 Billion USD in 2024.

    What is the expected CAGR of the Crude Oil Desalter Market from 2024 to 2032?

    The Crude Oil Desalter Market is projected to grow at a CAGR of 4.01% from 2025 to 2034.

    What is the expected market size of the Crude Oil Desalter Market in 2032?

    The Crude Oil Desalter Market is anticipated to reach an overall valuation of 3.39 Billion USD in 2034.

    Which region is expected to hold the largest market share in the Crude Oil Desalter Market?

    North America is expected to hold the largest market share in the Crude Oil Desalter Market.

    Which application segment is expected to dominate the Crude Oil Desalter Market?

    The Onshore segment is expected to dominate the Crude Oil Desalter Market.

    Who are the key competitors in the Crude Oil Desalter Market?

    Key competitors in the Crude Oil Desalter Market include Baker Hughes, Halliburton, Schlumberger, and Weatherford.

    What are the major factors driving the growth of the Crude Oil Desalter Market?

    Major factors driving the growth of the Crude Oil Desalter Market include rising demand for crude oil, increasing production of heavy crude oil, and stringent environmental regulations.

    What are the challenges faced by the Crude Oil Desalter Market?

    Challenges faced by the Crude Oil Desalter Market include technological advancements, operational complexities, and fluctuating crude oil prices.

    What are the opportunities for growth in the Crude Oil Desalter Market?

    Opportunities for growth in the Crude Oil Desalter Market include technological innovations, expansion into new markets, and strategic partnerships.

    What are the key trends in the Crude Oil Desalter Market?

    Key trends in the Crude Oil Desalter Market include automation, digitalization, and sustainability.

    Crude Oil Desalter Market Research Report - Forecast Till 2034 Infographic
    Free Sample Request

    Kindly complete the form below to receive a free sample of this Report

    Customer Stories

    “I am very pleased with how market segments have been defined in a relevant way for my purposes (such as "Portable Freezers & refrigerators" and "last-mile"). In general the report is well structured. Thanks very much for your efforts.”

    Victoria Milne Founder
    Case Study
    Chemicals and Materials