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Discrete Automation Market

ID: MRFR/ICT/26978-HCR
128 Pages
Aarti Dhapte
October 2025

Discrete Automation Market Research Report By Component (Hardware, Software, Services), By Industry (Automotive, Electronics, Food and Beverage, Pharmaceutical, Semiconductor), By Application (Assembly, Inspection, Material Handling, Packaging, Testing) and By Regional (North America, Europe, South America, Asia Pacific, Middle East and Africa) - Forecast to 2035

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Discrete Automation Market Summary

As per MRFR analysis, the Discrete Automation Market Size was estimated at 145.0 USD Billion in 2024. The Discrete Automation industry is projected to grow from 151.83 USD Billion in 2025 to 240.61 USD Billion by 2035, exhibiting a compound annual growth rate (CAGR) of 4.71 during the forecast period 2025 - 2035.

Key Market Trends & Highlights

The Discrete Automation Market is poised for substantial growth driven by technological advancements and evolving customer needs.

  • The integration of smart technologies is transforming operational processes across various industries in North America.
  • Sustainability initiatives are increasingly influencing manufacturing practices, particularly in the Asia-Pacific region.
  • Customization and flexibility are becoming essential as companies seek to meet diverse consumer demands in the automotive sector.
  • Rising demand for automation solutions and technological advancements in robotics are key drivers propelling market expansion.

Market Size & Forecast

2024 Market Size 145.0 (USD Billion)
2035 Market Size 240.61 (USD Billion)
CAGR (2025 - 2035) 4.71%

Major Players

Siemens (DE), Rockwell Automation (US), Schneider Electric (FR), Mitsubishi Electric (JP), Honeywell (US), Emerson Electric (US), ABB (CH), Fanuc (JP), Yaskawa Electric (JP), Omron (JP)

Discrete Automation Market Trends

The Discrete Automation Market is currently experiencing a transformative phase, driven by advancements in technology and increasing demand for automation solutions across various industries. This market encompasses a wide range of applications, including manufacturing, packaging, and assembly processes, where precision and efficiency are paramount. As organizations strive to enhance productivity and reduce operational costs, the integration of smart technologies such as artificial intelligence and the Internet of Things is becoming increasingly prevalent. This shift not only optimizes production lines but also facilitates real-time monitoring and data analysis, thereby enabling informed decision-making. Moreover, the emphasis on sustainability and energy efficiency is reshaping the landscape of the Discrete Automation Market. Companies are increasingly adopting eco-friendly practices and seeking solutions that minimize waste and energy consumption. This trend is further supported by regulatory frameworks that encourage sustainable manufacturing processes. As a result, the market is likely to witness a surge in demand for innovative automation solutions that align with environmental goals. Overall, the Discrete Automation Market appears poised for substantial growth, driven by technological advancements and a commitment to sustainable practices.

Integration of Smart Technologies

The Discrete Automation Market is witnessing a notable trend towards the integration of smart technologies. This encompasses the use of artificial intelligence, machine learning, and the Internet of Things to enhance operational efficiency. By leveraging these technologies, companies can achieve real-time data analysis and predictive maintenance, which ultimately leads to improved productivity and reduced downtime.

Focus on Sustainability

A growing emphasis on sustainability is influencing the Discrete Automation Market. Organizations are increasingly prioritizing eco-friendly practices and seeking automation solutions that minimize environmental impact. This trend is driven by both consumer demand for sustainable products and regulatory pressures, prompting companies to adopt greener manufacturing processes.

Customization and Flexibility

Customization and flexibility are becoming essential in the Discrete Automation Market. As industries evolve, there is a rising need for tailored automation solutions that can adapt to specific operational requirements. This trend reflects a shift towards more agile manufacturing processes, allowing companies to respond swiftly to changing market demands.

Discrete Automation Market Drivers

Rising Demand for Automation Solutions

The increasing demand for automation solutions across various industries is a primary driver of the Discrete Automation Market. As manufacturers seek to enhance productivity and efficiency, the adoption of automation technologies has surged. According to recent data, the market for discrete automation is projected to grow at a compound annual growth rate of approximately 8.5% over the next five years. This growth is fueled by the need for reduced operational costs and improved quality control. Industries such as automotive, electronics, and consumer goods are particularly focused on integrating automation to streamline their processes. The Discrete Automation Market is thus witnessing a robust expansion as companies invest in advanced automation systems to remain competitive.

Technological Advancements in Robotics

Technological advancements in robotics are significantly influencing the Discrete Automation Market. Innovations in robotic systems, including collaborative robots and artificial intelligence, are enabling manufacturers to automate complex tasks with greater precision and flexibility. The integration of advanced robotics is expected to enhance production capabilities, allowing for faster turnaround times and reduced labor costs. Recent estimates suggest that the robotics segment within the discrete automation market could account for over 30% of the total market share by 2026. As industries increasingly adopt these technologies, the Discrete Automation Market is likely to experience substantial growth driven by the need for smarter and more efficient manufacturing solutions.

Increased Focus on Operational Efficiency

The heightened focus on operational efficiency is a critical driver of the Discrete Automation Market. Companies are increasingly recognizing the importance of optimizing their operations to remain competitive in a rapidly evolving market. This trend is leading to a surge in investments in automation technologies that can streamline processes, reduce waste, and enhance overall productivity. Data indicates that organizations implementing discrete automation solutions can achieve efficiency improvements of up to 30%. As businesses strive to maximize their output while minimizing costs, the Discrete Automation Market is poised for continued growth, driven by the demand for innovative solutions that enhance operational performance.

Regulatory Compliance and Safety Standards

Regulatory compliance and safety standards are becoming increasingly stringent across various industries, driving the growth of the Discrete Automation Market. Companies are compelled to adopt automation solutions that not only enhance productivity but also ensure compliance with safety regulations. The implementation of automated systems can significantly reduce the risk of human error and improve workplace safety. As industries such as food and beverage, pharmaceuticals, and chemicals face rigorous regulatory scrutiny, the demand for compliant automation solutions is expected to rise. This trend is likely to propel the Discrete Automation Market forward, as businesses prioritize safety and compliance in their operational strategies.

Growing Need for Customization in Manufacturing

The growing need for customization in manufacturing processes is shaping the Discrete Automation Market. As consumer preferences evolve, manufacturers are increasingly required to produce tailored products in smaller batches. This shift necessitates flexible automation solutions that can adapt to varying production requirements. The market for discrete automation is expected to expand as companies invest in technologies that allow for greater customization without sacrificing efficiency. Recent trends suggest that the demand for customized automation solutions could lead to a market growth rate of around 7% annually. Consequently, the Discrete Automation Market is likely to thrive as manufacturers seek to meet the diverse needs of their customers.

Market Segment Insights

By Component: Hardware (Largest) vs. Software (Fastest-Growing)

In the Discrete Automation Market, the component segment is primarily composed of hardware, software, and services. Among these, hardware constitutes the largest share, largely due to its fundamental role in enabling automation solutions, including sensors, controllers, and power supplies. Software follows closely, making significant advancements in capabilities, leading to a strong customer preference for integrated automation solutions that enhance operational efficiency. The growth trend within the component segment is propelled by rapid technological advancements and the increasing demand for smart manufacturing. The software segment, in particular, is witnessing the fastest growth as industries seek more streamlined and adaptive solutions to meet evolving challenges. The expansion of the Internet of Things (IoT) also contributes to the software segment’s growth, pushing organizations to adopt more sophisticated software services that facilitate connectivity and interoperability.

Hardware: Dominant vs. Software: Emerging

In the discrete automation sector, hardware remains the dominant component, anchoring the market with essential elements like drive systems, PLCs, and robotics that ensure reliable performance across various industrial applications. This strong presence is bolstered by manufacturers who continuously innovate to produce more efficient and compact hardware solutions. On the other hand, the software component, while still emerging, is gaining significant traction as industries lean towards automation to enhance productivity. Advanced software solutions, including data analytics, artificial intelligence, and machine learning algorithms, are becoming integral in optimizing operations, leading to increased adaptability and decision-making capabilities. As both components progress, the collaboration between hardware and software is expected to foster an environment conducive to transformative automation practices.

By Industry: Automotive (Largest) vs. Semiconductor (Fastest-Growing)

The Discrete Automation Market is experiencing a diverse landscape across several industry segments. The Automotive sector stands out as the largest market share holder, driven by increasing automation in manufacturing processes and a rising demand for electric vehicles. This sector's embrace of robotics and automation technologies has solidified its leading position within the overall market framework. In contrast, the Semiconductor industry, though smaller in size, is identified as the fastest-growing segment. The exponential rise in semiconductor demand for various applications, including AI and IoT, fuels this growth, positioning it as a critical driver of innovation and efficiency in discrete automation solutions.

Automotive: Traditional Manufacturing (Dominant) vs. Semiconductor: AI Solutions (Emerging)

In the Discrete Automation Market, the Automotive industry's traditional manufacturing practices retain a dominant position, capitalizing on established workflows and robust supply chains. This segment prioritizes reliable and continuous improvements in operational efficiency through automation technologies. Conversely, the Semiconductor sector is rapidly evolving, particularly in harnessing AI solutions to drive innovation. This emerging segment is characterized by a focus on advanced manufacturing processes, predictive maintenance, and intelligent automation, thereby enhancing productivity and quality. The integration of AI in semiconductor manufacturing not only boosts operational efficiency but also enables real-time decision-making, setting the stage for a transformative shift in the discrete automation landscape.

By Application: Material Handling (Largest) vs. Packaging (Fastest-Growing)

The Discrete Automation Market is characterized by a diverse array of applications, each playing a unique role in boosting operational efficiency. Among these, Material Handling dominates the market, accounting for a significant portion of the overall application share. This is primarily driven by the increasing demand for automated solutions in manufacturing and distribution processes, where efficiency and speed are critical. Meanwhile, Packaging is emerging rapidly, driven by innovations in technology and evolving consumer preferences that demand faster and more efficient packaging solutions.

Material Handling (Dominant) vs. Packaging (Emerging)

Material Handling stands as the dominant application within the Discrete Automation Market, primarily due to its essential role in logistics and supply chain optimization. This segment focuses on automation solutions that streamline the movement, protection, and storage of products throughout manufacturing and distribution processes. In contrast, Packaging is an emerging application, capturing attention for its role in enhancing product presentation and compliance with regulatory standards. As industries evolve, organizations increasingly invest in automated packaging systems to meet the growing demands for speed and efficiency, making this a rapidly expanding segment.

Get more detailed insights about Discrete Automation Market

Regional Insights

North America : Innovation and Technology Leader

North America is the largest market for discrete automation, holding approximately 40% of the global share. The region's growth is driven by rapid technological advancements, increased demand for automation in manufacturing, and supportive government regulations promoting innovation. The U.S. leads this market, followed closely by Canada, as industries seek to enhance productivity and efficiency through automation solutions. The competitive landscape is dominated by key players such as Rockwell Automation, Siemens, and Honeywell, which are investing heavily in R&D to develop cutting-edge automation technologies. The presence of advanced manufacturing sectors, particularly in automotive and electronics, further fuels demand. As companies increasingly adopt smart manufacturing practices, the market is expected to continue its upward trajectory.

Europe : Regulatory Framework and Growth

Europe is the second-largest market for discrete automation, accounting for approximately 30% of the global market share. The region benefits from stringent regulations aimed at enhancing industrial efficiency and sustainability. Countries like Germany and France are at the forefront, driving demand through initiatives that promote digital transformation and automation in various sectors, including automotive and pharmaceuticals. Leading countries in Europe include Germany, the UK, and France, where major players like Siemens and Schneider Electric are headquartered. The competitive landscape is characterized by a mix of established firms and innovative startups, all vying for market share. The European market is also witnessing increased collaboration between technology providers and end-users to develop tailored automation solutions that meet specific industry needs.

Asia-Pacific : Emerging Market Potential

Asia-Pacific is witnessing significant growth in the discrete automation market, holding approximately 25% of the global share. The region's rapid industrialization, coupled with increasing investments in smart manufacturing, is driving demand for automation solutions. Countries like China and Japan are leading this growth, supported by government initiatives aimed at modernizing manufacturing processes and enhancing productivity. China is the largest market in the region, with Japan following closely behind. The competitive landscape features key players such as Mitsubishi Electric and Fanuc, which are focusing on innovation and technology advancements. The presence of a robust manufacturing base and a growing emphasis on automation in various sectors, including electronics and textiles, further propels market growth in Asia-Pacific.

Middle East and Africa : Resource-Rich and Growing Demand

The Middle East and Africa region is emerging as a significant player in the discrete automation market, holding approximately 5% of the global share. The growth is driven by increasing investments in infrastructure and industrial projects, particularly in oil and gas, manufacturing, and utilities. Countries like the UAE and South Africa are leading this trend, supported by government initiatives aimed at diversifying economies and enhancing industrial capabilities. The competitive landscape is characterized by a mix of local and international players, with companies like ABB and Emerson Electric establishing a strong presence. The region's focus on adopting advanced technologies and automation solutions is expected to drive further growth, as industries seek to improve efficiency and reduce operational costs.

Discrete Automation Market Regional Image

Key Players and Competitive Insights

Major players in Discrete Automation Market industry are adopting various strategies to gain a competitive advantage. Leading Discrete Automation Market players are focusing on developing new products and technologies to cater to the evolving needs of customers. They are also investing in research and development to improve their product offerings. Discrete Automation Market development is being driven by the increasing adoption of automation solutions across various industries. The growing need for efficiency and productivity is also contributing to the growth of the Discrete Automation Market.Schneider Electric is a leading player in the Discrete Automation Market industry.

The company offers a wide range of automation solutions, including programmable logic controllers (PLCs), industrial computers and software. Schneider Electric also provides consulting and engineering services to help customers implement and maintain their automation systems. 

The company's strong presence and extensive product portfolio give it a competitive edge in the Discrete Automation Market.ABB is another major player in the Discrete Automation Market. The company offers a comprehensive range of automation solutions, including robots, drives and motors. ABB also provides a variety of software and services to support its automation products. The company's focus on innovation and customer service has helped it to establish a strong position in the Discrete Automation Market. ABB is well-positioned to capitalize on the growing demand for automation solutions in the coming years.

Key Companies in the Discrete Automation Market market include

Industry Developments

The Discrete Automation Market is poised to grow significantly in the coming years. The market is expected to be worth USD 132.23 billion in 2023 and is projected to reach USD 200.0 billion by 2032, exhibiting a CAGR of 4.71%. This growth is attributed to the increasing adoption of automation technologies in various industries, such as automotive, food and beverage and pharmaceuticals.Recent news developments in the Discrete Automation Market include the launch of new products and partnerships.

For instance, in 2023, Siemens introduced its latest generation of programmable logic controllers (PLCs), the SIMATIC S7-1500 series, which offers improved performance and connectivity. Additionally, Rockwell Automation and PTC announced a strategic partnership to integrate PTC's ThingWorx Industrial IoT platform with Rockwell Automation's FactoryTalk software suite. These developments indicate the growing focus on innovation and collaboration in the Discrete Automation Market.

Future Outlook

Discrete Automation Market Future Outlook

The Discrete Automation Market is projected to grow at a 4.71% CAGR from 2024 to 2035, driven by advancements in robotics, IoT integration, and demand for efficiency.

New opportunities lie in:

  • Development of AI-driven predictive maintenance solutions
  • Expansion of modular automation systems for flexible manufacturing
  • Integration of cybersecurity measures in automation technologies

By 2035, the Discrete Automation Market is expected to be robust, driven by innovation and strategic investments.

Market Segmentation

Discrete Automation Market Industry Outlook

  • Automotive
  • Electronics
  • Food and Beverage
  • Pharmaceutical
  • Semiconductor

Discrete Automation Market Component Outlook

  • Hardware
  • Software
  • Services

Discrete Automation Market Application Outlook

  • Assembly
  • Inspection
  • Material Handling
  • Packaging
  • Testing

Report Scope

MARKET SIZE 2024145.0(USD Billion)
MARKET SIZE 2025151.83(USD Billion)
MARKET SIZE 2035240.61(USD Billion)
COMPOUND ANNUAL GROWTH RATE (CAGR)4.71% (2024 - 2035)
REPORT COVERAGERevenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR2024
Market Forecast Period2025 - 2035
Historical Data2019 - 2024
Market Forecast UnitsUSD Billion
Key Companies ProfiledMarket analysis in progress
Segments CoveredMarket segmentation analysis in progress
Key Market OpportunitiesIntegration of artificial intelligence in manufacturing processes enhances efficiency in the Discrete Automation Market.
Key Market DynamicsRising demand for automation solutions drives technological advancements and competitive dynamics in the discrete automation sector.
Countries CoveredNorth America, Europe, APAC, South America, MEA

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FAQs

What is the projected market valuation of the Discrete Automation Market by 2035?

The Discrete Automation Market is projected to reach approximately 240.61 USD Billion by 2035.

What was the market valuation of the Discrete Automation Market in 2024?

In 2024, the Discrete Automation Market was valued at 145.0 USD Billion.

What is the expected CAGR for the Discrete Automation Market during the forecast period 2025 - 2035?

The expected CAGR for the Discrete Automation Market during the forecast period 2025 - 2035 is 4.71%.

Which companies are considered key players in the Discrete Automation Market?

Key players in the Discrete Automation Market include Siemens, Rockwell Automation, Schneider Electric, and Mitsubishi Electric, among others.

What are the main components of the Discrete Automation Market and their valuations?

The main components include Hardware valued between 50.0 and 80.0 USD Billion, Software between 40.0 and 70.0 USD Billion, and Services between 55.0 and 90.61 USD Billion.

Which industry segments are driving growth in the Discrete Automation Market?

The industry segments driving growth include Semiconductor, Automotive, and Electronics, with valuations ranging from 15.0 to 75.0 USD Billion.

What applications are most prevalent in the Discrete Automation Market?

Prevalent applications include Material Handling, Assembly, and Testing, with valuations between 25.0 and 60.0 USD Billion.

How does the Discrete Automation Market's growth compare across different applications?

Growth varies across applications, with Material Handling projected to reach 60.0 USD Billion and Packaging expected to reach 45.0 USD Billion.

What role do companies like ABB and Honeywell play in the Discrete Automation Market?

Companies like ABB and Honeywell are instrumental in shaping the market through innovative solutions and extensive service offerings.

How does the Discrete Automation Market's valuation in 2024 compare to its projected valuation in 2035?

The market valuation in 2024 was 145.0 USD Billion, which indicates substantial growth to an estimated 240.61 USD Billion by 2035.

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