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    Oil Gas Additive Manufacturing Market

    ID: MRFR/E&P/21877-HCR
    128 Pages
    Priya Nagrale
    October 2025

    Oil And Gas Additive Manufacturing Market Research Report By Application (Metal Components, Polymer Components, Ceramic Components, Composite Components), By Process (Powder Bed Fusion, Directed Energy Deposition, Material Jetting, Vat Photopolymerization), By Material (Metals, Polymers, Ceramics, Composites), By End-Use Industry (Oil and Gas Equipment, Pipelines, Valves and Fittings, Subsea Equipment) and By Regional (North America, Europe, South America, Asia Pacific, Middle East and Africa) - Forecast to 2035

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    Oil Gas Additive Manufacturing Market Infographic
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    Oil Gas Additive Manufacturing Market Summary

    The Global Oil and Gas Additive Manufacturing Market is projected to grow significantly from 1.31 USD Billion in 2024 to 3.63 USD Billion by 2035.

    Key Market Trends & Highlights

    Oil And Gas Additive Manufacturing Key Trends and Highlights

    • The market is expected to experience a compound annual growth rate (CAGR) of 9.71% from 2025 to 2035.
    • By 2035, the market valuation is anticipated to reach 3.63 USD Billion, indicating robust growth opportunities.
    • in 2024, the market is valued at 1.31 USD Billion, reflecting the increasing interest in additive manufacturing technologies.
    • Growing adoption of advanced manufacturing techniques due to the need for cost-effective production solutions is a major market driver.

    Market Size & Forecast

    2024 Market Size 1.31 (USD Billion)
    2035 Market Size 3.63 (USD Billion)
    CAGR (2025-2035) 9.72%

    Major Players

    Stratasys, 3D Systems, EOS, GE Additive, HP, Arcam Group, SLM Solutions, Materialise, ExOne, Trumpf, Renishaw, CONCEPT Laser, Markforged, Voxeljet, Additive Industries

    Oil Gas Additive Manufacturing Market Trends

    The Oil And Gas Additive Manufacturing Market is characterized by increasing adoption in the manufacturing of complex components, driving the need for lightweight and durable parts. Key market drivers include the rising demand for customized and efficient components, stringent safety regulations, and technological advancements.

    Growing concerns over environmental sustainability have prompted oil and gas companies to explore additive manufacturing as a viable solution for reducing waste and emissions. This has led to increased investment in research and development, leading to innovations in materials and processes.

    Recent trends have witnessed the emergence of advanced technologies such as multi-material printing and in-situ monitoring, offering improved efficiency and control during production. The Market is also experiencing a shift towards cloud-based platforms, which enable remote monitoring and optimization of manufacturing operations.

    The integration of additive manufacturing technologies within the oil and gas sector appears to enhance operational efficiency and reduce costs, thereby fostering innovation and sustainability in resource extraction and management.

    U.S. Department of Energy

    Oil Gas Additive Manufacturing Market Drivers

    Cost Reduction Strategies

    Cost reduction strategies are pivotal in shaping the Global Oil And Gas Additive Manufacturing Market Industry. The ability to produce components with less material waste and reduced labor costs makes additive manufacturing an attractive option for oil and gas companies. By leveraging these technologies, firms can streamline their supply chains and decrease lead times significantly. This efficiency not only lowers operational costs but also enhances competitiveness in a market characterized by fluctuating oil prices. As the industry continues to embrace these strategies, the market is anticipated to witness a compound annual growth rate of 9.71% from 2025 to 2035.

    Market Growth Projections

    The Global Oil And Gas Additive Manufacturing Market Industry is projected to experience substantial growth in the coming years. With an estimated market size of 1.31 USD Billion in 2024, the industry is expected to expand to 3.63 USD Billion by 2035. This growth trajectory reflects a compound annual growth rate of 9.71% from 2025 to 2035, driven by various factors including technological advancements, sustainability initiatives, and the need for cost-effective solutions. The increasing adoption of additive manufacturing technologies across the oil and gas sector indicates a transformative shift in production methodologies, positioning the industry for a robust future.

    Sustainability Initiatives

    Sustainability initiatives are becoming a driving force within the Global Oil And Gas Additive Manufacturing Market Industry. Companies are increasingly focusing on reducing their carbon footprint and enhancing environmental responsibility. Additive manufacturing allows for the production of lighter and more efficient components, which can lead to reduced energy consumption during operation. Furthermore, the ability to recycle materials in the additive manufacturing process aligns with global sustainability goals. This shift towards greener practices is expected to contribute to the market's growth, as organizations seek to comply with stricter regulations and meet consumer demand for environmentally friendly solutions.

    Technological Advancements

    The Global Oil And Gas Additive Manufacturing Market Industry is experiencing rapid technological advancements that enhance production efficiency and reduce costs. Innovations in 3D printing technologies, such as metal additive manufacturing, allow for the creation of complex components that traditional methods cannot achieve. For instance, companies are increasingly utilizing these technologies to produce spare parts on-demand, minimizing downtime and inventory costs. As a result, the market is projected to grow from 1.31 USD Billion in 2024 to 3.63 USD Billion by 2035, indicating a robust adoption of these advanced manufacturing techniques.

    Customization and Flexibility

    Customization and flexibility are essential attributes driving the Global Oil And Gas Additive Manufacturing Market Industry. The ability to tailor components to specific operational requirements enables companies to optimize performance and enhance safety. Additive manufacturing facilitates rapid prototyping, allowing for quick iterations and adjustments based on real-time feedback. This adaptability is particularly beneficial in the oil and gas sector, where operational conditions can vary significantly. As companies increasingly recognize the value of customized solutions, the demand for additive manufacturing technologies is expected to rise, further propelling market growth.

    Global Supply Chain Resilience

    The need for global supply chain resilience is a critical driver in the Global Oil And Gas Additive Manufacturing Market Industry. Recent disruptions in traditional supply chains have prompted companies to explore additive manufacturing as a means to localize production and mitigate risks. By producing components closer to operational sites, firms can reduce dependency on long supply chains and enhance responsiveness to market changes. This shift not only improves supply chain efficiency but also supports sustainability goals by minimizing transportation emissions. As organizations prioritize resilience, the adoption of additive manufacturing technologies is likely to increase.

    Market Segment Insights

    Oil And Gas Additive Manufacturing Market Application Insights  

    The Oil And Gas Additive Manufacturing Market is segmented based on Application into Metal Components, Polymer Components, Ceramic Components, and Composite Components. Metal Components: this segment is anticipated to hold the largest market share of 42.6% in 2023 and is expected to reach USD 1.06 Billion by 2032, growing at a substantial CAGR of 9.3% during the forecast period. The Metal Components segment is anticipated to achieve a significant share of the Market due to the escalating demand for lightweight and durable components in the oil and gas industry.

    The Polymer Components segment is also expected to witness substantial growth over the forecast period on account of the rapidly increasing use of 3D printing technologies for the production of complex and customized components. The growth of Ceramic Components and Composite Components is also expected to be achieved from the unique properties of ceramics- high temperature and wear resistance and those of composites – corrosion resistance, respectively.

    The Oil And Gas Additive Manufacturing Market is primarily driven by the utility of this technology across various applications, including metal, polymer, ceramic, and composite components. Also, some rising drivers include the growing requirement for manufacturing processes that are proficient and cost-effective, lightweight and durable components of machines, and the quick pace of digitalization across the oil and gas additive manufacturing market. The Market is expected to grow expeditiously in the coming years.

    Source: Primary Research, Secondary Research, Market Research Future Database and Analyst Review

    Oil And Gas Additive Manufacturing Market Process Insights  

    The Oil And Gas Additive Manufacturing Market by process is segmented into Powder Bed Fusion, Directed Energy Deposition, Material Jetting, Vat Photopolymerization, and Others. Of them, Powder Bed Fusion dominated the Oil And Gas Additive Manufacturing Market in 2023, generating more than half of its revenue at that time. This can be attributed to the fact that Powder Bed Fusion offers high precision and accuracy, which is vital for the production of complex and high-performance parts. However, the growth of Directed Energy Deposition will be the most rapid, implying a CAGR of 19.70% during the forecast period.

    The demand for this technology is growing as it enables the creation of large and complex details with reduced material waste. Moreover, it can be used to create any parts using various materials. As for VAT photopolymerization, its growth is expected to be moderate as it will take time to introduce such new technology in the oil and gas industry.

    Oil And Gas Additive Manufacturing Market Material Insights  

    The Oil And Gas Additive Manufacturing Market is segmented by Material into Metals, Polymers, Ceramics, and Composites. Among these, the Metals segment is expected to hold the largest market share in 2023, with a valuation of around 0.52 USD Billion. The growth of this segment can be attributed to the increasing demand for metal-based components in oil and gas applications, such as pipelines, valves, and pumps. The Polymers segment is expected to witness significant growth over the forecast period, owing to the rising adoption of lightweight and corrosion-resistant polymer materials in additive manufacturing processes.

    The Ceramics segment is also anticipated to experience considerable growth, driven by the demand for high-performance ceramic components in harsh oil and gas environments. The Composites segment is expected to exhibit a steady growth rate, driven by the increasing use of composite materials for lightweight and durable components in oil and gas applications. Overall, the Oil And Gas Additive Manufacturing Market is expected to experience significant growth in the coming years, driven by increasing demand for lightweight, durable, and corrosion-resistant components in the oil and gas industry.

    Oil And Gas Additive Manufacturing Market End-Use Industry Insights  

    The end-use industry segment of the Oil And Gas Additive Manufacturing Market is categorized into Oil and Gas Equipment, Pipelines, Valves and Fittings, and Subsea Equipment. In 2023, the Oil and Gas Equipment segment held the largest market share and is expected to maintain its dominance throughout the forecast period. This is attributed to the increasing demand for lightweight and durable components in oil and gas equipment, such as pumps, compressors, and valves. The Pipelines segment is also expected to witness significant growth, owing to the rising demand for new pipelines and the replacement of aging infrastructure.

    Valves and Fittings are another important segment, driven by the growing need for reliable and efficient fluid control systems in oil and gas operations. Subsea Equipment is expected to experience steady growth, supported by the increasing exploration and production activities in deepwater and ultra-deepwater environments.

    Get more detailed insights about Oil And Gas Additive Manufacturing Market Research Report - Forecast Till 2034

    Regional Insights

    The Oil And Gas Additive Manufacturing Market is segmented into North America, Europe, APAC, South America, and MEA. North America is expected to hold the largest market share due to the presence of a large number of oil and gas companies and the increasing adoption of additive manufacturing technologies. Europe is expected to be the second-largest Market, followed by APAC. The APAC region is expected to witness the highest growth rate due to the increasing demand for oil and gas. South America and MEA are expected to be the smallest markets.

    Oil And Gas Additive Manufacturing Market, By Regional

    Source: Primary Research, Secondary Research, Market Research Future Database and Analyst Review

    Key Players and Competitive Insights

    Major players in the industry are continuously investing in research and development in order to enhance their product offerings and gain a competitive edge. This leads to a focus on developing solutions that address the specific requirements of the industry. This development will drive market growth in the future. The Competitive Landscape is characterized by existing leaders as well as a number of newly entering market players. Key players in the Market include Stratasys, 3D Systems, EOS, GE Additive, and HP.

    Stratasys is involved in the production and commercialization of additive manufacturing solutions. The company offers a wide range of solutions, including FDM, PolyJet, stereolithography, and others. The company focuses on expanding the utility of the solutions, thereby improving applications across various end-use verticals. The company’s solutions are used to enhance applications across prototyping, tooling, and end-use part production across various applications within the industry. The company has a strong global base with a wide network of distributors and partners. Additionally, it spends widely on research and development, thereby holding a significant number of patents related to the technology.

    Another major competitor in the Market is 3D Systems. 3D Systems produces a number of solutions, including SLS, SLA, DLP, and others. The company’s solutions are used to enhance applications across prototyping, tooling, and end-use part production across various applications within the industry. Similar to Stratasys, it has a strong base with a wide network of distributors and partners. The company invests continually in research and development, and it has a significant number of patents related to the technology.

    Key Companies in the Oil Gas Additive Manufacturing Market market include

    Industry Developments

    The Oil And Gas Additive Manufacturing Market is expected to grow from USD 1.09 billion in 2023 to USD 2.5 billion by 2032, exhibiting a CAGR of 9.7% during the forecast period. The rising demand for lightweight and durable components, coupled with the increasing adoption of 3D printing in the oil and gas industry, is driving market growth. Key developments in the Market include the introduction of new materials and technologies that enhance the performance and efficiency of 3D-printed components.

    For instance, in 2023, SLM Solutions, a leading provider of metal additive manufacturing systems, launched the SLM 500, a new 3D printing system designed for the production of high-performance metal components for the oil and gas industry.

    Future Outlook

    Oil Gas Additive Manufacturing Market Future Outlook

    The Oil And Gas Additive Manufacturing Market is projected to grow at a 9.72% CAGR from 2025 to 2035, driven by technological advancements and increased demand for customized solutions.

    New opportunities lie in:

    • Develop advanced materials for enhanced durability in extreme environments.
    • Implement AI-driven predictive maintenance solutions to optimize production efficiency.
    • Expand service offerings in 3D printing for rapid prototyping and reduced lead times.

    By 2035, the market is expected to achieve substantial growth, reflecting evolving industry needs and technological integration.

    Market Segmentation

    Oil And Gas Additive Manufacturing Market Process Outlook

    • Powder Bed Fusion
    • Directed Energy Deposition
    • Material Jetting
    • Vat Photopolymerization

    Oil And Gas Additive Manufacturing Market Material Outlook

    • Metals
    • Polymers
    • Ceramics
    • Composites

    Oil And Gas Additive Manufacturing Market Regional Outlook

    • North America
    • Europe
    • South America
    • Asia Pacific
    • Middle East and Africa

    Oil And Gas Additive Manufacturing Market Application Outlook

    • Metal Components
    • Polymer Components
    • Ceramic Components
    • Composite Components

    Oil And Gas Additive Manufacturing Market End-Use Industry Outlook

    • Oil and Gas Equipment
    • Pipelines
    • Valves and Fittings
    • Subsea Equipment

    Report Scope

    Report Attribute/Metric Details
    Market Size 2024    1.31 (USD Billion)
    Market Size 2025    1.43 (USD Billion)
    Market Size 2035 3.63 (USD Billion)
    Compound Annual Growth Rate (CAGR) 9.72% (2025 - 2035)
    Report Coverage Revenue Forecast, Competitive Landscape, Growth Factors, and Trends
    Base Year 2024
    Market Forecast Period 2025 - 2035
    Historical Data 2019 - 2023
    Market Forecast Units USD Billion
    Key Companies Profiled GE Additive, 3D Systems, EOS Group, Stratasys, Arcam Group, SLM Solutions, Materialise, ExOne, Trumpf, Renishaw, CONCEPT Laser, Markforged, Voxeljet, Additive Industries.
    Segments Covered Application ,Process ,Material ,End-Use Industry ,Regional
    Key Market Opportunities Increased demand for lightweight and corrosion-resistant components Growing adoption of additive manufacturing in harsh environments Need for rapid prototyping and customization. Opportunities for integration with existing production processes The emergence of new materials and technologies specific to the oil and gas industry
    Key Market Dynamics Rising demand for lightweight and cost-effective components Stringent government regulations on emissions Advancements in additive manufacturing technologies Growing demand for customized solutions Increasing focus on sustainability
    Countries Covered North America, Europe, APAC, South America, MEA

    FAQs

    What is the current market size of the Oil And Gas Additive Manufacturing Market?

    The Oil And Gas Additive Manufacturing Market is expected to reach a valuation of USD 1.31 billion in 2024.

    What is the projected CAGR of the Oil And Gas Additive Manufacturing Market?

    The Oil And Gas Additive Manufacturing Market is expected to grow at a CAGR of 9.72% from 2025 to 2034.

    Which region is expected to dominate the Oil And Gas Additive Manufacturing Market?

    North America is expected to dominate the Oil And Gas Additive Manufacturing Market, accounting for a significant share of the Market in 2023.

    What are the key applications of Oil And Gas Additive Manufacturing?

    Key applications of Oil And Gas Additive Manufacturing include the production of components such as valves, pumps, heat exchangers, and pipes.

    Who are some of the key competitors in the Oil And Gas Additive Manufacturing Market?

    Some of the key competitors in the Oil And Gas Additive Manufacturing Market include SLM Solutions, EOS, Arcam, and Renishaw.

    What is driving the growth of the Oil And Gas Additive Manufacturing Market?

    The growth of the Oil And Gas Additive Manufacturing Market is driven by factors such as the increasing demand for lightweight and complex components, the need for reduced production costs, and the ability to produce parts with improved performance.

    What are the challenges faced by the Oil And Gas Additive Manufacturing Market?

    The Oil And Gas Additive Manufacturing Market faces challenges such as the high cost of equipment and materials, the need for skilled labor, and the lack of standardization.

    What is the expected market size of the Oil And Gas Additive Manufacturing Market in 2034?

    The Oil And Gas Additive Manufacturing Market is expected to reach a valuation of USD 3.31 billion by 2034.

    What are the emerging trends in the Oil And Gas Additive Manufacturing Market?

    Emerging trends in the Oil And Gas Additive Manufacturing Market include the development of new materials, the adoption of new technologies, and the increasing use of automation.

    What is the impact of the COVID-19 pandemic on the Oil And Gas Additive Manufacturing Market?

    The COVID-19 pandemic had a negative impact on the Oil And Gas Additive Manufacturing Market, leading to a decline in demand for oil and gas products and services.

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