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    Pressure Relief Valve Market

    ID: MRFR/CO/22425-HCR
    100 Pages
    Snehal Singh
    October 2025

    Pressure Relief Valve PRV Market Research Report By Material (Forged Steel, Cast Steel, Stainless Steel, Bronze, Cast Iron), By Type (Pilot Operated, Direct Operated, Spring Loaded, Poppet, Diaphragm), By Size (1/2 Inch, 3/4 Inch, 1 Inch, 1.5 Inch, 2 Inch, 3 Inch, 4 Inch, 6 Inch, 8 Inch, 10 Inch), By Application (Oil and Gas, Chemical Processing, Power Generation, Water Treatment, Pharmaceutical) and By Regional (North America, Europe, South America, Asia-Pacific, Middle East and Africa) - Forecast to 2035

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    Pressure Relief Valve Market Infographic
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    Pressure Relief Valve Market Summary

    The Global Pressure Relief Valve PRV Market is projected to grow from 14.45 USD Billion in 2024 to 21.75 USD Billion by 2035.

    Key Market Trends & Highlights

    Pressure Relief Valve PRV Key Trends and Highlights

    • The market is expected to experience a compound annual growth rate (CAGR) of 3.79% from 2025 to 2035.
    • By 2035, the market valuation is anticipated to reach 21.8 USD Billion, reflecting a robust growth trajectory.
    • in 2024, the market is valued at 14.45 USD Billion, indicating a solid foundation for future expansion.
    • Growing adoption of advanced safety regulations due to increasing industrial safety standards is a major market driver.

    Market Size & Forecast

    2024 Market Size 14.45 (USD Billion)
    2035 Market Size 21.75 (USD Billion)
    CAGR (2025-2035) 3.79%

    Major Players

    Circor International, Inc., Baker Hughes Company., Halliburton Company., Flowserve Corporation., Watts Water Technologies, Inc., Crane Co., Dover Corporation., Emerson Electric Company., Weatherford International Ltd., Parker Hannifin Corporation., Mueller Water Products, Inc., Pentair plc., Schlumberger Limited., Rexnord Industries, LLC.

    Pressure Relief Valve Market Trends

    The global pressure relief valve (PRV) market is projected to witness significant growth in the coming years due to the increasing demand for industrial safety, stringent government regulations, and the expansion of process industries. The rise in awareness regarding the potential risks associated with over-pressurization has led to the adoption of PRVs in various industrial applications. These valves play a crucial role in protecting equipment and personnel from hazardous situations such as explosions or leaks.

    The increasing emphasis on safety and regulatory compliance in various industries is driving the demand for pressure relief valves, which are essential for preventing equipment failure and ensuring operational integrity.

    U.S. Department of Labor, Occupational Safety and Health Administration (OSHA)

    Pressure Relief Valve Market Drivers

    Market Growth Projections

    The Global Pressure Relief Valve PRV Market Industry is poised for substantial growth, with projections indicating a market value of 14.4 USD Billion in 2024 and an anticipated increase to 21.8 USD Billion by 2035. This growth trajectory suggests a compound annual growth rate (CAGR) of 3.79% from 2025 to 2035. Such projections highlight the increasing reliance on pressure relief valves across various sectors, including oil and gas, chemical processing, and manufacturing. The consistent demand for safety and efficiency in industrial applications is likely to drive this market forward, making it a critical area of focus for manufacturers and stakeholders alike.

    Technological Advancements

    Technological advancements in pressure relief valve design and manufacturing are reshaping the Global Pressure Relief Valve PRV Market Industry. Innovations such as smart valves equipped with IoT capabilities enable real-time monitoring and predictive maintenance, enhancing operational efficiency and safety. These advancements not only improve the performance of PRVs but also reduce downtime and maintenance costs for industries. As manufacturers continue to invest in research and development, the integration of cutting-edge technologies is likely to attract new customers and expand market reach. This trend aligns with the projected CAGR of 3.79% for the period from 2025 to 2035, indicating a robust growth trajectory.

    Stringent Safety Regulations

    Stringent safety regulations across various industries serve as a driving force for the Global Pressure Relief Valve PRV Market Industry. Regulatory bodies worldwide impose rigorous standards to ensure the safe operation of pressure systems, compelling manufacturers to integrate advanced pressure relief valves into their designs. For instance, the American Society of Mechanical Engineers (ASME) and other international organizations set guidelines that necessitate the use of PRVs in critical applications. Compliance with these regulations not only enhances safety but also fosters market growth, as industries invest in high-quality PRVs to meet legal requirements and avoid penalties. This regulatory landscape is expected to sustain the market's upward trajectory.

    Increasing Industrial Automation

    The ongoing trend towards industrial automation significantly influences the Global Pressure Relief Valve PRV Market Industry. As industries increasingly adopt automated systems, the demand for reliable safety mechanisms, such as pressure relief valves, escalates. These valves are crucial in preventing overpressure situations in automated processes, thereby ensuring operational safety and efficiency. With the global industrial automation market projected to reach substantial figures, the pressure relief valve segment is poised for growth. This trend is likely to contribute to the market's expansion, with a projected value of 14.4 USD Billion in 2024, reflecting the critical role of PRVs in modern industrial applications.

    Rising Demand in Oil and Gas Sector

    The oil and gas sector remains a pivotal driver for the Global Pressure Relief Valve PRV Market Industry. As exploration and production activities intensify, the need for effective pressure management systems becomes paramount. Pressure relief valves are essential in safeguarding equipment and personnel from the risks associated with high-pressure environments. The sector's recovery and expansion are likely to bolster the demand for PRVs, particularly in upstream and downstream operations. Given the industry's scale, the pressure relief valve market is projected to witness significant growth, contributing to the overall market value expected to reach 21.8 USD Billion by 2035.

    Growing Chemical Processing Industry

    The chemical processing industry significantly contributes to the Global Pressure Relief Valve PRV Market Industry. With the increasing production of chemicals and petrochemicals, the demand for effective pressure management solutions is on the rise. Pressure relief valves play a critical role in ensuring the safe operation of chemical plants, where the risk of overpressure can lead to catastrophic failures. As global chemical production continues to expand, driven by rising consumer demand, the market for pressure relief valves is expected to grow correspondingly. This sector's expansion underscores the importance of PRVs in maintaining safety and compliance, further solidifying their role in the industry.

    Market Segment Insights

    Pressure Relief Valve Prv Market Material Insights  

    The Material segment of the Pressure Relief Valve PRV Market is expected to witness significant growth over the forecast period. Forged Steel held the largest market share in 2023, and it is projected to continue its dominance throughout the forecast period. The high strength-to-weight ratio, durability, and corrosion resistance of Forged Steel make it an ideal choice for applications in high-pressure and critical environments. Cast Steel is another commonly used material, offering a combination of strength, ductility, and cost-effectiveness.Its versatility makes it suitable for a wide range of applications, including power plants, refineries, and chemical processing facilities.

    Stainless Steel is gaining popularity due to its excellent corrosion resistance, making it suitable for use in corrosive environments such as chemical processing and marine applications. Its strength and durability also contribute to its growing adoption. Bronze is another corrosion-resistant material, often used in marine and offshore applications due to its ability to withstand harsh conditions.

    Cast Iron is a cost-effective option, commonly used in low-pressure applications such as water distribution systems and plumbing fixtures.The Pressure Relief Valve PRV Market is driven by factors such as increasing demand for pressure relief valves in various industries, growing awareness of safety regulations, and advancements in valve technology.

    Source: Primary Research, Secondary Research, Market Research Future Database and Analyst Review

    Pressure Relief Valve Prv Market Type Insights  

    The Pressure Relief Valve PRV Market is segmented by Type into pilot-operated, direct-operated, spring-loaded, Poppet, and Diaphragm. Among these, the pilot-operated segment is anticipated to account for the largest revenue share in 2023, with a CAGR of 3.79% over the forecast period 2023-2032. This growth can be attributed to the increasing adoption of pilot-operated pressure relief valves in high-pressure applications, such as oil and gas, chemical processing, and power generation.

    Pilot-operated valves offer precise pressure control, high flow capacity, and reliable performance, making them ideal for these applications.The Direct Operated segment is expected to hold a significant market share owing to its simplicity, cost-effectiveness, and suitability for low-pressure applications. Spring Loaded valves are projected to witness steady growth due to their compact size and low maintenance requirements, while Poppet and Diaphragm valves are likely to gain traction in specific applications requiring high reliability and leak-tight sealing capabilities.

    Pressure Relief Valve Prv Market Size Insights  

    The size segment of the Pressure Relief Valve PRV Market is categorized by different sizes, including 1/2 Inch, 3/4 Inch, 1 Inch, 1.5 Inch, 2 Inch, 3 Inch, 4 Inch, 6 Inch, 8 Inch, and 10 Inch. Among these, the 2-inch segment held the largest market share in 2023, accounting for approximately 28.4% of the Pressure Relief Valve PRV Market revenue. This dominance is attributed to its widespread adoption in various industries, including oil and gas, chemical processing, and power generation.

    The 1-inch segment is projected to exhibit significant growth over the forecast period, driven by increasing demand from the food and beverage industry.Moreover, the 1/2-inch segment is expected to gain traction due to its growing use in residential and commercial plumbing applications.

    Pressure Relief Valve Prv Market Application Insights  

    The 'Oil and Gas segment is projected to hold the largest share of the Pressure Relief Valve PRV Market by 2029, owing to the increasing demand for oil and gas worldwide. Additionally, the growing need for pressure relief valves in the chemical processing and power generation industries is expected to drive the growth of the market.

    The 'Chemical Processing' segment is also anticipated to witness substantial growth over the forecast period, driven by the rising demand for pressure relief valves in the chemical and petrochemical industries.The 'Power Generation' segment is expected to account for a significant share of the Pressure Relief Valve PRV Market by 2032 due to the increasing construction of new power plants and the need for pressure relief valves in existing power plants.

    Furthermore, the 'Water Treatment' and 'Pharmaceutical' segments are anticipated to contribute to the growth of the market owing to the increasing demand for pressure relief valves in water treatment plants and pharmaceutical manufacturing facilities, respectively. Overall, the Pressure Relief Valve PRV Market is poised to witness robust growth over the next seven years, driven by factors such as increasing industrialization, urbanization, and population growth, leading to a surge in demand for pressure relief valves across various industries.

    Get more detailed insights about Pressure Relief Valve Prv Market Research Report — Global Forecast till 2034

    Regional Insights

    The Pressure Relief Valve PRV Market is segmented into North America, Europe, APAC, South America, and MEA. Among these regions, North America is expected to hold the largest share of the market in 2023, with a valuation of 5.26 Billion USD. The growth in this region is attributed to the increasing demand from the oil and gas industry, as well as the presence of major players in the region. Europe is expected to be the second-largest market, with a valuation of 3.18 Billion USD in 2023.

    The growth in this region is attributed to the growing adoption of pressure relief valves in the chemical and petrochemical industries.APAC is expected to be the fastest-growing region, with a CAGR of 4.2% from 2024 to 2032. The growth in this region is attributed to the increasing demand from the manufacturing and automotive industries.

    Pressure Relief Valve Prv Market Regional Insights

    Source: Primary Research, Secondary Research, Market Research Future Database and Analyst Review

    Key Players and Competitive Insights

    Major players in the Pressure Relief Valve PRV market industry are continuously adopting advanced technologies and strategies to maintain their edge in the market. Companies like Emerson and Tyco are continuously advancing their product offerings with a focus on providing innovative and customized solutions to meet specific customer needs. This has encouraged the development of specialized Pressure Relief Valve PRV market products catering to various sectors, including the oil and gas, chemical, and power generation industries.

    Top Pressure Relief Valve Prv Market players such as SAMSON and FIV are investing heavily in research and development activities to introduce new and improved solutions. They are also developing strategic partnerships and focusing on providing value-added services to expand their market presence.

    Leading Pressure Relief Valve PRV market players are also actively involved in promoting industry standards and guidelines to ensure the safety and reliability of their products.In response to the increasing demand from emerging markets and the need for efficient water distribution, Schneider Electric has identified new opportunities to provide affordable and energy-efficient Pressure Relief Valve Prv Market solutions. The company is expanding its product portfolio and developing localized solutions tailored to the specific requirements of these regions.

    Similarly, Prad has been focusing on providing cost-effective Pressure Relief Valve PRV market products and services to meet the growing demand from emerging markets. The company has been strengthening its manufacturing presence in these regions and developing partnerships with local distributors to improve its market reach.GEA Group has been focusing on digitalization and IoT-enabled solutions to streamline Pressure Relief Valve PRV market processes and enhance operational efficiency. The company is leveraging its expertise in data analytics and advanced manufacturing to provide innovative solutions that meet the growing demand for intelligent and connected systems in the industry.

    Hills has been strengthening its position in the market by focusing on customer-centric approaches and providing customized solutions tailored to specific application requirements. The company has been investing in its manufacturing capabilities and expanding its distribution channels to meet the growing demand for its products in various regions.

    Key Companies in the Pressure Relief Valve Market market include

    Industry Developments

    • Q2 2024: Emerson Launches New ASCO Series 158 Gas Valve for Industrial Pressure Relief Applications Emerson announced the launch of its ASCO Series 158 gas valve, designed for industrial pressure relief and safety shutoff applications, expanding its portfolio for critical process safety in manufacturing and energy sectors.
    • Q2 2024: Honeywell Unveils Smart Pressure Relief Valve with IoT Monitoring Capabilities Honeywell introduced a new smart pressure relief valve equipped with IoT-based monitoring, enabling real-time diagnostics and predictive maintenance for industrial customers.
    • Q3 2024: Weir Group Opens New Valve Manufacturing Facility in Texas Weir Group inaugurated a new manufacturing facility in Texas dedicated to producing pressure relief valves for the oil and gas sector, aiming to meet growing demand in North America.
    • Q2 2024: Curtiss-Wright Acquires Valve Manufacturer Dyna-Flo for $85 Million Curtiss-Wright completed the acquisition of Dyna-Flo, a Canadian manufacturer specializing in pressure relief and control valves, to strengthen its industrial valve portfolio.
    • Q1 2025: IMI plc Announces Strategic Partnership with Siemens for Digital Valve Solutions IMI plc entered a partnership with Siemens to co-develop digital pressure relief valve solutions, integrating advanced sensors and analytics for process industries.
    • Q2 2025: Flowserve Launches Next-Generation Pressure Relief Valve for LNG Applications Flowserve introduced a next-generation pressure relief valve specifically engineered for liquefied natural gas (LNG) facilities, featuring enhanced corrosion resistance and safety features.
    • Q3 2024: Pentair Appoints New President of Valves & Controls Division Pentair announced the appointment of a new president for its Valves & Controls division, overseeing global operations including pressure relief valve product lines.
    • Q1 2025: Yokogawa Launches Digital Pressure Relief Valve Monitoring Platform Yokogawa introduced a digital platform for real-time monitoring and predictive maintenance of pressure relief valves, targeting process safety in chemical and energy industries.
    • Q2 2024: Emerson Expands Manufacturing Capacity for Pressure Relief Valves in Singapore Emerson announced the expansion of its manufacturing facility in Singapore to increase production capacity for pressure relief valves, supporting growth in Asia-Pacific markets.
    • Q3 2025: SPX FLOW Wins Major Contract to Supply Pressure Relief Valves for Middle East Refinery Project SPX FLOW secured a contract to supply pressure relief valves for a large-scale refinery project in the Middle East, marking a significant win in the region's energy sector.
    • Q2 2025: Crane Co. Announces $120 Million Investment in New Valve R&D Center Crane Co. announced a $120 million investment to establish a new research and development center focused on advanced pressure relief valve technologies.
    • Q1 2024: Schneider Electric Launches EcoStruxure-Enabled Pressure Relief Valve for Smart Factories Schneider Electric launched a new EcoStruxure-enabled pressure relief valve, integrating digital connectivity for smart factory applications and enhanced process safety.

    Future Outlook

    Pressure Relief Valve Market Future Outlook

    The Pressure Relief Valve market is projected to grow at a 3.79% CAGR from 2025 to 2035, driven by increasing safety regulations and industrial automation.

    New opportunities lie in:

    • Invest in smart PRV technologies to enhance predictive maintenance capabilities.
    • Expand product lines to cater to renewable energy sectors.
    • Leverage digital marketing strategies to penetrate emerging markets effectively.

    By 2035, the Pressure Relief Valve market is expected to exhibit robust growth and innovation.

    Market Segmentation

    Pressure Relief Valve Prv Market Size Outlook

    • Oil and Gas
    • Chemical Processing
    • Power Generation
    • Water Treatment
    • Pharmaceutical

    Pressure Relief Valve Prv Market Type Outlook

    • 1/2 Inch
    • 3/4 Inch
    • 1 Inch
    • 5 Inch
    • 2 Inch
    • 3 Inch
    • 4 Inch
    • 6 Inch
    • 8 Inch
    • 10 Inch

    Pressure Relief Valve Prv Market Material Outlook

    • Pilot Operated
    • Direct Operated
    • Spring Loaded
    • Poppet
    • Diaphragm

    Pressure Relief Valve Prv Market Regional Outlook

    • North America
    • Europe
    • South America
    • Asia-Pacific
    • Middle East and Africa

    Pressure Relief Valve Prv Market Application Outlook

    • North America
    • Europe
    • South America
    • Asia-Pacific
    • Middle East and Africa

    Report Scope

    Report Attribute/Metric Details
    Market Size 2024 14.45 (USD Billion)
    Market Size 2025 14.99 (USD Billion)
    Market Size 2035 21.75 (USD Billion)
    Compound Annual Growth Rate (CAGR) 3.79% (2025 - 2035)
    Report Coverage Revenue Forecast, Competitive Landscape, Growth Factors, and Trends
    Base Year 2024
    Market Forecast Period 2025 - 2035
    Historical Data 2020 - 2024
    Market Forecast Units USD Billion
    Key Companies Profiled Circor International, Inc., Emerson Electric Company. , Baker Hughes Company. , Halliburton Company. , Flowserve Corporation. Watts Water Technologies, Inc., Crane Co., Dover Corporation. , Weatherford International Ltd., Parker Hannifin Corporation. , Mueller Water Products, Inc, Pentair plc. ,Schlumberger Limited. ,Rexnord Industries, LLC.
    Segments Covered Material, Type, Size, Application, Regional
    Key Market Opportunities Rising demand from the chemical industry Growing adoption in the renewable energy sector Increasing safety regulations in process industries Expanding applications in the oil and gas industry Technological advancements in materials and designs
    Key Market Dynamics Increasing demand for pressure relief valves in various industries Growing emphasis on safety and regulation compliance Advancements in materials and technologies Rising demand for energy-efficient and sustainable solutions Fluctuating prices of raw materials
    Countries Covered North America, Europe, APAC, South America, MEA

    FAQs

    What is the current and projected market size of the Global Pressure Relief Valve (PRV) Market?

    The global PRV market was valued at approximately USD 14.45 billion in 2024 and is projected to expand at a compound annual growth rate (CAGR) of 3.8% from 2025 to 2034, reaching an estimated value of USD 20.96 billion by 2034.

    Which region holds the largest market share in the Global PRV Market?

    North America held the largest market share in the global PRV market in 2023, accounting for approximately 35% of the total revenue. The region's dominance in the chemical, oil and gas, and power generation industries drives market growth.

    What are the key growth drivers of the Global PRV Market?

    The increasing adoption of PRVs in various industries, such as oil and gas, chemical, and power generation, is a major growth driver for the global PRV market. Growing demand for safety and regulatory compliance, along with advancements in valve technology, further contribute to market expansion.

    Who are the major competitors in the Global PRV Market?

    Some of the key players in the global PRV market include Emerson Electric Co., Schlumberger Limited, Flowserve Corporation, Velan Inc., and Baker Hughes Company. These companies offer a wide range of PRVs catering to diverse industry applications and regional markets.

    What are the different types of Pressure Relief Valves (PRVs) available?

    There are various types of PRVs available, including spring-loaded PRVs, pilot-operated PRVs, balanced PRVs, and thermal relief valves. Each type has unique characteristics and is suitable for specific applications and pressure ranges.

    What are the key applications of Pressure Relief Valves (PRVs)?

    PRVs find applications in various industries, primarily in oil and gas, chemical, power generation, and water treatment. They are used to protect equipment and personnel from overpressure conditions by releasing excess pressure from systems and vessels.

    What factors influence the selection of Pressure Relief Valves (PRVs)?

    Factors that influence the selection of PRVs include the pressure rating, temperature range, flow capacity, valve size, and material compatibility. The specific application and industry requirements determine the appropriate PRV type and specifications.

    What are the regulatory standards and certifications for Pressure Relief Valves (PRVs)?

    PRVs must comply with various industry standards and regulations to ensure safety and performance. These standards include ASME Boiler and Pressure Vessel Code, API Standard 526, and IEC 60079-0. PRVs also require certification from recognized bodies such as TV, CE, and UL.

    What are the emerging trends in the Global PRV Market?

    The adoption of digital technologies, such as remote monitoring and predictive maintenance, is gaining traction in the PRV market. Additionally, there is a growing demand for PRVs with higher pressure ratings and improved materials to meet the needs of extreme operating conditions.

    What is the outlook for the Global PRV Market?

    The global PRV market is projected to witness steady growth over the coming years, driven by ongoing industrial expansion, increasing safety regulations, and technological advancements. The growing adoption of PRVs in emerging economies and the expansion of the renewable energy sector are expected to further contribute to market growth.

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