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Synthetic Bio Thermoplastic Polyurethane Film Market

ID: MRFR/CnM/27967-HCR
100 Pages
Sejal Akre
October 2025

Synthetic and Bio Thermoplastic Polyurethane Film Market Research Report By Application (Automotive, Medical, Construction, Packaging, Other Industrial Applications), By Base Resins (Polycaprolactone (PCL), Polyethylene Adipate (PEA), Polybutylene Adipate (PBA), Polyethylene Glycol (PEG)), By Manufacturing Process (Extrusion, Casting, Coating, Laminating), By Properties (High Strength and Elasticity, Biodegradability, Transparency, Resistance to Wear and Tear), By End-User Industry (Healthcare, Electronics, Transportation, Consumer Products)... read more

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Synthetic Bio Thermoplastic Polyurethane Film Market Summary

As per MRFR analysis, the Synthetic and Bio Thermoplastic Polyurethane Film Market Size was estimated at 2.764 USD Billion in 2024. The Synthetic and Bio Thermoplastic Polyurethane Film industry is projected to grow from 2.893 in 2025 to 4.567 by 2035, exhibiting a compound annual growth rate (CAGR) of 4.67 during the forecast period 2025 - 2035.

Key Market Trends & Highlights

The Synthetic and Bio Thermoplastic Polyurethane Film Market is poised for substantial growth driven by sustainability and technological advancements.

  • The market is witnessing a pronounced shift towards sustainability, influencing product development and consumer preferences.
  • Customization and versatility are becoming increasingly critical, allowing manufacturers to cater to diverse applications across various industries.
  • North America remains the largest market, while Asia-Pacific is emerging as the fastest-growing region, reflecting a dynamic global landscape.
  • Key market drivers include a strong focus on sustainability and rising demand in end-use industries such as packaging and automotive.

Market Size & Forecast

2024 Market Size 2.764 (USD Billion)
2035 Market Size 4.567 (USD Billion)
CAGR (2025 - 2035) 4.67%

Major Players

BASF SE (DE), Covestro AG (DE), Huntsman Corporation (US), Wanhua Chemical Group Co., Ltd. (CN), Mitsui Chemicals, Inc. (JP), Kraton Corporation (US), SABIC (SA), Evonik Industries AG (DE), Dow Inc. (US)

Synthetic Bio Thermoplastic Polyurethane Film Market Trends

The Synthetic and Bio Thermoplastic Polyurethane Film Market is currently experiencing a notable evolution, driven by increasing demand for sustainable materials and innovative applications across various industries. This market encompasses a diverse range of products that exhibit unique properties, such as flexibility, durability, and resistance to environmental factors. As industries seek to reduce their carbon footprint, bio-based alternatives are gaining traction, suggesting a shift towards more eco-friendly solutions. Furthermore, advancements in manufacturing technologies are enhancing the performance characteristics of these films, making them suitable for applications in packaging, automotive, and medical sectors. In addition to sustainability, the market is influenced by the growing trend of customization, where manufacturers are tailoring products to meet specific customer requirements. This adaptability appears to be a key factor in maintaining competitiveness within the Synthetic and Bio Thermoplastic Polyurethane Film Market. Moreover, the increasing focus on regulatory compliance regarding environmental standards is likely to propel the adoption of bio-based materials. As the market continues to evolve, stakeholders must remain vigilant to emerging trends and innovations that could shape the future landscape of this dynamic sector.

Sustainability Focus

The emphasis on sustainable practices is reshaping the Synthetic and Bio Thermoplastic Polyurethane Film Market. Companies are increasingly prioritizing eco-friendly materials, leading to a rise in bio-based film production. This trend reflects a broader commitment to reducing environmental impact and meeting consumer demand for greener products.

Customization and Versatility

Customization is becoming a prominent trend within the Synthetic and Bio Thermoplastic Polyurethane Film Market. Manufacturers are responding to specific industry needs by developing tailored solutions. This versatility enhances product appeal across various applications, from packaging to automotive, thereby broadening market reach.

Technological Advancements

Technological innovations are playing a crucial role in the evolution of the Synthetic and Bio Thermoplastic Polyurethane Film Market. Enhanced manufacturing processes are improving film properties, such as strength and durability. These advancements are likely to open new avenues for application, further driving market growth.

Synthetic Bio Thermoplastic Polyurethane Film Market Drivers

Regulatory Support

Regulatory support is emerging as a key driver for the Synthetic and Bio Thermoplastic Polyurethane Film Market. Governments are implementing policies that encourage the use of sustainable materials, which is likely to create a favorable environment for the growth of bio-based thermoplastic polyurethanes. For example, initiatives aimed at reducing plastic waste and promoting biodegradable alternatives are gaining traction. This regulatory landscape may lead to increased investments in research and development, fostering innovation within the industry. As a result, the Synthetic and Bio Thermoplastic Polyurethane Film Market could experience accelerated growth, with projections indicating a potential market size increase of 6% by 2027, driven by supportive government policies.

Sustainability Focus

The increasing emphasis on sustainability is a pivotal driver for the Synthetic and Bio Thermoplastic Polyurethane Film Market. As consumers and manufacturers alike prioritize eco-friendly materials, the demand for bio-based thermoplastic polyurethanes is likely to rise. This shift is evidenced by a growing number of companies committing to sustainable practices, which may lead to a projected market growth rate of approximately 5.2% annually over the next five years. The Synthetic and Bio Thermoplastic Polyurethane Film Market is thus positioned to benefit from this trend, as it aligns with the broader movement towards reducing carbon footprints and enhancing recyclability. Furthermore, regulatory frameworks are increasingly favoring sustainable materials, which could further bolster the market's expansion.

Technological Advancements

Technological advancements play a significant role in shaping the Synthetic and Bio Thermoplastic Polyurethane Film Market. Innovations in production techniques and material formulations are enhancing the performance characteristics of thermoplastic polyurethane films. For instance, advancements in extrusion and coating technologies are enabling the creation of films with superior mechanical properties and barrier functionalities. This is particularly relevant in sectors such as food packaging, where the demand for high-performance materials is on the rise. The market is expected to witness a compound annual growth rate of around 4.8% as these technologies continue to evolve, allowing manufacturers to meet the increasing performance demands of various applications within the Synthetic and Bio Thermoplastic Polyurethane Film Market.

Customization and Versatility

Customization and versatility are becoming increasingly crucial in the Synthetic and Bio Thermoplastic Polyurethane Film Market. Manufacturers are responding to diverse consumer needs by offering tailored solutions that cater to specific applications, such as packaging, automotive, and medical sectors. This adaptability is essential, as it allows companies to differentiate their products in a competitive landscape. The market for thermoplastic polyurethane films is projected to reach USD 1.5 billion by 2026, driven by the demand for specialized films that meet unique performance criteria. As industries seek materials that can withstand varying environmental conditions while maintaining functionality, the Synthetic and Bio Thermoplastic Polyurethane Film Market is likely to see a surge in innovative product offerings.

Rising Demand in End-Use Industries

The rising demand in end-use industries is a significant driver for the Synthetic and Bio Thermoplastic Polyurethane Film Market. Sectors such as automotive, healthcare, and packaging are increasingly adopting thermoplastic polyurethane films due to their excellent mechanical properties and versatility. For instance, the automotive industry is leveraging these materials for lightweight components that enhance fuel efficiency. The healthcare sector is also utilizing these films for medical devices and packaging, which require high-performance materials. This trend is expected to propel the market forward, with estimates suggesting a growth trajectory that could see the Synthetic and Bio Thermoplastic Polyurethane Film Market reach USD 2 billion by 2028, reflecting the increasing reliance on these materials across various applications.

Market Segment Insights

By Application: Packaging (Largest) vs. Automotive (Fastest-Growing)

In the Synthetic and Bio Thermoplastic Polyurethane Film Market, the application segment is primarily dominated by the packaging industry, which accounts for a significant share due to its versatile use in consumer goods, food items, and industrial products. The automotive sector follows closely, showcasing a growing contribution as manufacturers increasingly prioritize lightweight and durable materials for vehicle components. Other notable contributions come from medical, construction, and various industrial applications, which enhance the overall market dynamics, albeit on a smaller scale.

Packaging: Dominant vs. Automotive: Emerging

Among the application segments, packaging stands out as the dominant segment in the Synthetic and Bio Thermoplastic Polyurethane Film Market. Its extensive utilization in flexible packaging solutions ensures the protection and preservation of goods while offering aesthetic appeal and durability. The automotive sector, however, is rapidly emerging, driven by a surge in demand for innovative and lightweight materials that enhance vehicle efficiency while reducing environmental impact. As automakers look to advance sustainability initiatives, bio-based polyurethane films are becoming increasingly popular. This shift reflects broader industry trends towards eco-friendliness and product performance, positioning the automotive application as a crucial area of growth.

By Base Resins: Polycaprolactone (PCL) (Largest) vs. Polyethylene Adipate (PEA) (Fastest-Growing)

In the Synthetic and Bio Thermoplastic Polyurethane Film Market, Polycaprolactone (PCL) holds the largest share due to its exceptional properties such as flexibility and resistance to hydrolysis. This resin is extensively used in applications that require high durability and performance. Conversely, Polyethylene Adipate (PEA) is gaining traction rapidly, driven by its biodegradability and environmentally friendly attributes, which appeal to the growing consumer demand for sustainable products. The shift towards eco-friendly alternatives is reshaping market dynamics and pushing PEA into prominence. The growth trends within this segment are indicative of broader industry patterns focusing on sustainability and innovation. The increasing adoption of bio-based materials reflects a critical shift in consumer preferences and legislation pushing for reduced environmental impact. As technological advancements continue to emerge, both PCL and PEA are expected to leverage their unique advantages, enhancing their market positions in the synthetic thermoplastic polyurethane film landscape.

Polycaprolactone (PCL) (Dominant) vs. Polyethylene Glycol (PEG) (Emerging)

Polycaprolactone (PCL) remains the dominant player in the Synthetic and Bio Thermoplastic Polyurethane Film Market, favored for its mechanical properties and biodegradability. This resin serves a variety of sectors, including automotive and medical applications, where performance and compliance with environmental standards are critical. In contrast, Polyethylene Glycol (PEG) represents an emerging force, particularly recognized for its water solubility and biocompatibility, making it ideal for pharmaceutical applications. Although PEG is growing in popularity, it faces stiff competition from more established resins like PCL. The increasing innovation and adaptability of PEG could pave the way for its potential ascension in market importance, especially as industries increasingly prioritize sustainability.

By Manufacturing Process: Extrusion (Largest) vs. Casting (Fastest-Growing)

In the Synthetic and Bio Thermoplastic Polyurethane Film Market, the manufacturing process segment is largely dominated by the extrusion method, which is known for its efficiency and high output capabilities. This segment accounts for a significant portion of the market share compared to casting, coating, and laminating processes. Casting is also notable, showing a rapid increase in its share as more manufacturers adopt innovative technologies to enhance production efficiency. Growth trends indicate that while extrusion maintains its dominant position, the casting method is gaining traction, especially among companies looking to produce specialized films that require unique properties. Market drivers such as rising demand for flexible materials in various applications, and innovations in material properties are propelling the growth of casting while keeping extrusion robust.

Extrusion (Dominant) vs. Casting (Emerging)

The extrusion process remains the dominant method in the Synthetic and Bio Thermoplastic Polyurethane Film Market. It offers scalability and is widely preferred for large production runs due to its continuous processing capabilities. Extrusion also allows for the integration of various additives, enhancing material properties. On the other hand, casting is emerging as a compelling alternative, particularly in applications requiring high precision and customization. This method allows for creating films with specific thicknesses and characteristics tailored to unique requirements. As manufacturers seek greater flexibility in product offerings, the appeal of casting is set to grow, positioning it as an essential component of the market's manufacturing landscape.

By Properties: High Strength and Elasticity (Largest) vs. Biodegradability (Fastest-Growing)

In the Synthetic and Bio Thermoplastic Polyurethane Film Market, the properties segment showcases diverse characteristics critical to end-user applications. High strength and elasticity dominate the market landscape due to their essential role in enhancing mechanical performance and durability across various industries. This segment's performance is underpinned by rising demand from sectors such as automotive and consumer goods, which prioritize robust materials that withstand stress and strain. On the other hand, biodegradability is emerging as the fastest-growing property, reflecting a global shift towards sustainability and environmentally-friendly materials. This trend is driven by increasing regulatory pressures and consumer preferences for eco-friendly products. Hence, many manufacturers are investing in developing biodegradable options that meet the increasing demand without compromising on performance, signaling a noteworthy shift in market dynamics towards sustainable solutions.

High Strength and Elasticity (Dominant) vs. Biodegradability (Emerging)

High strength and elasticity are crucial attributes in the Synthetic and Bio Thermoplastic Polyurethane Film Market, as they provide the necessary durability and flexibility required in demanding applications. This dominant property enables products to perform exceptionally well in harsh conditions, making them favorable for industries such as automotive, construction, and packaging. Increased reliance on these films for a wide range of applications ensures that they maintain a significant market share. In contrast, biodegradability is positioning itself as an emerging trend, responding to the growing consciousness around environmental impact. The market is witnessing a surge in innovations focused on creating biodegradable polyurethane films that meet performance standards. This involves utilizing advancements in material science to produce films that decompose naturally, thus reducing plastic waste and appealing to eco-conscious consumers, ultimately enhancing the market's growth potential.

By End-User Industry: Healthcare (Largest) vs. Electronics (Fastest-Growing)

In the Synthetic and Bio Thermoplastic Polyurethane Film Market, the end-user industry presents a dynamic landscape where healthcare stands out as the largest sector. Healthcare applications leverage the unique properties of thermoplastic polyurethane films for medical devices, drug delivery systems, and wound care products. In contrast, the electronics sector is experiencing rapid growth, driven by advancements in technology and the demand for lightweight, flexible materials in electronic devices such as smartphones and wearables. The distribution of market share among these industries underscores the importance of innovative material solutions across various applications. The growth trends in the end-user industries reveal a robust trajectory shaped by rising consumer demands and technological advancements. For the healthcare segment, factors such as an aging population and increased health awareness are propelling the adoption of versatile materials that improve patient outcomes. Meanwhile, the electronics sector is witnessing a surge in demand due to the proliferation of electronic devices, with manufacturers seeking innovative materials that enhance product performance and sustainability. As an emerging segment, the electronics industry is expected to capitalize on the ongoing trends toward personalization and smart technology integration, making it a critical area for development within the synthetic and bio thermoplastic polyurethane film market.

Healthcare: Dominant vs. Electronics: Emerging

In the realm of Synthetic and Bio Thermoplastic Polyurethane Films, the healthcare industry is characterized by its dominance, necessitating versatile materials that meet stringent regulatory standards. The demand for films that provide biocompatibility, durability, and flexibility positions healthcare applications at the forefront of the market. These films are essential for a range of uses, including medical packaging and devices, where quality and reliability are paramount. Conversely, the electronics sector, while emerging, is rapidly expanding due to its focus on innovative applications in flexible displays, sensors, and connectors. Its growth is fueled by technological advancements and the consumer electronics boom. The shift towards lightweight and sustainable materials in electronics represents a significant opportunity for synthetic and bio thermoplastic polyurethane films, indicating a strong future trajectory for this segment.

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Regional Insights

North America : Innovation and Demand Surge

North America is the largest market for synthetic and bio thermoplastic polyurethane films, holding approximately 40% of the global market share. The region's growth is driven by increasing demand in automotive, healthcare, and packaging sectors, alongside stringent regulations promoting sustainable materials. The U.S. leads this market, supported by favorable government policies and a robust manufacturing base. Key players such as BASF SE, Huntsman Corporation, and Dow Inc. dominate the competitive landscape, leveraging advanced technologies and innovation. The presence of established companies fosters a dynamic environment for research and development, ensuring continuous product improvement. The U.S. is expected to maintain its leadership position, while Canada also shows promising growth in this sector.

Europe : Sustainability and Innovation Focus

Europe is the second-largest market for synthetic and bio thermoplastic polyurethane films, accounting for approximately 30% of the global market share. The region's growth is propelled by stringent environmental regulations and a strong emphasis on sustainability. Countries like Germany and France are at the forefront, driving demand through innovative applications in automotive and construction sectors. The competitive landscape is characterized by key players such as Covestro AG and Evonik Industries AG, who are investing heavily in sustainable technologies. The European market is also witnessing collaborations between manufacturers and research institutions to develop eco-friendly solutions. This focus on sustainability positions Europe as a leader in the polyurethane film market, aligning with the EU's Green Deal objectives.

Asia-Pacific : Rapid Growth and Expansion

Asia-Pacific is witnessing rapid growth in the synthetic and bio thermoplastic polyurethane film market, holding approximately 25% of the global market share. The region's expansion is driven by increasing industrialization, urbanization, and rising demand from sectors such as electronics and textiles. China and Japan are the leading countries, with significant investments in manufacturing capabilities and technological advancements. The competitive landscape is evolving, with companies like Wanhua Chemical Group and Mitsui Chemicals emerging as key players. The region's market is characterized by a mix of established firms and new entrants, fostering innovation and competitive pricing. As the demand for sustainable materials grows, Asia-Pacific is expected to play a crucial role in The Synthetic and Bio Thermoplastic Polyurethane Film.

Middle East and Africa : Resource-Rich and Emerging Market

The Middle East and Africa region is gradually emerging in the synthetic and bio thermoplastic polyurethane film market, holding about 5% of the global market share. The growth is primarily driven by increasing industrial activities and a rising demand for advanced materials in construction and automotive sectors. Countries like South Africa and the UAE are leading this growth, supported by government initiatives to diversify economies and promote manufacturing. The competitive landscape is still developing, with local players and international companies exploring opportunities in this region. The presence of key players such as SABIC indicates a growing interest in sustainable solutions. As infrastructure projects expand, the Middle East and Africa are poised for significant growth in the polyurethane film market, attracting investments and fostering innovation.

Synthetic Bio Thermoplastic Polyurethane Film Market Regional Image

Key Players and Competitive Insights

Major players in the Synthetic and Bio Thermoplastic Polyurethane Film Market industry are constantly vying for market share, leading to intense competition. Leading Synthetic and Bio Thermoplastic Polyurethane Film Market players are investing heavily in research and development to develop innovative products and technologies. The Synthetic and Bio Thermoplastic Polyurethane Film Market industry is characterized by a high degree of consolidation, with a few major players controlling a significant portion of the market.

Strategic partnerships, mergers, and acquisitions are common in the Synthetic and Bio Thermoplastic Polyurethane Film Market industry, as companies seek to expand their market presence and gain a competitive edge.Coating Elastomers is a leading company in the Synthetic and Bio Thermoplastic Polyurethane Film Market. The company is known for its high-quality products and innovative technologies. Coating Elastomers offers a wide range of Synthetic And Bio Thermoplastic Polyurethane Film products, including films, sheets, and rolls. The company has a strong global presence, with manufacturing facilities in Europe, Asia, and North America.

Coating Elastomers is committed to sustainability and operates in an environmentally responsible manner.A competitor to Coating Elastomers in the Synthetic and Bio Thermoplastic Polyurethane Film Market is BASF. BASF is a chemical company headquartered in Germany. The company offers a wide range of products, including Synthetic And Bio Thermoplastic Polyurethane Film products. BASF is known for its innovative technologies and strong global presence. The company has manufacturing facilities in Europe, Asia, and North America. BASF is committed to sustainability and operates in an environmentally responsible manner.

Key Companies in the Synthetic Bio Thermoplastic Polyurethane Film Market market include

Industry Developments

This growth is attributed to the increasing demand for lightweight, flexible, and durable materials in various industries, including automotive, construction, and healthcare. Recent advancements in manufacturing processes have led to the development of high-performance TPU films with improved properties, such as enhanced tear resistance, chemical resistance, and temperature stability. Key players in the market are focusing on expanding their production capacities and investing in research and development to meet the growing demand for these films. Strategic partnerships and acquisitions are also being pursued to strengthen market positions and enhance technological capabilities.

Future Outlook

Synthetic Bio Thermoplastic Polyurethane Film Market Future Outlook

The Synthetic and Bio Thermoplastic Polyurethane Film Market is projected to grow at a 4.67% CAGR from 2024 to 2035, driven by increasing demand in packaging, automotive, and medical applications.

New opportunities lie in:

  • Expansion into biodegradable film solutions for eco-conscious consumers.
  • Development of high-performance films for automotive lightweighting applications.
  • Investment in R&D for innovative applications in medical device manufacturing.

By 2035, the market is expected to solidify its position as a leader in sustainable film solutions.

Market Segmentation

Synthetic Bio Thermoplastic Polyurethane Film Market Properties Outlook

  • High Strength and Elasticity
  • Biodegradability
  • Transparency
  • Resistance to Wear and Tear

Synthetic Bio Thermoplastic Polyurethane Film Market Application Outlook

  • Automotive
  • Medical
  • Construction
  • Packaging
  • Other Industrial Applications

Synthetic Bio Thermoplastic Polyurethane Film Market Base Resins Outlook

  • Polycaprolactone (PCL)
  • Polyethylene Adipate (PEA)
  • Polybutylene Adipate (PBA)
  • Polyethylene Glycol (PEG)

Synthetic Bio Thermoplastic Polyurethane Film Market End-User Industry Outlook

  • Healthcare
  • Electronics
  • Transportation
  • Consumer Products

Synthetic Bio Thermoplastic Polyurethane Film Market Manufacturing Process Outlook

  • Extrusion
  • Casting
  • Coating
  • Laminating

Report Scope

MARKET SIZE 20242.764(USD Billion)
MARKET SIZE 20252.893(USD Billion)
MARKET SIZE 20354.567(USD Billion)
COMPOUND ANNUAL GROWTH RATE (CAGR)4.67% (2024 - 2035)
REPORT COVERAGERevenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR2024
Market Forecast Period2025 - 2035
Historical Data2019 - 2024
Market Forecast UnitsUSD Billion
Key Companies ProfiledMarket analysis in progress
Segments CoveredMarket segmentation analysis in progress
Key Market OpportunitiesGrowing demand for sustainable packaging solutions drives innovation in the Synthetic and Bio Thermoplastic Polyurethane Film Market.
Key Market DynamicsRising demand for sustainable materials drives innovation in synthetic and bio thermoplastic polyurethane film applications.
Countries CoveredNorth America, Europe, APAC, South America, MEA

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FAQs

What is the projected market valuation for the Synthetic and Bio Thermoplastic Polyurethane Film Market in 2035?

The projected market valuation for the Synthetic and Bio Thermoplastic Polyurethane Film Market in 2035 is 4.567 USD Billion.

What was the market valuation for the Synthetic and Bio Thermoplastic Polyurethane Film Market in 2024?

The market valuation for the Synthetic and Bio Thermoplastic Polyurethane Film Market in 2024 was 2.764 USD Billion.

What is the expected CAGR for the Synthetic and Bio Thermoplastic Polyurethane Film Market from 2025 to 2035?

The expected CAGR for the Synthetic and Bio Thermoplastic Polyurethane Film Market during the forecast period 2025 - 2035 is 4.67%.

Which companies are considered key players in the Synthetic and Bio Thermoplastic Polyurethane Film Market?

Key players in the market include BASF SE, Covestro AG, Huntsman Corporation, and Wanhua Chemical Group, among others.

What are the main applications of Synthetic and Bio Thermoplastic Polyurethane Films?

Main applications include Automotive, Medical, Construction, and Packaging, with projected values reaching 1.35 USD Billion for Automotive by 2035.

What are the projected values for Polycaprolactone (PCL) in the Synthetic and Bio Thermoplastic Polyurethane Film Market?

The projected value for Polycaprolactone (PCL) is expected to reach 1.35 USD Billion by 2035.

How does the manufacturing process impact the market valuation of Synthetic and Bio Thermoplastic Polyurethane Films?

The manufacturing process segment, including Extrusion and Casting, is projected to reach 1.3925 USD Billion and 1.1555 USD Billion respectively by 2035.

What properties of Synthetic and Bio Thermoplastic Polyurethane Films are driving market growth?

Key properties such as High Strength and Elasticity, and Biodegradability are projected to reach 1.3925 USD Billion and 0.9355 USD Billion respectively by 2035.

What end-user industries are contributing to the growth of the Synthetic and Bio Thermoplastic Polyurethane Film Market?

End-user industries such as Healthcare and Transportation are projected to reach 0.9 USD Billion and 1.2 USD Billion respectively by 2035.

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