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Thermoformed Shallow Trays Market

ID: MRFR/PCM/38586-HCR
100 Pages
Varsha More
October 2025

Thermoformed Shallow Trays Market Research Report By Material (Polypropylene, Polyethylene Terephthalate Glycol, Acrylonitrile Butadiene Styrene, Polystyrene), By Application (Food Packaging, Medical Packaging, Electronics Packaging, Cosmetics Packaging, Automotive Packaging), By End-User Industry (Food & Beverage, Healthcare, Electronics, Cosmetics, Automotive), By Capacity (Less than 500 ml, 500-1000 ml, 1000-2000 ml, More than 2000 ml), By Shape (Rectangular, Square, Round, Oval, Custom) and By Regional (North America, Europe, South ... read more

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Summary Table of Contents Segmentation Download PDF

Thermoformed Shallow Trays Market Summary

As per MRFR analysis, the Thermoformed Shallow Trays Market Size was estimated at 3.27 USD Billion in 2024. The Thermoformed Shallow Trays industry is projected to grow from 3.374 USD Billion in 2025 to 4.61 USD Billion by 2035, exhibiting a compound annual growth rate (CAGR) of 3.17 during the forecast period 2025 - 2035.

Key Market Trends & Highlights

The Thermoformed Shallow Trays Market is experiencing a robust shift towards sustainability and convenience-driven solutions.

  • North America remains the largest market for thermoformed shallow trays, driven by increasing consumer demand for sustainable packaging solutions.
  • Asia-Pacific is emerging as the fastest-growing region, reflecting a rising trend in convenience packaging among consumers.
  • Polypropylene continues to dominate the market as the largest segment, while polystyrene is recognized as the fastest-growing segment due to its versatility.
  • Key market drivers include sustainability initiatives and the rising demand in the food sector, which are shaping the industry's future direction.

Market Size & Forecast

2024 Market Size 3.27 (USD Billion)
2035 Market Size 4.61 (USD Billion)
CAGR (2025 - 2035) 3.17%

Major Players

Placon (US), Pactiv Evergreen (US), Sonoco Products Company (US), Greiner Packaging (AT), Berry Global (US), Sealed Air Corporation (US), Amcor (AU), Dart Container Corporation (US), Novolex (US)

Thermoformed Shallow Trays Market Trends

The Thermoformed Shallow Trays Market is currently experiencing a notable evolution, driven by various factors that influence consumer preferences and industry practices. The demand for sustainable packaging solutions appears to be a primary catalyst, as businesses increasingly seek eco-friendly materials to meet regulatory requirements and consumer expectations. This shift towards sustainability is complemented by advancements in manufacturing technologies, which enhance the efficiency and quality of thermoformed products. As a result, manufacturers are likely to invest in innovative processes that reduce waste and improve product performance, thereby positioning themselves competitively in the market. Moreover, the growing trend of convenience in food packaging is reshaping the landscape of the Thermoformed Shallow Trays Market. Consumers are gravitating towards ready-to-eat meals and pre-packaged food items, which necessitate packaging solutions that are not only functional but also visually appealing. This trend suggests that companies may focus on design and aesthetics, alongside functionality, to attract consumers. Additionally, the expansion of e-commerce platforms is further propelling the demand for thermoformed trays, as online retailers require reliable packaging that ensures product integrity during transit. Overall, the Thermoformed Shallow Trays Market is poised for growth, driven by sustainability, convenience, and technological advancements.

Sustainability Focus

The emphasis on eco-friendly materials is reshaping the Thermoformed Shallow Trays Market. Companies are increasingly adopting biodegradable and recyclable materials to align with consumer preferences and regulatory standards.

Convenience Packaging

The rising demand for ready-to-eat meals is influencing the design and functionality of thermoformed trays. Manufacturers are likely to create packaging that enhances convenience and appeals to modern consumer lifestyles.

Technological Advancements

Innovations in manufacturing processes are enhancing the efficiency and quality of thermoformed shallow trays. These advancements may lead to reduced production costs and improved product performance.

Thermoformed Shallow Trays Market Drivers

Technological Innovations

Technological advancements are playing a crucial role in shaping the Thermoformed Shallow Trays Market. Innovations in manufacturing processes, such as improved thermoforming techniques and automation, are enhancing production efficiency and reducing costs. These advancements allow for greater customization and flexibility in design, enabling manufacturers to meet diverse customer needs more effectively. Furthermore, the integration of smart technologies in packaging, such as QR codes and tracking systems, is becoming increasingly prevalent. This trend not only improves user experience but also provides valuable data for manufacturers, potentially leading to more informed decision-making and strategic planning in the Thermoformed Shallow Trays Market.

Sustainability Initiatives

The increasing emphasis on sustainability within the Thermoformed Shallow Trays Market is driving demand for eco-friendly packaging solutions. Companies are increasingly adopting materials that are recyclable or biodegradable, aligning with consumer preferences for environmentally responsible products. This shift is not merely a trend but a fundamental change in how businesses operate, as regulatory frameworks worldwide are tightening around plastic usage. The market for sustainable packaging is projected to grow significantly, with estimates suggesting a compound annual growth rate of over 10% in the coming years. As a result, manufacturers in the Thermoformed Shallow Trays Market are innovating to meet these demands, potentially leading to a more sustainable future for packaging solutions.

Rising Demand in Food Sector

The food sector's growing demand for efficient and safe packaging solutions is a key driver for the Thermoformed Shallow Trays Market. With the rise in takeout and delivery services, there is an increasing need for packaging that preserves food quality while being easy to handle. The food packaging segment is expected to account for a substantial share of the market, with projections indicating that it could represent over 40% of the total demand for thermoformed trays. This trend is likely to encourage manufacturers to develop innovative designs that cater to the specific needs of food service providers, thereby enhancing the overall market landscape.

Consumer Preference for Convenience

The modern consumer's preference for convenience is significantly influencing the Thermoformed Shallow Trays Market. As lifestyles become busier, there is a growing demand for packaging solutions that offer ease of use and portability. Thermoformed shallow trays are increasingly favored for their lightweight and stackable nature, making them ideal for on-the-go consumption. This trend is particularly evident in sectors such as ready-to-eat meals and snacks, where packaging plays a vital role in product appeal. Market analysis indicates that convenience-oriented products are likely to see a rise in sales, further propelling the demand for thermoformed trays that cater to this consumer behavior.

Regulatory Compliance and Safety Standards

The Thermoformed Shallow Trays Market is also being driven by stringent regulatory compliance and safety standards. Governments and regulatory bodies are implementing more rigorous guidelines regarding food safety and packaging materials. This has led manufacturers to invest in high-quality materials and processes that meet these standards, ensuring that their products are safe for consumer use. Compliance with these regulations not only enhances brand reputation but also opens up new market opportunities. As the industry adapts to these evolving standards, it is likely to witness a shift towards more innovative and compliant packaging solutions, thereby fostering growth in the Thermoformed Shallow Trays Market.

Market Segment Insights

By Material: Polypropylene (Largest) vs. Polystyrene (Fastest-Growing)

In the Thermoformed Shallow Trays Market, Polypropylene currently holds the largest market share, attributed to its excellent flexibility and strength. It is widely preferred for various applications in the food and non-food sectors, offering enhanced moisture resistance and an appealing finish. Following closely is Polystyrene, which, despite having a smaller market share, is gaining traction due to its low-cost production and versatility in packaging. As sustainability becomes more prominent, the share of these materials is likely to evolve, influenced by market preferences and regulations.

Polypropylene (Dominant) vs. Polystyrene (Emerging)

Polypropylene stands out as a dominant material in the Thermoformed Shallow Trays Market due to its superior performance attributes such as durability, chemical resistance, and lightweight nature, making it an ideal choice for various applications. Polystyrene, classified as an emerging player, is witnessing significant growth thanks to its economic viability and ability to be molded into intricate designs, appealing to manufacturers looking for cost-effective solutions. As consumer preferences shift towards sustainable options, both materials are adapting to incorporate recycled content, thereby enhancing their market appeal and aligning with environmental expectations.

By Application: Food Packaging (Largest) vs. Medical Packaging (Fastest-Growing)

In the Thermoformed Shallow Trays Market, the application segments are diverse, with food packaging holding a dominant position due to its widespread use in the convenience food sector. This segment capitalizes on the need for hygienic, lightweight, and cost-effective packaging, which makes it appealing for food processors and retailers. Medical packaging follows as a rapidly expanding sector, driven by the increasing demand for pharmaceuticals and medical devices that require secure and sterile packaging solutions. Growth trends in these applications reveal a robust shift towards sustainable packaging options as environmental concerns take center stage. Innovations in material technology are enabling the development of biodegradable and recyclable thermoformed trays, thus fostering growth in both food and medical packaging sectors. The growing e-commerce market further enhances the demand for these packaging solutions, particularly in the food and cosmetics segments, leading to a more competitive landscape.

Food Packaging (Dominant) vs. Medical Packaging (Emerging)

Food packaging remains the dominant application in the Thermoformed Shallow Trays Market, characterized by versatility and consumer preference for convenience. This segment leverages advancements in food safety and preservation technologies, utilizing thermoformed trays for fresh produce, ready-to-eat meals, and snacks. On the other hand, medical packaging is emerging rapidly, driven by stringent regulatory requirements and the need for enhanced safety protocols in healthcare. This segment is focusing on features like tamper-evident seals and sterile packaging to cater to the growing demand for medical supplies. As health awareness rises globally, both segments are evolving, but food packaging continues to capture a larger market share due to its broad applicability.

By End-User Industry: Food & Beverage (Largest) vs. Healthcare (Fastest-Growing)

The Thermoformed Shallow Trays Market shows significant segmentation based on end-user industries, with the Food & Beverage sector holding the largest market share. This segment has traditionally relied on thermoformed trays for their lightweight and versatile qualities, making them ideal for packaging a variety of food products. Following closely is the Healthcare industry, which has been investing in advanced packaging solutions to ensure the safety and integrity of medical products, making it the fastest-growing segment.

Food & Beverage (Dominant) vs. Healthcare (Emerging)

The Food & Beverage sector remains the dominant player in the Thermoformed Shallow Trays Market, utilizing these trays for their efficiency in packaging and presentation of food items. The segment benefits from trends towards convenience and sustainability, prompting innovation in materials and designs. In contrast, the Healthcare segment is emerging, driven by an increased demand for safe and sterile packaging solutions for pharmaceuticals and medical devices. This shift is influenced by rising health awareness and regulations, leading to more robust growth opportunities as companies seek compliant and efficient packaging options.

By Capacity: 500-1000 ml (Largest) vs. More than 2000 ml (Fastest-Growing)

In the Thermoformed Shallow Trays Market, the capacity segment is characterized by a diverse distribution of products catering to various needs. The largest share is held by the 500-1000 ml category, which is favored for its versatility in packaging a range of food products, from fresh produce to ready-to-eat meals. On the other hand, segments such as 'Less than 500 ml' and '1000-2000 ml' also have significant market presence, but they are overshadowed by the 500-1000 ml capacity, which dominates sales due to consumer demand. Growth trends in the capacity segment are driven by increasing consumer preferences for convenience and sustainability. The 'More than 2000 ml' category is emerging as a fast-growing segment, especially in food service and bulk packaging markets. As businesses adapt to changing consumer behaviors, such as the demand for larger packaging solutions, this segment is expected to witness rapid growth fueled by innovation and improved production techniques that meet these emerging needs.

500-1000 ml (Dominant) vs. More than 2000 ml (Emerging)

The 500-1000 ml capacity segment is currently the dominant player in the Thermoformed Shallow Trays Market, known for its adaptability across various applications. This segment caters extensively to food packaging, offering an ideal size for portion control while still providing sufficient space for product preservation. As sustainability measures become critical, manufacturers are focusing on eco-friendly materials in this category, enhancing its appeal. Conversely, the 'More than 2000 ml' capacity segment is classified as emerging, demonstrating an increasing demand in food service sectors like catering and large-scale meal preparation. This segment is attractive for its potential to reduce packaging waste and streamline operations for businesses, leading to its rapid growth in recent years.

By Shape: Rectangular (Largest) vs. Round (Fastest-Growing)

In the Thermoformed Shallow Trays Market, the shape segment showcases distinct preferences among consumers, with rectangular trays holding the largest market share. Their versatility and efficiency in various applications, from food packaging to industrial uses, have cemented their dominance. Following closely are round trays, which cater to specific consumer needs, particularly in the food service industry, where they are increasingly favored for their aesthetic appeal and practicality. Custom shapes also play a role, though their share remains smaller compared to rectangular and round options. When examining growth trends within this segment, round trays are emerging as the fastest-growing category due to the rising demand for innovative food presentations and portion control solutions. As cafes and restaurants continue to seek unique dining experiences, the preference for round trays is bolstered by their ability to enhance food aesthetics. Notably, the trend towards sustainability is prompting manufacturers to explore eco-friendly materials for all shapes, further influencing the dynamics of the market.

Rectangular (Dominant) vs. Custom (Emerging)

Rectangular trays are the dominant choice within the Thermoformed Shallow Trays Market, known for their practicality and robust design. They are widely utilized across various sectors, including food service, retail, and packaging industries, thanks to their space-efficient design that maximizes storage and display capabilities. The consistency in their shape allows for easy stacking, transport, and storage. In contrast, custom-shaped trays are emerging as a niche market segment, offering tailored solutions to cater to specific customer requirements. While their market presence is not as substantial as rectangular trays, the demand for customized options is growing, particularly among boutique food brands and gourmet service providers who seek unique packaging that aligns with their brand identity and enhances their product appeal.

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Regional Insights

The regional segment of the Thermoformed Shallow Trays Market holds significant importance in understanding the market's geographical distribution and growth dynamics. North America dominated the market with a substantial revenue share in 2023, primarily driven by the increasing demand for thermoformed shallow trays in the food and beverage industry, valued at 1.119 billion USD and projected to reach 1.461 billion USD by 2032.

Europe follows closely, showcasing a steady growth rate due to rising consumer awareness regarding sustainability and the adoption of eco-friendly packaging solutions, estimated at 0.858 billion USD in 2023 and 1.125 billion USD in 2032.

The APAC region is projected to witness the fastest growth, driven by the expanding food processing sector and growing disposable income, valued at 0.783 billion USD in 2023 and expected to reach 1.074 billion USD by 2032.South America and MEA are expected to contribute a notable share to the overall market, with increasing investments in infrastructure and urbanization fueling demand for thermoformed shallow trays, estimated at 0.186 billion USD in 2023 and 0.256 billion USD by 2032 for South America, and 0.224 billion USD in 2023 and 0.285 billion USD by 2032 for the Middle East and Africa.

These regional insights provide valuable information for businesses to tailor their strategies and target specific markets for growth and expansion.

Thermoformed Shallow Trays Market Regional Insights  

Source: Primary Research, Secondary Research, Market Research Future Database and Analyst Review

Thermoformed Shallow Trays Market Regional Image

Key Players and Competitive Insights

Major players in the Thermoformed Shallow Trays Market are constantly focusing on providing innovative packaging solutions and expanding their geographical presence. They are investing in research and development to launch new products and enhance their existing product offerings. Leading Thermoformed Shallow Trays Market players are also engaging in mergers, acquisitions, and partnerships to strengthen their position in the market. The Thermoformed Shallow Trays Market industry is highly fragmented, with several regional and local players operating in the market. However, the competitive landscape is dominated by a few key players, such as Pactiv Evergreen, Huhtamaki, and Sonoco Products Company.

These leading Thermoformed Shallow Trays Market players hold a significant market share and have a global presence. They have well-established distribution networks, strong relationships with customers, and a proven track record of product innovation.A prominent competitor in the Thermoformed Shallow Trays Market is Pactiv Evergreen. The company is a leading provider of packaging solutions and has a wide range of products, including thermoformed shallow trays. Pactiv Evergreen has a strong focus on sustainability and offers a range of environmentally friendly packaging options. The company has a global presence and operates in over 100 countries.

Pactiv Evergreen is known for its high-quality products and its ability to deliver customized packaging solutions. Another major competitor in the Thermoformed Shallow Trays Market is Huhtamaki. The company is a leading provider of sustainable packaging solutions and has a wide range of products, including thermoformed shallow trays. Huhtamaki has a strong focus on innovation and offers a range of value-added features in its products. The company has a global presence and operates in over 100 countries.

Huhtamaki is known for its high-quality products and its commitment to sustainability.Sonoco Products Company is another major competitor in the Thermoformed Shallow Trays Market. The company is a leading provider of packaging solutions and has a wide range of products, including thermoformed shallow trays. Sonoco Products Company has a strong focus on sustainability and offers a range of environmentally friendly packaging options. The company has a global presence and operates in over 30 countries. Sonoco Products Company is known for its high-quality products and its commitment to customer satisfaction.

Key Companies in the Thermoformed Shallow Trays Market market include

Industry Developments

The Thermoformed Shallow Trays Market is anticipated to experience steady growth over the forecast period (2024-2032). Increasing demand for convenient and lightweight packaging solutions in the food and beverage industries is a key driver of market expansion. Rising consumer preference for ready-to-eat meals and the growing popularity of e-commerce are expected to fuel market growth further. Additionally, advancements in thermoforming technology, such as the introduction of high-barrier materials, are enhancing the shelf life and barrier properties of thermoformed shallow trays, making them suitable for a wider range of applications.

The market is also witnessing increased adoption in the pharmaceutical and personal care industries, contributing to its overall growth.

Future Outlook

Thermoformed Shallow Trays Market Future Outlook

The Thermoformed Shallow Trays Market is projected to grow at a 3.17% CAGR from 2024 to 2035, driven by increasing demand in food packaging and sustainability initiatives.

New opportunities lie in:

  • Expansion into biodegradable materials for eco-friendly trays.
  • Development of customized shallow trays for niche markets.
  • Integration of smart packaging technologies for enhanced product tracking.

By 2035, the market is expected to achieve robust growth, positioning itself as a leader in sustainable packaging solutions.

Market Segmentation

Thermoformed Shallow Trays Market Shape Outlook

  • Rectangular
  • Square
  • Round
  • Oval
  • Custom

Thermoformed Shallow Trays Market Capacity Outlook

  • Less than 500 ml
  • 500-1000 ml
  • 1000-2000 ml
  • More than 2000 ml

Thermoformed Shallow Trays Market Material Outlook

  • Polypropylene
  • Polyethylene Terephthalate Glycol
  • Acrylonitrile Butadiene Styrene
  • Polystyrene

Thermoformed Shallow Trays Market Application Outlook

  • Food Packaging
  • Medical Packaging
  • Electronics Packaging
  • Cosmetics Packaging
  • Automotive Packaging

Thermoformed Shallow Trays Market End-User Industry Outlook

  • Food Beverage
  • Healthcare
  • Electronics
  • Cosmetics
  • Automotive

Report Scope

MARKET SIZE 20243.27(USD Billion)
MARKET SIZE 20253.374(USD Billion)
MARKET SIZE 20354.61(USD Billion)
COMPOUND ANNUAL GROWTH RATE (CAGR)3.17% (2024 - 2035)
REPORT COVERAGERevenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR2024
Market Forecast Period2025 - 2035
Historical Data2019 - 2024
Market Forecast UnitsUSD Billion
Key Companies ProfiledMarket analysis in progress
Segments CoveredMarket segmentation analysis in progress
Key Market OpportunitiesGrowing demand for sustainable packaging solutions drives innovation in the Thermoformed Shallow Trays Market.
Key Market DynamicsRising demand for sustainable packaging solutions drives innovation in the Thermoformed Shallow Trays Market.
Countries CoveredNorth America, Europe, APAC, South America, MEA

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FAQs

What is the current market valuation of the Thermoformed Shallow Trays Market?

The market valuation of the Thermoformed Shallow Trays Market was 3.27 USD Billion in 2024.

What is the projected market size for the Thermoformed Shallow Trays Market by 2035?

The projected market size for the Thermoformed Shallow Trays Market is expected to reach 4.61 USD Billion by 2035.

What is the expected CAGR for the Thermoformed Shallow Trays Market during the forecast period?

The expected CAGR for the Thermoformed Shallow Trays Market from 2025 to 2035 is 3.17%.

Which materials dominate the Thermoformed Shallow Trays Market?

Polypropylene and Polyethylene Terephthalate Glycol are among the leading materials, with valuations of 1.31 and 0.82 USD Billion in 2024, respectively.

What are the primary applications of Thermoformed Shallow Trays?

The primary applications include Food Packaging, which was valued at 1.5 USD Billion in 2024, and Medical Packaging, valued at 0.8 USD Billion.

Which end-user industries are significant for the Thermoformed Shallow Trays Market?

Key end-user industries include Food Beverage, valued at 1.3 USD Billion in 2024, and Healthcare, valued at 0.8 USD Billion.

What capacity segments are available in the Thermoformed Shallow Trays Market?

Capacity segments include 'Less than 500 ml' and '500-1000 ml', valued at 0.8 and 1.0 USD Billion in 2024, respectively.

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