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US Acrylic Fiber Market Research Report: By Form (Staple, Filament), By Blending (Wool, Cotton, Others) and By End-Use (Apparel, Household Furnishing, Industrial) - Forecast to 2035


ID: MRFR/CnM/16813-HCR | 111 Pages | Author: Chitranshi Jaiswal| April 2025

US Acrylic Fiber Market Overview:


The US Acrylic Fiber Market Size was estimated at 637.5 (USD Million) in 2023. The US Acrylic Fiber Market Industry is expected to grow from 661.5(USD Million) in 2024 to 936.98 (USD Million) by 2035. The US Acrylic Fiber Market CAGR (growth rate) is expected to be around 3.216% during the forecast period (2025 - 2035).


Key US Acrylic Fiber Market Trends Highlighted


The US Acrylic Fiber Market has been experiencing notable trends driven by various factors. One significant market driver is the increasing demand for acrylic fiber across industries such as textiles, automotive, and construction. As consumers in the US lean towards lightweight, durable, and easy-care fabrics, acrylic fibers are becoming a favored choice for clothing and upholstery. Additionally, the advantages of acrylic fiber, such as resistance to moths, sunlight, and heat, are appealing to manufacturers and consumers alike, further boosting market demand. Opportunities in the US acrylic fiber market are also expanding. With a growing awareness of sustainability, there is potential for developing eco-friendly acrylic fibers made from recycled materials.Companies in the US are beginning to explore innovative production methods and bio-based alternatives, which can cater to the environmentally conscious consumer segment. This creates a niche market that brands can capitalize on, enhancing not only product offerings but also improving market share. Recent trends further emphasize a shift towards digitalization in the manufacturing processes of acrylic fibers. The integration of advanced technologies, such as automation and artificial intelligence, is allowing manufacturers to streamline production and enhance product quality. Furthermore, the pandemic has sped up e-commerce growth in the textile sector, leading to increased online purchasing of acrylic fiber products across various consumer bases.These trends highlight the evolving landscape of the US acrylic fiber market, positioning it for continued growth and adaptation to market demands and consumer preferences.


US Acrylic Fiber Market size

Source: Primary Research, Secondary Research, MRFR Database and Analyst Review


US Acrylic Fiber Market Drivers


Growing Demand for Sustainable Textiles


The shift towards sustainable textiles is a major driver for the US Acrylic Fiber Market. As consumers increasingly prioritize eco-friendly materials, the demand for acrylic fibers, which can be manufactured with lower environmental impacts compared to conventional fibers, has risen. According to the United States Environmental Protection Agency, the textile industry is responsible for approximately 9% of carbon emissions globally, which has led major apparel brands, such as Patagonia and Nike, to adopt more sustainable practices.These companies are actively investing in Research and Development initiatives to enhance the sustainability of their production processes. This trend is expected to grow in the coming years, ultimately driving market growth as consumers look for better alternatives that contribute less to climate change. Consequently, the US Acrylic Fiber Market Industry stands to benefit from this persisting demand.


Increasing Use of Acrylic Fibers in Automotive Applications


Acrylic fibers have found significant application in the automotive industry, driven by the need for lightweight and durable materials. The US automotive sector has been focusing on lightweighting vehicles to improve fuel efficiency, with estimates suggesting that a 10% reduction in vehicle weight could lead to a 6-8% increase in fuel economy. The American Chemistry Council has reported that acrylics are being utilized in various components, including upholstery and insulation, due to their excellent durability and resistance to wear.This growing trend within the automotive sector is positively impacting the US Acrylic Fiber Market Industry as manufacturers increasingly shift towards materials that enhance the overall performance and sustainability of vehicles.


Rising Popularity of Outdoor Sports and Activities


The increasing popularity of outdoor sports and activities has led to a heightened demand for performance-oriented apparel, which often incorporates acrylic fibers. The Outdoor Industry Association indicates that the outdoor recreation sector generated over 880 billion USD in consumer spending in the United States, reflecting a growing interest in physically engaging pursuits. Acrylic fibers are known for their lightweight and moisture-wicking properties, making them suitable for sportswear and outdoor clothing.This trend contributes to the growth of the US Acrylic Fiber Market Industry as brands cater to an expanding customer base seeking high-performance clothing for recreational activities.


US Acrylic Fiber Market Segment Insights:


Acrylic Fiber Market Form Insights


 


The US Acrylic Fiber Market is experiencing notable growth, particularly within the Form segment, which comprises Staple and Filament. This growth is being driven by an increasing demand for synthetic fibers in textiles and home furnishings, including blankets, upholstery, and clothing, which utilize acrylic fibers for their softness, durability, and resistance to wrinkling. Staple fibers are especially significant due to their versatility and use in a wide range of applications, from apparel to industrial products. They provide a comfortable feel, making them a preferred choice for consumers.On the other hand, Filament fibers are well-known for their strength and are widely used in outdoor apparel and technical textiles, catering to the climbing, surfing, and sports markets, where durability and performance are critical. The market growth is further influenced by the rising consumer preference for sustainable and eco-friendly materials, as acrylic fibers can be designed to simulate natural fibers while offering ease of care. Additionally, the US government's support for the textile industry through policies promoting innovation and sustainability is expected to offer opportunities for companies involved in acrylic fiber production.Furthermore, advancements in manufacturing techniques are leading to the development of high-performance acrylic fibers, which will likely enhance the competitive edge of the US Acrylic Fiber Market. Challenges, such as fluctuating raw material prices and environmental concerns related to fiber production, could impact future growth; however, ongoing research into recycling and biodegradability is likely to bolster the segment's sustainability profile, aligning it with current consumer demands and market trends. Thus, the Form segment plays a crucial role in shaping the future of the US Acrylic Fiber Market, driven by innovation, sustainability, and diverse applications across different industries.


 


US Acrylic Fiber Market segment

Source: Primary Research, Secondary Research, MRFR Database and Analyst Review


Acrylic Fiber Market Blending Insights


 


The Blending segment within the US Acrylic Fiber Market plays a crucial role in enhancing the performance and aesthetic appeal of textiles. Acrylic fibers, when blended with materials such as Wool and Cotton, provide unique attributes like increased durability, warmth, and softness. The combination of Acrylic and Wool is particularly significant as it promotes the creation of lightweight yet warm fabrics, essential for both apparel and home textiles, thereby catering to consumer demand for multifunctional products. Meanwhile, blending Acrylic with Cotton contributes to fabric breathability and moisture-wicking properties, making it attractive for casual wear and outdoor clothing, which have seen rising popularity in recent years.Additionally, other blends are emerging that cater to specific niche markets, further broadening the scope of applications. The growth of sustainable fashion trends has also driven innovation in blending techniques, as manufacturers seek to incorporate recycled materials. Overall, the Blending segment significantly influences the US Acrylic Fiber Market dynamics by catering to diverse consumer preferences and adapting to emerging market trends, thereby reinforcing its importance in the overall industry landscape.


Acrylic Fiber Market End-Use Insights


The US Acrylic Fiber Market demonstrates diverse opportunities across its End-Use segment, encompassing key applications such as Apparel, Household Furnishing, and Industrial uses. The apparel segment showcases significant demand due to the versatility of acrylic fibers, often favored for their softness and warmth, which is crucial for winter clothing and various fashion items. In the realm of household furnishing, acrylic fibers are increasingly popular in upholstery and carpets, valued for their durability and resistance to fading, making them ideal for long-term investments in home decor.The Industrial sector also utilizes acrylic fibers for manufacturing various products, including safety gear and insulation materials, which benefit from their lightweight nature and resilience. As consumer preferences evolve, innovations in acrylic fiber technology are likely to drive growth, with sustainability trends encouraging the development of eco-friendly alternatives. Overall, the segmentation data indicates strong market potential across these diverse categories, reinforcing the US Acrylic Fiber Market's position within the textile industry while highlighting the unique characteristics that each segment brings to the forefront.


US Acrylic Fiber Market Key Players and Competitive Insights:


The US Acrylic Fiber Market is characterized by a dynamic competitive landscape, driven by various factors including technological advancements, changing consumer preferences, and robust demand across several applications such as textiles, automotive, and construction materials. In this market, companies are continually innovating their product offerings and enhancing their production processes to establish a competitive edge. The market is marked by the presence of both established players and emerging firms, creating an atmosphere that fosters competition and promotes growth. With several key players vying for market share, firms are increasingly focusing on strategic alliances, partnerships, and mergers to enhance their capabilities and expand their reach within the US and beyond. As demand for acrylic fiber continues to evolve, understanding the competitive dynamics of the market becomes essential for fostering resilience and ensuring sustainable growth.Celanese is recognized as a prominent player in the US Acrylic Fiber Market, capitalizing on its advanced research capabilities and extensive application portfolio. The company stands out due to its commitment to innovation, leading to the development of cutting-edge acrylic fiber products that cater to various industries, including textiles and industrial applications. Celanese's strong market presence is bolstered by its strong relationships with key suppliers and customers, positioning it effectively to respond to market demands. The company's focus on sustainability and its ability to adapt to changing regulatory environments have further contributed to its competitive strength. Moreover, Celanese has invested significantly in enhancing its production efficiency, which not only reduces costs but also improves the overall quality of its acrylic fiber offerings, establishing a robust foothold in the market.Nippon Shokubai also holds a substantial position in the US Acrylic Fiber Market, leveraging its strong technological know-how and extensive product range. The company is known for its high-performance acrylic fiber products, which find applications across multiple sectors, including automotive and textiles. Nippon Shokubai's strengths lie in its commitment to quality, innovation, and customer-centric approach, allowing it to tailor its offerings to meet specific market needs. The company has actively pursued mergers and acquisitions to strengthen its market presence and widen its product portfolio in the US. With a focus on developing environmentally friendly acrylic fiber solutions, Nippon Shokubai is also aligning its products with sustainability goals, which resonate well with current market trends. Through strategic partnerships and a robust distribution network, Nippon Shokubai maintains a competitive edge, ensuring its prominent position within the US acrylic fiber landscape.


Key Companies in the US Acrylic Fiber Market Include:



  • Celanese

  • Nippon Shokubai

  • Lenzing AG

  • Aditya Birla Group

  • Akrilano

  • Asahi Kasei

  • BASF

  • Hyosung

  • Mitsubishi Chemical

  • Invista

  • SABIC

  • Solvay

  • Teijin Limited

  • Dralon

  • Toray Industries


US Acrylic Fiber Market Industry Developments


In recent months, the US Acrylic Fiber Market has shown significant developments, particularly with companies like Celanese and BASF investing in sustainable practices to meet an increasing demand for eco-friendly products. For instance, Celanese recently announced initiatives aimed at reducing its carbon footprint while maintaining production efficiency. Additionally, in April 2023, the Aditya Birla Group expanded its production capabilities in the US, focusing on innovative acrylic fiber solutions. The market is witnessing heightened activity in mergers and acquisitions, specifically with Teijin Limited seeking to acquire certain assets from a competitor to enhance its market reach in May 2023. There is a growing trend toward sustainability, with companies like Hyosung and Mitsubishi Chemical developing bio-based acrylic fibers to align with environmental regulations. Furthermore, the US Acrylic Fiber Market is projected to grow significantly due to the increasing applications in textiles and automotive sectors, supported by favorable government policies promoting domestic manufacturing. Recent data shows an upward trajectory in market valuation, reflecting the strengthening demand across industries, notably in the apparel sector, where acrylic fibers are favored for their durability and versatility. This market evolution underscores a dynamic landscape for acrylic fiber producers in the US.


US Acrylic Fiber Market Segmentation Insights


Acrylic Fiber Market Form Outlook



  • Staple

  • Filament


Acrylic Fiber Market Blending Outlook



  • Wool

  • Cotton

  • Others


Acrylic Fiber Market End-Use Outlook



  • Apparel

  • Household Furnishing

  • Industrial

Report Attribute/Metric Source: Details
MARKET SIZE 2018 637.5(USD Million)
MARKET SIZE 2024 661.5(USD Million)
MARKET SIZE 2035 936.98(USD Million)
COMPOUND ANNUAL GROWTH RATE (CAGR) 3.216% (2025 - 2035)
REPORT COVERAGE Revenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR 2024
MARKET FORECAST PERIOD 2025 - 2035
HISTORICAL DATA 2019 - 2024
MARKET FORECAST UNITS USD Million
KEY COMPANIES PROFILED Celanese, Nippon Shokubai, Lenzing AG, Aditya Birla Group, Akrilano, Asahi Kasei, BASF, Hyosung, Mitsubishi Chemical, Invista, SABIC, Solvay, Teijin Limited, Dralon, Toray Industries
SEGMENTS COVERED Form, Blending, End-Use
KEY MARKET OPPORTUNITIES Sustainable product demand increase, Growing textile industry applications, Innovations in fiber production, Replacement for woolen products, Expansion in non-woven fabrics market
KEY MARKET DYNAMICS sustainable fiber demand, increasing production capacity, price volatility of raw materials, technological advancements in manufacturing, growth in textile applications
COUNTRIES COVERED US


Frequently Asked Questions (FAQ) :

The US Acrylic Fiber Market is expected to be valued at 661.5 million USD in 2024.

By 2035, the US Acrylic Fiber Market is anticipated to reach a valuation of 936.98 million USD.

The expected CAGR for the US Acrylic Fiber Market is 3.216 percent from 2025 to 2035.

The US Acrylic Fiber Market segments into Staple and Filament forms, with both contributing significantly to the overall market value.

In 2024, the Staple segment of the US Acrylic Fiber Market is valued at 330.0 million USD.

The Filament segment is expected to be valued at 467.68 million USD by 2035.

Key players in the US Acrylic Fiber Market include Celanese, Lenzing AG, Aditya Birla Group, and BASF among others.

The US Acrylic Fiber Market is anticipated to experience steady growth across all regions from 2025 to 2035.

Key applications include textile manufacturing, home furnishings, and automotive sectors driving demand in the US Acrylic Fiber Market.

The US Acrylic Fiber Market faces challenges including fluctuating raw material prices and environmental regulations impacting production.

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