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US Automotive Steering Knuckle Market

ID: MRFR/AT/13627-HCR
100 Pages
Garvit Vyas
October 2025

US Automotive Steering Knuckle Market Research Report By Type (Alloy, Cast Iron, Others), By Sales Channel (OEM, Aftermarket) and By Vehicle Type (Passenger Cars, Commercial Vehicles) - Forecast to 2035

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US Automotive Steering Knuckle Market Infographic
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US Automotive Steering Knuckle Market Summary

As per analysis, the US automotive steering knuckle market is projected to grow from USD 1.09 Million in 2025 to USD 2.4 Million by 2035, exhibiting a compound annual growth rate (CAGR) of 8.21% during the forecast period (2025 - 2035).

Key Market Trends & Highlights

The US automotive steering knuckle market is experiencing a transformative shift towards advanced materials and manufacturing techniques.

  • The passenger vehicle segment remains the largest contributor to the automotive steering knuckle market, driven by increasing consumer demand.
  • Light-duty vehicles are emerging as the fastest-growing segment, reflecting a shift in consumer preferences towards more versatile options.
  • Aluminum continues to dominate the market as the largest material used, while steel is recognized as the fastest-growing material due to its cost-effectiveness.
  • Key market drivers include the growing demand for electric vehicles and the need for compliance with stringent regulatory safety standards.

Market Size & Forecast

2024 Market Size 1.01 (USD Million)
2035 Market Size 2.4 (USD Million)
CAGR (2025 - 2035) 8.21%

Major Players

Aisin Seiki Co., Ltd. (JP), Magna International Inc. (CA), Thyssenkrupp AG (DE), Dana Incorporated (US), American Axle & Manufacturing Holdings, Inc. (US), ZF Friedrichshafen AG (DE), GKN Automotive Limited (GB), Fawer Automotive Parts Co., Ltd. (CN)

US Automotive Steering Knuckle Market Trends

The US automotive steering knuckle market is currently experiencing a period of transformation, driven by advancements in automotive technology and evolving consumer preferences. The steering knuckle, a critical component in vehicle suspension systems, plays a vital role in ensuring vehicle stability and handling. As the automotive industry shifts towards electric and hybrid vehicles, the demand for lightweight and durable materials in steering knuckle production is becoming increasingly pronounced. This trend is likely to influence manufacturing processes, with a focus on enhancing performance while reducing overall vehicle weight. Moreover, the regulatory landscape in the United States is also shaping the market dynamics. Stricter safety and emissions standards are prompting manufacturers to innovate and adopt new technologies. This environment encourages the development of steering knuckles that not only meet safety requirements but also contribute to improved fuel efficiency. As a result, the US automotive steering knuckle market appears poised for growth, with manufacturers exploring new materials and designs to meet the demands of modern vehicles.

Shift Towards Lightweight Materials

The US automotive steering knuckle market is witnessing a notable shift towards the use of lightweight materials. Manufacturers are increasingly adopting aluminum and composite materials to enhance performance and fuel efficiency. This trend aligns with the broader industry movement towards reducing vehicle weight, which is essential for improving overall energy efficiency.

Integration of Advanced Manufacturing Techniques

Advanced manufacturing techniques, such as additive manufacturing and precision machining, are gaining traction within the US automotive steering knuckle market. These methods allow for greater design flexibility and the production of complex geometries, which can lead to improved performance characteristics and reduced production costs.

Focus on Sustainability and Recycling

Sustainability is becoming a key consideration in the US automotive steering knuckle market. Manufacturers are exploring recycling initiatives and sustainable sourcing of materials to minimize environmental impact. This focus on sustainability not only meets regulatory requirements but also resonates with environmentally conscious consumers.

Market Segment Insights

By Application: Passenger Vehicle (Largest) vs. Light-Duty Vehicle (Fastest-Growing)

The US automotive steering knuckle market showcases a diverse distribution across various applications, with the passenger vehicle segment commanding the largest share. This dominance can be attributed to the robust demand for personal automobiles and consistent production rates in the sector. On the other hand, the light-duty vehicle segment is gaining traction, driven by the increasing popularity of SUVs and compact vehicles among consumers. This shift reflects changing consumer preferences towards versatile and practical vehicle types that fit modern lifestyles. In terms of growth trends, the passenger vehicle segment will continue to thrive, supported by innovations in vehicle design and manufacturing that enhance performance and safety features. The light-duty vehicle market is particularly interesting as it is forecasted to see the fastest growth, influenced by stricter fuel efficiency regulations and a shift towards eco-friendly technologies. As automotive manufacturers adapt to these trends, the resulting product offerings are likely to drive further growth in this segment, marking a significant transformation in the steering knuckle landscape.

Passenger Vehicle (Dominant) vs. Heavy-Duty Vehicle (Emerging)

The passenger vehicle segment stands out as the dominant force within the US automotive steering knuckle market, characterized by high production volumes and a diverse range of manufacturers catering to various consumer needs. These vehicles prioritize lightweight design and enhanced safety features, leading to a more competitive product landscape. Conversely, the heavy-duty vehicle segment is emerging, shaped by the increasing demand for transportation and logistics efficiency. While traditionally focused on robustness, innovations in heavy-duty vehicle knuckle design seek to balance durability with weight reduction, enhancing overall vehicle performance. This evolution indicates a shift towards integrating advanced materials and manufacturing processes in heavy-duty applications, aiming to meet new regulatory standards and consumer expectations.

By Material Type: Aluminum (Largest) vs. Steel (Fastest-Growing)

In the US automotive steering knuckle market, the material type segment showcases a diverse distribution, with aluminum dominating the market due to its lightweight properties, excellent corrosion resistance, and favorable strength-to-weight ratio. Steel, while holding a substantial share of the market, is recognized for its robustness and cost-effectiveness, catering to a wide range of automotive applications. Cast iron and composite materials play a smaller role, primarily used in niche applications where specific performance characteristics are required. Growth trends indicate a rising demand for lightweight materials, driven by the push for fuel efficiency and electric vehicle applications. Aluminum is projected to maintain its leadership due to advancements in manufacturing technologies and enhanced performance qualities. Conversely, steel is identified as the fastest-growing segment, aided by innovations aimed at improving its performance in critical applications, ensuring safety and durability in modern vehicle designs.

Aluminum (Dominant) vs. Composite (Emerging)

Aluminum stands as the dominant material in the automotive steering knuckle market, favored for its superiority in weight reduction, which directly enhances vehicle fuel efficiency. It has become essential for modern automotive designs that prioritize performance and sustainability. On the other hand, composite materials are emerging within the market, showcasing their potential for innovative applications where reduced weight and improved resilience are primary considerations. These materials are being developed and adapted to meet the stringent demands of the automotive sector, particularly in high-performance and luxury vehicles, making them a pivotal focus for future growth and market expansion.

By Manufacturing Process: Casting (Largest) vs. Forging (Fastest-Growing)

In the US automotive steering knuckle market, the manufacturing processes exhibit distinct market shares. Casting is currently the largest segment, dominating the process landscape due to its cost-effectiveness and ability to create complex shapes. Forging, while smaller in share, is rapidly gaining traction as manufacturers recognize its strength and durability advantages. Machining and 3D printing follow, offering precision and customization that are increasingly valued in modern automotive applications.

Manufacturing Processes: Casting (Dominant) vs. 3D Printing (Emerging)

Casting remains the dominant manufacturing process for automotive steering knuckles, favored for producing large volumes efficiently while maintaining quality. Its established technology and lower production costs make it the go-to choice for most manufacturers. Conversely, 3D printing is emerging as a significant player due to its ability to offer custom, lightweight solutions that can enhance vehicle performance and reduce material waste. This innovative approach facilitates rapid prototyping and allows for more complex designs that traditional methods may struggle to achieve, appealing to a growing demand for bespoke automotive components.

By End Use: OEM (Largest) vs. Aftermarket (Fastest-Growing)

In the US automotive steering knuckle market, the OEM segment holds the largest share, driven by vehicle manufacturers that prioritize quality and performance in their components. As automakers continue to innovate with advancements in technology and design, the demand for OEM parts remains robust, accounting for a significant portion of the overall market. On the other hand, the aftermarket segment is witnessing rapid growth, spurred by an increase in vehicle ownership and the rising trend of vehicle customization. This shift reflects changing consumer preferences towards replacement parts sourced outside of the original manufacturer, highlighting a dynamic market landscape.

End Use: OEM (Dominant) vs. Aftermarket (Emerging)

The OEM segment is characterized by high-quality standards and precise engineering, making it the dominant choice for vehicle manufacturers seeking reliability and performance. With strict compliance to safety regulations, OEM parts are regarded as the benchmark for steering knuckles in new vehicles. Conversely, the aftermarket segment is emerging as a strong competitor, catering to consumers looking for cost-effective alternatives or specialized performance parts. This segment is increasingly capitalizing on trends such as do-it-yourself vehicle repairs and modifications, which are appealing to a growing number of automotive enthusiasts. Together, these segments play a critical role in shaping consumer choices within the market.

Get more detailed insights about US Automotive Steering Knuckle Market

Key Players and Competitive Insights

The automotive steering knuckle market is characterized by a competitive landscape that is increasingly shaped by innovation, strategic partnerships, and a focus on sustainability. Key players such as Aisin Seiki Co., Ltd. (Japan), Magna International Inc. (Canada), and Dana Incorporated (US) are actively pursuing strategies that enhance their market positioning. Aisin Seiki Co., Ltd. (Japan) emphasizes technological advancements in lightweight materials, which not only improve vehicle performance but also align with the growing demand for fuel efficiency. Meanwhile, Magna International Inc. (Canada) is focusing on expanding its manufacturing capabilities in North America, thereby enhancing its supply chain resilience and responsiveness to market demands. Dana Incorporated (US) is leveraging its expertise in electric vehicle components, indicating a strategic pivot towards electrification in the automotive sector. Collectively, these strategies contribute to a dynamic competitive environment where innovation and operational efficiency are paramount.

The market structure appears moderately fragmented, with several players vying for market share through localized manufacturing and supply chain optimization. Companies are increasingly localizing their production to mitigate risks associated with global supply chain disruptions. This tactic not only enhances operational efficiency but also allows for quicker response times to customer needs. The collective influence of key players, including Thyssenkrupp AG (Germany) and ZF Friedrichshafen AG (Germany), further intensifies competition, as these companies also invest in advanced manufacturing technologies and sustainable practices.

In November 2025, Magna International Inc. (Canada) announced a strategic partnership with a leading electric vehicle manufacturer to supply advanced steering knuckles designed for next-generation electric vehicles. This collaboration is significant as it positions Magna at the forefront of the electric vehicle market, potentially increasing its market share and reinforcing its commitment to sustainability. The partnership underscores the importance of aligning product offerings with the evolving demands of the automotive industry.

In October 2025, Dana Incorporated (US) unveiled a new line of lightweight steering knuckles aimed at improving vehicle efficiency and performance. This launch is particularly noteworthy as it reflects Dana's commitment to innovation and its strategic focus on meeting the needs of modern automotive manufacturers. By prioritizing lightweight materials, Dana is likely to enhance its competitive edge in a market that increasingly values fuel efficiency and performance.

In September 2025, Aisin Seiki Co., Ltd. (Japan) expanded its production facility in the US to increase its output of steering knuckles. This expansion is indicative of Aisin's strategy to strengthen its presence in the North American market, allowing for greater flexibility and responsiveness to local demand. Such moves are essential in a market where customer preferences are rapidly evolving, and the ability to adapt is crucial for maintaining competitiveness.

As of December 2025, the automotive steering knuckle market is witnessing trends that emphasize digitalization, sustainability, and the integration of artificial intelligence in manufacturing processes. Strategic alliances are becoming increasingly vital, as companies recognize the need to collaborate in order to innovate and meet the demands of a changing market landscape. The competitive differentiation is likely to evolve from traditional price-based competition to a focus on technological innovation, supply chain reliability, and sustainable practices. This shift suggests that companies that prioritize these aspects will be better positioned to thrive in the future.

Key Companies in the US Automotive Steering Knuckle Market market include

Industry Developments

The US Automotive Steering Knuckle Market has seen significant developments recently, with major players such as Hayes Lemmerz International, Aisin Seiki, Tenneco, and TRW Automotive actively innovating and expanding their product lines. In August 2023, American Axle and Manufacturing announced a strategic collaboration with Schaeffler Group focused on engineering lightweight components to improve automotive efficiency. Tenneco has also been in the news following its acquisition of FederalMogul Holdings in July 2023, which bolstered its competitive portfolio in the steering knuckle and suspension systems sector.

The market is witnessing growth, driven by the increasing demand for electric vehicles and advancements in vehicle safety technologies.

Additionally, companies like Delphi Technologies and Magna International are investing heavily in Research and Development to maintain their market position. The market valuation has shown steady growth over the past few years, with a notable increase in production capacities aimed at meeting rising consumer demands, particularly in the electric vehicle segment. Overall, the focus on innovation and strategic partnerships continues to shape the landscape of the US Automotive Steering Knuckle Market.

Future Outlook

US Automotive Steering Knuckle Market Future Outlook

The US automotive steering knuckle market is projected to grow at an 8.21% CAGR from 2024 to 2035, driven by technological advancements, increasing vehicle production, and rising demand for lightweight materials.

New opportunities lie in:

  • Development of advanced composite steering knuckles for weight reduction.
  • Expansion into electric vehicle steering knuckle manufacturing.
  • Implementation of smart manufacturing technologies for enhanced production efficiency.

By 2035, the market is expected to achieve robust growth, positioning itself as a leader in automotive components.

Market Segmentation

US Automotive Steering Knuckle Market End Use Outlook

  • OEM
  • Aftermarket

US Automotive Steering Knuckle Market Application Outlook

  • Passenger Vehicle
  • Commercial Vehicle
  • Heavy-Duty Vehicle
  • Light-Duty Vehicle

US Automotive Steering Knuckle Market Material Type Outlook

  • Aluminum
  • Steel
  • Cast Iron
  • Composite

US Automotive Steering Knuckle Market Manufacturing Process Outlook

  • Casting
  • Forging
  • Machining
  • 3D Printing

Report Scope

MARKET SIZE 20241.01(USD Million)
MARKET SIZE 20251.09(USD Million)
MARKET SIZE 20352.4(USD Million)
COMPOUND ANNUAL GROWTH RATE (CAGR)8.21% (2024 - 2035)
REPORT COVERAGERevenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR2024
Market Forecast Period2025 - 2035
Historical Data2019 - 2024
Market Forecast UnitsUSD Million
Key Companies ProfiledAisin Seiki Co., Ltd. (JP), Magna International Inc. (CA), Thyssenkrupp AG (DE), Dana Incorporated (US), American Axle & Manufacturing Holdings, Inc. (US), ZF Friedrichshafen AG (DE), GKN Automotive Limited (GB), Fawer Automotive Parts Co., Ltd. (CN)
Segments CoveredApplication, Material Type, Manufacturing Process, End Use
Key Market OpportunitiesIntegration of advanced materials and manufacturing techniques enhances performance in the US automotive steering knuckle market.
Key Market DynamicsTechnological advancements and regulatory pressures drive innovation in the US automotive steering knuckle market.
Countries CoveredUS

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FAQs

What is the expected market size of the US Automotive Steering Knuckle Market in 2024?

The US Automotive Steering Knuckle Market is expected to be valued at 340.0 million USD in 2024.

What will be the projected market value of the US Automotive Steering Knuckle Market by 2035?

By 2035, the market is projected to be valued at 500.0 million USD.

What is the expected compound annual growth rate (CAGR) for the US Automotive Steering Knuckle Market from 2025 to 2035?

The expected CAGR for the market during this period is 3.568%.

Which type of automotive steering knuckle is projected to have the highest market value in 2035?

The Alloy type is projected to have the highest market value of 215.0 million USD in 2035.

What are the projected values for the Cast Iron type in the US Automotive Steering Knuckle Market by 2035?

The Cast Iron type is projected to reach a value of 180.0 million USD by 2035.

How much is the market value for the 'Others' type of steering knuckles in 2024?

The market value for the 'Others' type is expected to be 60.0 million USD in 2024.

Which companies are considered major players in the US Automotive Steering Knuckle Market?

Major players include Hayes Lemmerz International, Aisin Seiki, Tenneco, and Delphi Technologies, among others.

What is the expected growth rate for the US Automotive Steering Knuckle Market from the year 2025 to 2035?

The expected growth rate for the market is set to achieve a CAGR of 3.568% during this period.

Are there any significant market trends affecting the US Automotive Steering Knuckle Market?

Emerging trends include advancements in materials and manufacturing processes that enhance performance and reduce weight.

How can global economic conditions impact the US Automotive Steering Knuckle Market?

Global economic conditions may influence supply chains and production costs, affecting market dynamics and growth potential.

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