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US Cotton Yarn Market

ID: MRFR/CnM/18965-HCR
111 Pages
Chitranshi Jaiswal
October 2025

US Cotton Yarn Market Research Report: By Type (Carded Yarn, Combed Yarn, Others) and By Application (Apparel, Home Textiles, Industrial Textiles, Other) - Forecast to 2035

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US Cotton Yarn Market Summary

As per analysis, the US cotton yarn market is projected to grow from USD 11.7 Billion in 2025 to USD 24.12 Billion by 2035, exhibiting a compound annual growth rate (CAGR) of 7.5% during the forecast period (2025 - 2035).

Key Market Trends & Highlights

The US cotton yarn market is currently experiencing a shift towards sustainability and technological innovation.

  • The knitting segment remains the largest in the US cotton yarn market, driven by consistent demand for apparel.
  • The home textiles segment is the fastest-growing, reflecting changing consumer preferences for sustainable products.
  • Technological advancements are enhancing production efficiency and product quality across the market.
  • Sustainability initiatives and diverse consumer preferences are key drivers propelling market growth.

Market Size & Forecast

2024 Market Size 10.89 (USD Billion)
2035 Market Size 24.12 (USD Billion)
CAGR (2025 - 2035) 7.5%

Major Players

Pinnacle Cotton (US), Pioneer Cotton (US), American Cotton Growers (US), Cargill Cotton (US), Burlington Industries (US), Mount Vernon Mills (US), Pacolet Mill (US), Pine Tree Cotton (US), Hollingsworth & Vose (US)

US Cotton Yarn Market Trends

The US cotton yarn market is currently experiencing a dynamic phase characterized by evolving consumer preferences and technological advancements. As sustainability becomes a focal point for many industries, the demand for eco-friendly cotton yarn options appears to be on the rise. This shift is likely driven by increased awareness of environmental issues and a growing inclination towards organic and recycled materials. Furthermore, innovations in production techniques may enhance the quality and efficiency of cotton yarn manufacturing, potentially leading to a more competitive landscape. In addition to sustainability, the US cotton yarn market seems to be influenced by changing fashion trends and the resurgence of traditional textile practices. Consumers are increasingly seeking unique, high-quality yarns for both personal and commercial use, which could lead to a diversification of product offerings. The integration of digital technologies in the supply chain may also streamline operations, allowing for better inventory management and responsiveness to market demands. Overall, the US cotton yarn market appears poised for growth, driven by a combination of consumer trends and technological progress.

Sustainability Focus

The US cotton yarn market is witnessing a notable shift towards sustainable practices. Consumers are increasingly prioritizing eco-friendly products, prompting manufacturers to explore organic and recycled cotton yarn options. This trend reflects a broader societal movement towards environmental responsibility.

Technological Advancements

Innovations in production technologies are reshaping the US cotton yarn market. Enhanced manufacturing processes may lead to improved quality and efficiency, allowing producers to meet the evolving demands of consumers while maintaining competitive pricing.

Diverse Product Offerings

The demand for unique and high-quality cotton yarns is on the rise in the US market. As fashion trends evolve, consumers are seeking a wider variety of yarn types for both personal and commercial projects, encouraging manufacturers to diversify their product lines.

Market Segment Insights

By Application: Knitting (Largest) vs. Weaving (Fastest-Growing)

In the US cotton yarn market, the application segment is primarily dominated by knitting, which holds the largest market share. Knitting applications utilize cotton yarn extensively for producing garments, accessories, and home textiles, which drives demand in various retail sectors. Weaving follows closely, contributing significantly but with a more specific range of end products, including fabrics for upholstery and industrial use. Looking at growth trends, the knitting segment is expected to maintain its position due to the rising popularity of knitted apparel and sustainability in fashion. Conversely, the weaving segment is identified as the fastest-growing application, propelled by increasing demand in the autonomous textile sector and the expansion of home furnishing markets, fostering innovation in weave designs and uses.

Knitting: Dominant vs. Weaving: Emerging

Knitting is the dominant application in the US cotton yarn market, characterized by a vast range of finished products from casual wear to high-fashion items. Its versatility allows for various knitting techniques, catering to both handmade and machine-made production. This segment thrives on trends that favor comfortable and stretchy fabrics, essential in today's fashion scene. In contrast, weaving is emerging rapidly, driven by innovations in technology and increasing consumer interest in unique fabric textures and appearances. Weaving offers diverse applications, including technical textiles used in medical and automotive industries. As consumer preferences shift towards customized and durable fabrics, the weaving segment is adapting quickly to satisfy both functional and aesthetic demands.

By End Use: Apparel (Largest) vs. Home Textiles (Fastest-Growing)

In the US cotton yarn market, the end use segments are prominently divided among Apparel, Home Textiles, Industrial Textiles, and Medical Textiles. Apparel continues to hold the largest share in the market, largely due to the enduring demand for sustainable and comfortable clothing options. Home Textiles, while having a smaller share, are growing rapidly as consumers seek quality natural fibers for bedding and curtains, contributing to a notable shift in purchasing preferences. Growth trends within the end use sectors highlight a significant increase in Home Textiles, driven by consumer awareness towards eco-friendly materials and the growing trend of home improvement projects. On the other hand, Apparel remains resilient due to its established consumer base, though it faces competition from synthetic alternatives. Industrial and Medical Textiles, while vital, represent niche markets with specific requirements that influence their growth rates.

Apparel: Dominant vs. Home Textiles: Emerging

The Apparel segment dominates the US cotton yarn market by leveraging consumer preferences towards natural fibers that provide breathability and comfort. This sector benefits from long-standing trends in fashion that endorse sustainability and eco-conscious choices. The rise of brands focusing on ethical production methods has further solidified its market position. Conversely, Home Textiles depict emerging trends where increased demand for organic materials is fostered by consumers looking to enhance their living spaces with quality designs. The growing popularity of indoor activities and home furnishings is likely to propel the cotton yarn used in textiles for home decor, positioning it as a promising segment for manufacturers.

By Yarn Type: Ring Spun Yarn (Largest) vs. Open-End Yarn (Fastest-Growing)

The US cotton yarn market exhibits a diverse range of segment values, with Ring Spun Yarn commanding the largest market share among the various yarn types. Following Ring Spun, Combed Yarn and Carded Yarn represent substantial portions of the market, but with diminishing shares compared to the lead segment. Open-End Yarn, while smaller in overall market share, is quickly gaining traction as manufacturers pivot towards more efficient production processes.

Ring Spun Yarn (Dominant) vs. Open-End Yarn (Emerging)

Ring Spun Yarn stands out in the US cotton yarn market as the dominant player, prized for its strength, softness, and versatility, making it ideal for high-quality textile applications. In contrast, Open-End Yarn represents an emerging trend, offering quick production times and effectiveness for specific applications. The efficiency of Open-End Yarn production appeals to budget-conscious manufacturers seeking cost-effective solutions without sacrificing quality. As consumer preferences shift toward sustainable and cost-efficient products, both Ring Spun and Open-End Yarn are positioned to meet varying market demands.

By Fiber Blend: 100% Cotton (Largest) vs. Cotton-Polyester Blend (Fastest-Growing)

In the US cotton yarn market, the Fiber Blend segment showcases a diverse array of yarn types, each exhibiting distinct market dynamics. Currently, 100% Cotton remains the dominant choice among consumers, favored for its softness and breathability. This traditional fiber maintains a significant share in the market, appealing to a wide range of textile applications. In contrast, the Cotton-Polyester Blend, which combines the natural properties of cotton with the strength and durability of polyester, has emerged as a strong competitor, capturing a notable portion of market share as manufacturers seek to innovate and meet evolving consumer demands.

100% Cotton (Dominant) vs. Cotton-Polyester Blend (Emerging)

100% Cotton yarn is characterized by its natural composition, offering unparalleled softness and comfort, making it a staple in the textile industry. Its strong presence can be attributed to its versatility in various applications, from clothing to home textiles. Conversely, the Cotton-Polyester Blend has rapidly gained popularity due to its enhanced durability and reduced shrinkage, appealing to modern consumers looking for low-maintenance options. The blend offers a balance of comfort and resilience, making it an attractive choice for both manufacturers and consumers in the US cotton yarn market.

By Production Method: Ring Spinning (Largest) vs. Air Jet Spinning (Fastest-Growing)

In the US cotton yarn market, the production method segment showcases a diverse array of techniques, with Ring Spinning holding the largest market share. This traditional method is favored for its ability to produce high-quality yarns, which are valued in the textile industry for their strength and durability. In contrast, Air Jet Spinning, while currently smaller in market share, is emerging as a fast-growing alternative due to its efficiency and cost-effective production capabilities. Growth trends within the production method segment are fueled primarily by technological advancements and changing consumer preferences. Ring Spinning, though dominant, faces competition as manufacturers adopt Air Jet Spinning to meet an increasing demand for sustainable and economically viable yarns. The shift towards compact spinning further emphasizes the industry's focus on innovation and the exploration of new production techniques that enhance quality and performance, indicating a dynamic evolution in the market landscape.

Ring Spinning (Dominant) vs. Air Jet Spinning (Emerging)

Ring Spinning, a well-established production method, is recognized for its ability to produce high-quality and versatile cotton yarns, making it the dominant method in the US cotton yarn market. Its extensive application in various textile products secures its market position, as consumers consistently prefer the reliability and performance associated with yarns produced through this method. Conversely, Air Jet Spinning, as an emerging production method, is gaining traction due to its superior speed and efficiency in yarn production, enabling manufacturers to lower costs while maintaining quality. This method allows for the production of lighter yarns with less twist, making it an attractive option for modern textile applications. As sustainability and innovation take center stage, Air Jet Spinning is poised to capture a larger market share in the coming years.

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Key Players and Competitive Insights

The cotton yarn market exhibits a dynamic competitive landscape characterized by a blend of innovation, sustainability, and strategic partnerships. Key players such as Pinnacle Cotton (US), Cargill Cotton (US), and Burlington Industries (US) are actively shaping the market through their distinct operational focuses. Pinnacle Cotton (US) emphasizes sustainable practices, aiming to reduce its carbon footprint while enhancing product quality. Cargill Cotton (US) leverages its extensive supply chain capabilities to optimize production efficiency, while Burlington Industries (US) is investing in digital transformation to streamline operations and improve customer engagement. Collectively, these strategies foster a competitive environment that prioritizes sustainability and technological advancement.

In terms of business tactics, companies are increasingly localizing manufacturing to mitigate supply chain disruptions and enhance responsiveness to market demands. The market structure appears moderately fragmented, with several players vying for market share. However, the influence of major companies is palpable, as they set benchmarks for quality and innovation that smaller firms often strive to emulate.

In November 2025, Pinnacle Cotton (US) announced a partnership with a leading technology firm to develop a blockchain-based traceability system for its cotton products. This strategic move is poised to enhance transparency in the supply chain, allowing consumers to verify the sustainability of their purchases. Such initiatives not only bolster consumer trust but also align with the growing demand for ethically sourced materials.

In October 2025, Cargill Cotton (US) unveiled a new initiative aimed at reducing water usage in its cotton production processes by 30% over the next five years. This commitment underscores the company's focus on sustainability and positions it favorably in a market increasingly driven by environmental considerations. By adopting such measures, Cargill Cotton (US) not only addresses regulatory pressures but also appeals to eco-conscious consumers.

In September 2025, Burlington Industries (US) launched a new line of organic cotton yarns, catering to the rising demand for sustainable textiles. This product line is expected to capture a significant share of the market, as consumers increasingly prioritize eco-friendly options. The introduction of organic yarns reflects a broader trend within the industry towards sustainability and innovation, further solidifying Burlington's competitive edge.

As of December 2025, the cotton yarn market is witnessing a pronounced shift towards digitalization, sustainability, and the integration of AI technologies. Strategic alliances among key players are becoming increasingly common, facilitating knowledge sharing and resource optimization. The competitive differentiation is likely to evolve from traditional price-based strategies to a focus on innovation, technological advancements, and supply chain reliability. This transition suggests that companies that prioritize these elements will be better positioned to thrive in an ever-evolving market landscape.

Key Companies in the US Cotton Yarn Market market include

Industry Developments

The US Cotton Yarn Market has seen significant activity recently with several developments shaping its trajectory. Major companies such as Gildan Activewear and Parkdale Mills have focused on sustainability initiatives to enhance production efficiency and reduce environmental impact. In September 2023, Dunavant Enterprises announced an expansion of its operations to meet increasing domestic demand for cotton products, indicating a growth trend in the sector.

Furthermore, the Cotton Incorporated organization continues to influence market dynamics by promoting cotton's benefits, resulting in heightened consumer awareness.In terms of mergers and acquisitions, Southern Cotton Growers completed a strategic acquisition of a regional competitor in August 2023, aiming to consolidate its market share. Another notable transaction occurred in July 2023 when Mohawk Industries acquired a yarn manufacturing facility from Burlington Industries to broaden its product offerings.The growth in market valuation for these companies is driven by rising demand in apparel and home textiles, supported by overall positive trends in the US manufacturing sector.

Over the past few years, there has been an increased focus on domestic sourcing, contributing to a robust market environment for cotton yarn products.

Future Outlook

US Cotton Yarn Market Future Outlook

The US cotton yarn market is projected to grow at a 7.5% CAGR from 2024 to 2035, driven by sustainable practices, technological advancements, and increasing demand for eco-friendly textiles.

New opportunities lie in:

  • Invest in automated spinning technologies to enhance production efficiency.
  • Develop organic cotton yarn lines to cater to eco-conscious consumers.
  • Expand distribution channels through e-commerce platforms for wider market reach.

By 2035, the US cotton yarn market is expected to achieve robust growth and increased competitiveness.

Market Segmentation

US Cotton Yarn Market End Use Outlook

  • Apparel
  • Home Textiles
  • Industrial Textiles
  • Medical Textiles

US Cotton Yarn Market Yarn Type Outlook

  • Carded Yarn
  • Combed Yarn
  • Open-End Yarn
  • Ring Spun Yarn

US Cotton Yarn Market Application Outlook

  • Knitting
  • Weaving
  • Sewing
  • Embroidery

US Cotton Yarn Market Fiber Blend Outlook

  • 100% Cotton
  • Cotton-Polyester Blend
  • Cotton-Linen Blend
  • Cotton-Viscose Blend

US Cotton Yarn Market Production Method Outlook

  • Conventional Spinning
  • Air Jet Spinning
  • Compact Spinning
  • Ring Spinning

Report Scope

MARKET SIZE 202410.89(USD Billion)
MARKET SIZE 202511.7(USD Billion)
MARKET SIZE 203524.12(USD Billion)
COMPOUND ANNUAL GROWTH RATE (CAGR)7.5% (2024 - 2035)
REPORT COVERAGERevenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR2024
Market Forecast Period2025 - 2035
Historical Data2019 - 2024
Market Forecast UnitsUSD Billion
Key Companies ProfiledPinnacle Cotton (US), Pioneer Cotton (US), American Cotton Growers (US), Cargill Cotton (US), Burlington Industries (US), Mount Vernon Mills (US), Pacolet Mill (US), Pine Tree Cotton (US), Hollingsworth & Vose (US)
Segments CoveredApplication, End Use, Yarn Type, Fiber Blend, Production Method
Key Market OpportunitiesGrowing demand for sustainable and organic cotton yarn driven by consumer preferences and regulatory support.
Key Market DynamicsShifts in consumer preferences towards sustainable textiles drive innovation in the US cotton yarn market.
Countries CoveredUS

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FAQs

What is the projected market size of the US Cotton Yarn Market by 2035?

The US Cotton Yarn Market is expected to be valued at 23.25 USD Billion by 2035.

What was the market value of the US Cotton Yarn Market in 2024?

In 2024, the US Cotton Yarn Market is projected to be valued at 10.89 USD Billion.

What is the expected CAGR for the US Cotton Yarn Market between 2025 and 2035?

The expected CAGR for the US Cotton Yarn Market from 2025 to 2035 is 7.138%.

Which segment accounts for the largest market share in the US Cotton Yarn Market?

In 2024, Combed Yarn leads with a market value of 4.5 USD Billion, making it a significant segment.

What are the projected values for Carded Yarn and Others segments in 2035?

By 2035, Carded Yarn is expected to reach 7.91 USD Billion, while Others will be valued at 5.8 USD Billion.

Who are the key players operating in the US Cotton Yarn Market?

Major players include Southern Cotton Growers, Gildan Activewear, and Parkdale Mills among others.

How is the US Cotton Yarn Market expected to change from 2024 to 2035?

The market is anticipated to grow significantly, moving from 10.89 USD Billion in 2024 to 23.25 USD Billion by 2035.

What trends are emerging in the US Cotton Yarn Market during the forecast period?

There are ongoing trends towards sustainable and eco-friendly cotton yarn production.

What challenges does the US Cotton Yarn Market face currently?

The market faces challenges related to fluctuating raw material prices and competition from synthetic fibers.

What applications dominate the US Cotton Yarn Market?

The US Cotton Yarn Market is prominently used in apparel, home textiles, and industrial applications.

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