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US Crushers Market

ID: MRFR/PCM/19054-HCR
111 Pages
Snehal Singh
October 2025

US Crushers Market Research Report: By Type (Cone Crushers, Impact Crushers, Jaw Crushers, Roll Crushers, Other), By Power Source (Diesel, Electric, Hybrid), By Mode of Operation (Stationary, Portable) and By Application (Aggregates, Construction, Demolition, Environmental, Industrial, Mining, Other) - Forecast to 2035

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US Crushers Market Infographic
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US Crushers Market Summary

As per MRFR analysis, the US crushers market Size was estimated at 1080.19 USD Million in 2024. The US crushers market is projected to grow from 1144.14 USD Million in 2025 to 2034.51 USD Million by 2035, exhibiting a compound annual growth rate (CAGR) of 5.92% during the forecast period 2025 - 2035.

Key Market Trends & Highlights

The US crushers market is experiencing a robust growth trajectory driven by technological advancements and sustainability initiatives.

  • Technological advancements in crushing equipment are enhancing operational efficiency and reducing energy consumption.
  • Sustainability initiatives are increasingly influencing market dynamics, with a focus on eco-friendly materials and processes.
  • The largest segment in the US crushers market is the construction sector, while the fastest-growing segment is recycling.
  • Rising demand for construction materials and regulatory compliance are key drivers propelling market expansion.

Market Size & Forecast

2024 Market Size 1080.19 (USD Million)
2035 Market Size 2034.51 (USD Million)

Major Players

Metso Outotec (FI), Sandvik (SE), Terex Corporation (US), Eagle Crusher Company (US), Astec Industries (US), McCloskey International (CA), Thyssenkrupp AG (DE), FLSmidth (DK), Kleemann GmbH (DE)

US Crushers Market Trends

The crushers market is currently experiencing a notable transformation, driven by advancements in technology and increasing demand across various sectors. The integration of automation and smart technologies appears to enhance operational efficiency, thereby attracting investments from key players. Furthermore, the growing emphasis on sustainability and environmental compliance is influencing manufacturers to innovate and develop eco-friendly crushing solutions. This shift not only addresses regulatory requirements but also aligns with the broader trend of corporate responsibility in the industry. In addition, the expansion of infrastructure projects in the United States is likely to bolster the demand for crushers. As urbanization continues to rise, the need for construction materials is becoming more pronounced. This trend suggests that the crushers market may witness sustained growth as companies seek to meet the increasing requirements for aggregate production. Overall, the landscape of the crushers market is evolving, with a focus on technological advancements and sustainable practices shaping its future.

Technological Advancements

The integration of advanced technologies in the crushers market is reshaping operational processes. Automation and smart systems are enhancing efficiency, reducing downtime, and improving overall productivity. This trend indicates a shift towards more sophisticated machinery that can adapt to varying operational demands.

Sustainability Initiatives

There is a growing emphasis on sustainability within the crushers market. Manufacturers are increasingly developing eco-friendly solutions that comply with environmental regulations. This trend reflects a broader commitment to reducing the ecological footprint of crushing operations.

Infrastructure Development

The ongoing expansion of infrastructure projects in the United States is driving demand for crushers. As urbanization accelerates, the need for construction materials is rising, suggesting that the crushers market will continue to grow in response to these developments.

US Crushers Market Drivers

Growth in Mining Activities

The growth in mining activities in the US is a significant driver for the crushers market. As mineral extraction becomes more prevalent, the demand for crushing equipment to process ores and minerals increases. The mining sector is expected to expand, driven by the need for various minerals used in construction and technology. This growth is likely to result in a higher demand for crushers that can efficiently handle different types of materials. Furthermore, the increasing focus on resource recovery and recycling in mining operations may further bolster the crushers market, as companies seek to optimize their processes.

Expansion of Recycling Initiatives

The expansion of recycling initiatives in the US is influencing the crushers market positively. As the emphasis on sustainable practices grows, the recycling of construction and demolition waste is becoming more common. Crushers play a vital role in this process by enabling the efficient processing of recycled materials. The market for recycled aggregates is projected to grow, driven by both regulatory pressures and consumer preferences for sustainable products. Consequently, manufacturers in the crushers market may find new opportunities in developing equipment tailored for recycling applications, thus contributing to a more circular economy.

Rising Demand for Construction Materials

The increasing demand for construction materials in the US is a primary driver for the crushers market. As urbanization accelerates, the need for aggregates such as sand, gravel, and crushed stone rises significantly. The US construction industry is projected to grow at a CAGR of approximately 5% over the next few years, which directly influences the demand for crushers. This growth is fueled by various infrastructure projects, including roads, bridges, and residential buildings. Consequently, manufacturers in the crushers market are likely to experience heightened demand for their products, as they play a crucial role in supplying the necessary materials for these projects.

Technological Innovations in Crushing Equipment

Technological advancements in crushing equipment are reshaping the crushers market. Innovations such as automation, remote monitoring, and energy-efficient designs are becoming increasingly prevalent. These advancements not only enhance operational efficiency but also reduce operational costs for end-users. For instance, the integration of IoT technology allows for real-time data analysis, enabling predictive maintenance and minimizing downtime. As a result, companies that invest in these technologies may gain a competitive edge, potentially increasing their market share. The overall impact of these innovations is expected to drive growth in the crushers market, as more businesses seek to modernize their operations.

Regulatory Compliance and Environmental Standards

Regulatory compliance and environmental standards are becoming more stringent in the US, impacting the crushers market. Companies are required to adhere to various environmental regulations, which often necessitate the adoption of cleaner and more efficient technologies. This shift towards sustainability may lead to increased investments in advanced crushing equipment that minimizes environmental impact. For example, crushers that reduce dust emissions and noise pollution are likely to gain traction. As the industry adapts to these regulations, it may create opportunities for manufacturers to develop innovative solutions that meet compliance requirements while also enhancing performance.

Market Segment Insights

Crushers Market Type Insights

The Type segment of the US Crushers Market plays a vital role in determining the dynamics of the overall industry. Within this segment, various categories such as Cone Crushers, Impact Crushers, Jaw Crushers, Roll Crushers, and other types showcase their unique capabilities and applications across multiple sectors, including construction, mining, and recycling. The importance of Cone Crushers lies in their efficiency for secondary and tertiary crushing processes, which makes them particularly effective in producing high-quality aggregate materials.

Similarly, Impact Crushers are extensively leveraged for their ability to create fine materials from larger rocks, supporting diverse applications from road construction to metal recycling. Jaw Crushers, known for their heavy-duty applications, signify robustness and durability, furnishing primary crushing solutions that have become essential for large-scale operations.

Roll Crushers, on the other hand, are prevalent for their capability to crush soft to medium-hard materials, presenting an attractive option for those seeking cost-effective solutions in their operations. Additionally, the 'Other' category encapsulates a range of innovative machines, further diversifying the options available to end-users. The continuously evolving construction and mining sectors in the US have underscored the importance of these crushing machines, as they are integral in meeting both production demands and regulatory requirements.

With a push towards increasing operational efficiency and sustainability, the US Crushers Market segmentation highlights the significance of each type in collectively contributing to an expansive industry footprint.

Moreover, technological advancements, such as the integration of automation and smart controls in these machines, are expected to enhance their performance and reliability, driving demand and growth within the market in the coming years. As the United States continues to invest in infrastructure development, the Type segment of the US Crushers Market is poised to experience enhanced attention, providing lucrative opportunities for manufacturers and stakeholders involved. Overall, these diverse types of crushers not only serve to fulfill immediate industry needs but also reflect broader market trends centered around efficiency and innovation.

Crushers Market Power Source Insights

The Power Source segment of the US Crushers Market plays a critical role in defining the operational efficiency and adaptability of crushing equipment across various industries, including construction, mining, and recycling. As of 2024, the overall market is expected to witness a significant uptrend due to increasing demand for mobile and stationary crushers that utilize diverse power sources to meet environmentally conscious regulations and operational needs. Diesel-powered crushers have historically dominated the market due to their robustness and reliability in rugged applications.

However, the Electric power source is gaining traction, driven by advancements in battery technology and growing preferences for sustainable solutions, especially in urban areas that may enforce stricter emissions regulations.

Meanwhile, Hybrid systems are emerging as a viable option, offering flexibility and reduced operational costs by combining the benefits of both diesel and electric power. This trend toward diversified power solutions reflects the industry's response to changing regulations and the push for efficiency, presenting several growth opportunities as operators look to optimize their processes. Key factors such as lower emission levels, fuel efficiency, and technological advancements are expected to significantly influence the US Crushers Market segmentation in the coming years, ultimately shaping the industry's future dynamics.

Crushers Market Mode of Operation Insights

The Mode of Operation segment in the US Crushers Market showcases the critical dynamics between Stationary and Portable units, each serving distinct applications and industries. Stationary crushers are widely used in settings where high capacity and consistent output are essential, such as in mining, quarrying, and heavy construction. These units often dominate due to their ability to handle larger volumes of material efficiently over a long operational lifespan. Conversely, Portable crushers are becoming increasingly significant as they offer flexibility and mobility, allowing operators to transport equipment directly to job sites, which is particularly useful in smaller projects or remote locations.

The rise in infrastructure development, coupled with a growing need for recycling and material processing, is driving trends within this segment. Key drivers include advancements in technology, improving productivity and operational efficiency, and a heightened focus on reducing environmental impact. However, challenges such as regulatory compliance and the rising cost of raw materials must be navigated to fully capitalize on the market's potential. Overall, the US Crushers Market is evolving, with both stationary and portable units playing critical roles in meeting the diverse needs of various industries, highlighting the importance of Mode of Operation segmentation in market growth strategies.

Crushers Market Application Insights

The US Crushers Market, specifically within the Application segment, showcases a diverse range of functionalities crucial for various industries. Aggregates applications play a vital role in construction, providing essential materials for infrastructure development across urban and rural areas. The construction sector, driven by ongoing civil projects, significantly contributes to the demand for crushers, making it a key player in the market. Demolition activities further boost market growth, as they require efficient equipment to dismantle structures safely and effectively. Environmental considerations are also prominent, with crushers being used for recycling materials to support sustainability efforts.

The industrial applications extend into manufacturing processes where material size reduction is necessary. Meanwhile, the mining sector remains a dominant force, relying on crushers for the extraction and processing of various minerals and ores, reflecting the importance of this segment in the supply chain. Other applications encompass specialized sectors needing tailored crushing solutions, emphasizing the comprehensive nature of the US Crushers Market segmentation.

With a robust market growth trajectory driven by these diverse applications, the emphasis on innovation and efficiency in crusher technology remains paramount.

Get more detailed insights about US Crushers Market

Key Players and Competitive Insights

The crushers market exhibits a dynamic competitive landscape characterized by rapid technological advancements and a growing emphasis on sustainability. Key players such as Metso Outotec (FI), Sandvik (SE), and Terex Corporation (US) are strategically positioned to leverage innovation and operational efficiency. Metso Outotec (FI) focuses on enhancing its product offerings through digital solutions, while Sandvik (SE) emphasizes sustainable practices in its manufacturing processes. Terex Corporation (US) is actively pursuing regional expansion to capture emerging markets, thereby shaping a competitive environment that prioritizes technological integration and environmental responsibility.

The market structure appears moderately fragmented, with several players vying for market share. Key business tactics include localizing manufacturing to reduce costs and optimize supply chains, which enhances responsiveness to market demands. The collective influence of these major companies fosters a competitive atmosphere where innovation and operational excellence are paramount, driving the market forward.

In October 2025, Metso Outotec (FI) announced a strategic partnership with a leading technology firm to develop AI-driven solutions for predictive maintenance in crushing equipment. This initiative is likely to enhance operational efficiency and reduce downtime for customers, positioning Metso Outotec (FI) as a frontrunner in the integration of advanced technologies within the industry. Such moves indicate a shift towards more intelligent and automated solutions in the crushers market.

In September 2025, Sandvik (SE) unveiled its new line of electric crushers, aimed at reducing carbon emissions by up to 30%. This launch not only aligns with global sustainability goals but also reflects Sandvik's commitment to innovation in response to increasing regulatory pressures. The introduction of these products may significantly enhance Sandvik's competitive edge, appealing to environmentally conscious customers and industries.

In August 2025, Terex Corporation (US) completed the acquisition of a regional competitor, which is expected to bolster its market presence and expand its product portfolio. This strategic move may allow Terex Corporation (US) to enhance its operational capabilities and offer a more comprehensive range of solutions to its customers, thereby strengthening its competitive position in the market.

As of November 2025, current trends in the crushers market are increasingly defined by digitalization, sustainability, and the integration of AI technologies. Strategic alliances among key players are shaping the landscape, fostering innovation and collaboration. The competitive differentiation is likely to evolve from traditional price-based competition towards a focus on technological advancements, reliability in supply chains, and sustainable practices. This shift underscores the importance of innovation as a critical driver of success in the evolving market.

Key Companies in the US Crushers Market market include

Industry Developments

In recent developments within the US Crushers Market, BeltWay Scales has expanded its portfolio with innovative weighing solutions aimed at improving efficiency for aggregate producers. Meanwhile, Sandvik has announced advancements in its crusher technology, focusing on sustainability and reducing environmental impact as demand for eco-friendly solutions grows. McCloskey International introduced new products enhancing the versatility and performance of their crushers, catering to evolving market needs. Eagle Crusher Company has reported significant growth in market valuation due to increased infrastructure projects across the United States that require durable crushing equipment.

Superior Industries has been actively collaborating with key players to enhance sales and distribution channels, thereby expanding its market presence.

In terms of mergers and acquisitions, Astec Industries recently acquired a competitor to strengthen its position in the market in February 2023. Furthermore, Metso Outotec has been exploring partnerships to improve resource utilization in crushing processes. Over the past few years, the US Crushers Market has witnessed a constant upward trajectory influenced by investment in construction and infrastructure, driving competition and innovation among companies like Powerscreen, GATOR Machinery, and Terex Corporation, illustrating a robust and dynamic industry landscape.

Future Outlook

US Crushers Market Future Outlook

The crushers market is projected to grow at a 5.92% CAGR from 2024 to 2035, driven by infrastructure development, technological advancements, and increased demand for recycled materials.

New opportunities lie in:

  • Expansion into mobile crushing solutions for remote sites.
  • Development of AI-driven predictive maintenance services.
  • Partnerships with construction firms for integrated supply chains.

By 2035, the market is expected to achieve robust growth, driven by innovation and strategic partnerships.

Market Segmentation

US Crushers Market Type Outlook

  • Cone Crushers
  • Gyratory Crushers
  • Impact Crushers
  • Jaw Crushers
  • Roll Crushers
  • Other

US Crushers Market Application Outlook

  • Aggregate
  • Construction
  • Demolition
  • Environmental
  • Industrial
  • Mining
  • Other

US Crushers Market Power Source Outlook

  • Diesel
  • Electric
  • Hybrid

US Crushers Market Mode of Operation Outlook

  • Stationary
  • Portable

Report Scope

MARKET SIZE 2024 1080.19(USD Million)
MARKET SIZE 2025 1144.14(USD Million)
MARKET SIZE 2035 2034.51(USD Million)
COMPOUND ANNUAL GROWTH RATE (CAGR) 5.92% (2024 - 2035)
REPORT COVERAGE Revenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR 2024
Market Forecast Period 2025 - 2035
Historical Data 2019 - 2024
Market Forecast Units USD Million
Key Companies Profiled Metso Outotec (FI), Sandvik (SE), Terex Corporation (US), Eagle Crusher Company (US), Astec Industries (US), McCloskey International (CA), Thyssenkrupp AG (DE), FLSmidth (DK), Kleemann GmbH (DE)
Segments Covered Type, Power Source, Mode of Operation, Application
Key Market Opportunities Adoption of advanced automation technologies enhances efficiency in the crushers market.
Key Market Dynamics Technological advancements drive efficiency, while regulatory changes shape competitive dynamics in the crushers market.
Countries Covered US

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FAQs

What is the projected market size of the US Crushers Market in 2024?

The US Crushers Market is expected to be valued at 1032.93 million USD in 2024.

What is the expected market value of the US Crushers Market by 2035?

By 2035, the US Crushers Market is anticipated to reach a value of 1941.25 million USD.

What is the compound annual growth rate (CAGR) for the US Crushers Market from 2025 to 2035?

The US Crushers Market is projected to experience a CAGR of 5.903 percent from 2025 to 2035.

Which type of crushers is expected to have the largest market share in 2024?

In 2024, Cone Crushers are expected to dominate the market with a value of 300 million USD.

What will be the market size for Impact Crushers by 2035?

The market size for Impact Crushers is expected to reach 450 million USD by 2035.

Who are the major players in the US Crushers Market?

Key players in the US Crushers Market include Sandvik, McCloskey International, and Eagle Crusher Company among others.

What growth opportunities exist in the US Crushers Market?

The market presents growth opportunities due to increasing demand across construction and mining applications.

How has the current global scenario affected the US Crushers Market?

The US Crushers Market is influenced by ongoing trade dynamics and supply chain factors affecting construction activities.

What is expected market value for Roll Crushers in 2035?

The market value for Roll Crushers is projected to be 250 million USD by 2035.

What are the projected market trends in the US Crushers Market?

Emerging trends include innovations in technology, demand for eco-friendly solutions, and enhancements in operational efficiency.

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