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    US Flexible Packaging Market

    ID: MRFR/PNT/18648-HCR
    111 Pages
    Pradeep Nandi
    September 2025

    United States Flexible Packaging Market Research Report Information By Type (Pouches, Roll stock, Bags, Films & Wraps, Others), By Material (Plastic, Paper, Metal), By Printing Technology (Rotogravure, Flexography, Digital Printing, Others), By End Use Industry (Food, Beverages, Pharmaceutical & Healthcare, Personal Care & Cosmetics, Others) – United States Market Forecast Till 2034

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    US Flexible Packaging Market Infographic
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    US Flexible Packaging Market Summary

    The United States Flexible Packaging market is projected to grow from 37.0 USD Billion in 2024 to 51.3 USD Billion by 2035.

    Key Market Trends & Highlights

    United States Flexible Packaging Key Trends and Highlights

    • The market is expected to experience a compound annual growth rate of 3.0 percent from 2025 to 2035.
    • By 2035, the market valuation is anticipated to reach 51.3 USD Billion, indicating robust growth potential.
    • In 2024, the market is valued at 37.0 USD Billion, reflecting a solid foundation for future expansion.
    • Growing adoption of sustainable packaging solutions due to increasing environmental concerns is a major market driver.

    Market Size & Forecast

    2024 Market Size 37.0 (USD Billion)
    2035 Market Size 51.3 (USD Billion)
    CAGR (2025-2035) 3.0%

    Major Players

    Huhtamaki Oyj (Finland), Berry Global Group Inc. (US), Amcor Limited. (Australia), Mondi Group. (UK), Sonoco Products Company (US), Westrock Company (US), Constantia Flexibles (Austria), Sealed Air Corporation (US), Transcontinental Inc (Canada), DS Smith (UK)

    US Flexible Packaging Market Trends

    Growing consumer demand for flexible packaging in items' primary packaging is driving the market growth

    The market CAGR for flexible packaging is predicted to increase at a faster rate due to the growing need for flexible packaging as the principal packaging for products. The main purpose of the packaging is to shield the product from contamination and harm. Flexible packaging in the United States possesses a multitude of attributes that precisely align with the needs of primary packaging, including low weight, high barrier, minimal contamination, and durability. One of the main things that will probably prevent the market from growing is the problem of recyclable packaging. The flexible post-consumer materials' several layers make recycling difficult.

    Plastic-metal packaging and plastic paper packaging are also challenging to recycle, which harms the environment.

    Furthermore, flexible packaging is predicted to rise in popularity in the United States as a result of consumers' shifting preferences for it over rigid packaging because of its advantages in terms of sustainability. Compared to traditional packaging forms, flexible packaging has several environmental benefits, including lower energy consumption, greenhouse gas emissions, waste creation, and raw material use. The packaging sector finds the United States to be an excellent option and strongly recommends it. Over the course of the forecast period, fluctuating costs for the raw materials utilized in the production of flexible packaging are anticipated to impede market expansion.

    The cost of raw materials and manufacturing as a whole are directly impacted by unstable crude oil prices, which are caused by a number of economic reasons. As of August 2021, flexible packaging accounted for around 19% of the USD 170 billion United States packaging market, making it the second largest packaging category in the country, according to the Flexible Packaging Association (FPA). FPA is also looking for ways to tell people about the benefits of flexible packaging for cutting down on food waste.

    According to FPA studies, if a systems approach to products and packaging is implemented, flexible packaging can reduce food waste. Thus, driving the United States Flexible Packaging market revenue.

    Market Segment Insights

    United States Flexible Packaging Type Insights

    The United States Flexible Packaging market segmentation, based on type, includes Pouches, Roll stock, Bags, Films & Wraps, and Others. The films & wraps segment dominated the market mostly. This is because of qualities including better shrinkage, twist retention, and transparency. During the packaging, distribution, and storage phases, these films are employed to protect packed content. To strengthen the outside flexible packaging's resistance to tearing, they are mostly employed on it.

    United States Flexible Packaging Material Insights

    The United States Flexible Packaging market segmentation, based on material, includes Plastic, Paper, and Metal. The paper category generated the most income. Paper is made of wood pulp and is renowned for being strong, thick, lightweight, and highly resistant to tearing. Because of its highly oriented fibers, it has a coarser texture than conventional packaging materials, which helps to improve protection. Its biodegradable nature facilitates easy recycling or disposal.

    United States Flexible Packaging Printing Technology Insights

    The United States Flexible Packaging market segmentation, based on printing technology, includes Rotogravure, Flexography, Digital Printing, and Others. The flexography segment dominated the market mostly. Flexography offers benefits that are very appealing to purchasing management and product marketing because of its enhanced ability to generate excellent images and graphics, provide high consistency and repeatability from job to job, and facilitate quick, affordable changeovers that support small-quantity runs.

    United States Flexible Packaging End Use Industry Insights

    The United States Flexible Packaging market segmentation, based on end use Industry, includes Food, Beverages, Pharmaceutical & Healthcare, Personal Care & Cosmetics, and Others. The food category generated the most income. This is because of growing consumer demand for packaged foods, such as cake mixes, frozen dinners, snack foods, and ready-to-eat meals, which is anticipated to force producers to expand their manufacturing facilities.

    Figure 1: United States Flexible Packaging Market, by End Use Industry, 2022 & 2032 (USD Billion)

    Source: Primary Research, Secondary Research, Market Research Future Database and Analyst Review

    United States Flexible Packaging Country Insights

    The country's booming e-commerce is driving more demand for flexible packaging. Prices are influenced by its effectiveness and the convenience of comparison shopping across other industries. Virtually, e-commerce is driving retail growth, and the nation may see an increase in its impact on flexible packaging. The United States food market is expanding because of well-known merchants like Wal-Mart, which have made the retail sector in the United States extremely competitive. The demand for flexible packaging solutions has increased due to the country lightweight solutions as well as consumer lifestyle changes that demand items be portable and convenient.

    The growing use of cutting-edge packaging technologies is a significant additional driver of the industry. This is because flexible metal packaging options provide a number of advantages.

    Get more detailed insights about United States Flexible Packaging Market Research Report —Forecast till 2034

    Key Players and Competitive Insights

    Leading market players are putting a lot of money in R&D to broaden their product line, which will encourage further growth in the US flexible packaging market. Additionally, market players are engaging in a range of calculated actions to increase their presence, with important market developments including the introduction of new goods, agreements, mergers and acquisitions, higher investment levels, and collaboration with other businesses. To expand and survive in an increasingly cutthroat industry, United States Flexible Packaging industry must provide reasonably priced goods.

    Major players in the United States Flexible Packaging market are making investments in R&D operations in an effort to boost market demand includes Huhtamaki Oyj (Finland), Berry Global Group Inc. (US), Amcor Limited. (Australia), Mondi Group. (UK), Sonoco Products Company (US), Westrock Company (US)

    Key Companies in the US Flexible Packaging Market market include

    Industry Developments

    September 2022: S.P. Holding, Skjern A/S, a top manufacturer of premium paperboard made entirely of recycled paper for rigid paper containers, tubes, cores, and other uses, has been bought by Sonoco Products Company.

    September 2022: A €5 million investment from the Mondi Group is being used to construct a new research and development (R&D) center at Mondi Steinfeld in Germany.

    Market Segmentation

    United States Flexible Packaging Type Outlook

    • Pouches
    • Roll stock
    • Bags
    • Films & Wraps
    • Others

    United States Flexible Packaging Material Outlook

    • Plastic
    • Paper
    • Metal

    United States Flexible Packaging End Use Industry Outlook

    • Food
    • Beverages
    • Pharmaceutical & Healthcare
    • Personal Care & Cosmetics
    • Others

    United States Flexible Packaging Printing Technology Outlook

    • Rotogravure
    • Flexography
    • Digital Printing
    • Others

    Report Scope

    Report Attribute/Metric Details 
    Market Size 2024 USD 37.05 Billion
    Market Size 2025 USD 38.16 Billion
    Market Size 2034 USD 49.80 Billion
    Compound Annual Growth Rate (CAGR) 3.00% (2025-2034)
    Base Year 2024
    Market Forecast Period 2025-2034
    Historical Data 2020-2024
    Market Forecast Units Value (USD Billion)
    Report Coverage Revenue Forecast, Market Competitive Landscape, Growth Factors, and Trends
    Segments Covered Type, Material, Technology Outlook, End Use Industry
    Countries Covered United States
    Key Companies Profiled Huhtamaki Oyj (Finland), Berry Global Group Inc. (US), Amcor Limited. (Australia), Mondi Group. (UK), Sonoco Products Company (US), Westrock Company (US)
    Key Market Opportunities ·         Expanding market for flexible packaging for products' primary packaging ·         Rise in the demand for flexible packaging solutions has increased
    Key Market Dynamics ·         Growth shifting lifestyle and demographic aspects ·         Growing need for convenient packaging

    Market Highlights

    Author
    Pradeep Nandi
    Senior Research Analyst

    I have a bachelor's degree in mechanical engineering and an MBA. I have more than two years of expertise in the retail, food, and beverage, chemical, and material industries, and hence have developed a sound cross-domain expertise. A firm believer in lifelong learning and sharing of knowledge. Having a proclivity for hatching ideas and trying to absorb as much information as possible in a short amount of time. Introducing corporates to the data and insight, which enables them to move from probability to possibility, has been my key areas of interest. 

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    FAQs

    What size is the market for United States Flexible Packaging?

    The size of the United States Flexible Packaging market was estimated at USD 37.05 billion in 2024.

    How quickly is the United States Flexible Packaging market expanding?

    It is anticipated that the market would expand at a compound annual growth rate (CAGR) of 3.00% from 2025 to 2034.

    Who are the leading companies in the United States Flexible Packaging industry?

    The key players in the market are Huhtamaki Oyj (Finland), Berry Global Group Inc. (US), Amcor Limited. (Australia), Mondi Group. (UK), Sonoco Products Company (US), Westrock Company (US).

    Which type dominated the market for United States Flexible Packaging?

    The Films & Wraps dominated the market in 2024.

    Which End Use Industry in the United States Flexible Packaging market has the biggest market share?

    The food had the largest share in the market.

    What is the projected market size of the US Flexible Packaging Market in 2024?

    The US Flexible Packaging Market is expected to be valued at 50.0 USD Billion in 2024.

    What is the anticipated market value of the US Flexible Packaging Market by 2035?

    By 2035, the US Flexible Packaging Market is projected to reach a value of 85.0 USD Billion.

    What is the expected compound annual growth rate (CAGR) for the US Flexible Packaging Market from 2025 to 2035?

    The US Flexible Packaging Market is expected to grow at a CAGR of 4.942% from 2025 to 2035.

    Which material segment holds the largest market share in the US Flexible Packaging Market?

    The plastic segment is the largest in the US Flexible Packaging Market, valued at 25.0 USD Billion in 2024.

    What will the value of the paper segment be in the US Flexible Packaging Market by 2035?

    The paper segment is expected to be valued at 18.0 USD Billion in 2035.

    Who are the key players in the US Flexible Packaging Market?

    Major players include Berry Global, Dow, AptarGroup, Bemis, and Amcor.

    What is the expected market size for the aluminum foil segment in 2024?

    The aluminum foil segment of the US Flexible Packaging Market is valued at 8.0 USD Billion in 2024.

    How much is the other materials segment valued at in 2024?

    The other materials segment is projected to be valued at 7.0 USD Billion in 2024.

    What challenges might the US Flexible Packaging Market face in the coming years?

    The market may face challenges related to sustainability and environmental regulations.

    What is a key growth driver for the US Flexible Packaging Market?

    The increasing demand for convenience and packaged food products is a primary growth driver.

    United States Flexible Packaging Market Research Report —Forecast till 2034 Infographic
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