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US Heavy Duty Trucks Market

ID: MRFR/AT/55509-HCR
128 Pages
Sejal Akre
October 2025

US Heavy Duty Trucks Market Research Report By Weight Limit (8000-11000 Kg, 11000-15000 Kg, 15000 Kg & Above), By Truck Class (Class-6, Class-7, Class-8), By Application (Construction & Mining, Freight & Logistics, Others) and By Fuel Cell (Diesel, Natural Gas, Gasoline, Hybrid, Electric, Fuel Cell) - Forecast to 2035

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US Heavy Duty Trucks Market Summary

As per MRFR analysis, the US heavy-duty trucks market size was estimated at 36.83 USD billion in 2024.. The US heavy duty-trucks market is projected to grow from 38.86 USD Billion in 2025 to 66.48 USD Billion by 2035, exhibiting a compound annual growth rate (CAGR) of 5.52% during the forecast period 2025 - 2035.

Key Market Trends & Highlights

The US heavy duty-trucks market is experiencing a transformative shift driven by technological advancements and sustainability initiatives.

  • Technological advancements are reshaping the heavy duty-trucks market, enhancing efficiency and performance.
  • The shift towards electrification is gaining momentum, with electric heavy duty-trucks becoming increasingly viable.
  • Sustainability is a growing focus, as manufacturers prioritize eco-friendly practices and materials in production.
  • Increasing freight demand and regulatory compliance are key drivers propelling the market forward.

Market Size & Forecast

2024 Market Size 36.83 (USD Billion)
2035 Market Size 66.48 (USD Billion)
CAGR (2025 - 2035) 5.52%

Major Players

Daimler AG (DE), Volvo Group (SE), PACCAR Inc (US), Navistar International Corporation (US), MAN SE (DE), Scania AB (SE), Hino Motors Ltd (JP), Isuzu Motors Ltd (JP), Freightliner Trucks (US)

US Heavy Duty Trucks Market Trends

the market is currently experiencing a transformative phase., driven by advancements in technology and evolving regulatory frameworks. The increasing emphasis on sustainability and fuel efficiency is prompting manufacturers to innovate, leading to the development of cleaner and more efficient engines. This shift not only aligns with environmental goals but also addresses the rising operational costs faced by fleet operators. Furthermore, the integration of telematics and automation is enhancing operational efficiency, allowing for better fleet management and reduced downtime. As a result, stakeholders are increasingly focusing on these technological advancements to remain competitive in a rapidly changing landscape. In addition, the market is witnessing a notable shift towards electrification.. With the growing concern over greenhouse gas emissions, there is a push for electric heavy duty-trucks that can meet the demands of long-haul transportation. This transition is supported by various incentives and funding opportunities from government entities aimed at promoting cleaner transportation solutions. As manufacturers adapt to these changes, the market is likely to see a rise in the adoption of electric vehicles, which could reshape the competitive dynamics and operational strategies within the sector.

Technological Advancements

The heavy duty-trucks market is seeing rapid technological innovations, particularly in engine efficiency and telematics. These advancements are aimed at improving fuel economy and reducing emissions, which are critical for compliance with stringent regulations. Manufacturers are investing in research and development to enhance vehicle performance and reliability.

Shift Towards Electrification

There is a growing trend towards electrification within the heavy duty-trucks market, driven by environmental concerns and regulatory pressures. Electric heavy duty-trucks are becoming more viable, supported by government incentives and advancements in battery technology. This shift may significantly alter the landscape of transportation.

Focus on Sustainability

Sustainability is becoming a central theme in the heavy duty-trucks market, influencing design and operational practices. Companies are increasingly adopting eco-friendly materials and practices to meet consumer demand for greener solutions. This trend reflects a broader commitment to reducing the carbon footprint of the transportation sector.

US Heavy Duty Trucks Market Drivers

Increasing Freight Demand

The heavy duty-trucks market is experiencing a notable surge in freight demand, driven by the expansion of e-commerce and logistics sectors. As businesses increasingly rely on efficient transportation to meet consumer needs, the demand for heavy duty trucks is projected to grow. In 2025, the freight transportation industry in the US is expected to reach approximately $1 trillion, with heavy duty trucks accounting for a substantial share of this market. This growth is likely to stimulate investments in truck manufacturing and innovation, thereby enhancing the overall competitiveness of the heavy duty-trucks market. Furthermore, the increasing need for timely deliveries and supply chain efficiency is propelling the adoption of advanced logistics solutions, which further supports the heavy duty-trucks market's expansion.

Regulatory Compliance and Standards

the market is significantly influenced by stringent regulatory compliance and standards imposed by government agencies.. These regulations, aimed at reducing emissions and enhancing safety, compel manufacturers to innovate and upgrade their fleets. For instance, the Environmental Protection Agency (EPA) has set ambitious targets for reducing greenhouse gas emissions from heavy duty vehicles. As a result, manufacturers are investing heavily in research and development to meet these standards, which could lead to the introduction of cleaner and more efficient trucks. Compliance with these regulations not only ensures market access but also enhances the reputation of companies within the heavy duty-trucks market, potentially leading to increased sales and market share.

Infrastructure Development Initiatives

Infrastructure development initiatives in the US are playing a crucial role in shaping the heavy duty-trucks market. The government has allocated substantial funding for the improvement of highways, bridges, and transportation networks, which directly benefits the trucking industry. In 2025, the US is expected to invest over $100 billion in infrastructure projects, enhancing the efficiency and safety of freight transportation. Improved infrastructure reduces transit times and operational costs for heavy duty trucks, making them more attractive to logistics companies. This investment in infrastructure not only supports the heavy duty-trucks market but also stimulates economic growth by facilitating smoother supply chain operations.

Rising Fuel Prices and Efficiency Demands

Rising fuel prices are exerting pressure on the heavy duty-trucks market, prompting companies to seek more fuel-efficient solutions. As fuel costs represent a significant portion of operational expenses, the demand for trucks with better fuel economy is increasing. In 2025, it is projected that fuel prices may rise by 10%, further incentivizing the adoption of advanced engine technologies and alternative fuels. This shift towards efficiency not only helps companies reduce costs but also aligns with broader sustainability goals. Consequently, the heavy duty-trucks market is likely to witness a growing emphasis on innovation aimed at enhancing fuel efficiency and reducing environmental impact.

Technological Integration in Fleet Management

The integration of advanced technologies in fleet management is transforming the heavy duty-trucks market. Companies are increasingly adopting telematics, GPS tracking, and data analytics to optimize their operations. These technologies enable real-time monitoring of vehicle performance, fuel efficiency, and driver behavior, leading to cost savings and improved safety. In 2025, it is estimated that the adoption of such technologies could reduce operational costs by up to 15% for trucking companies. This trend towards technological integration not only enhances the competitiveness of the heavy duty-trucks market but also attracts new entrants seeking to leverage these innovations for operational excellence.

Market Segment Insights

By Weight Limit: 11000-15000 Kg (Largest) vs. 8000-11000 Kg (Fastest-Growing)

In the US heavy duty-trucks market, the weight limit segment reveals a significant distribution of market shares among the categories. The 11000-15000 Kg segment leads as the largest category, commanding a substantial portion of market traction due to its extensive applications across various industries, including logistics and construction. Meanwhile, the 8000-11000 Kg segment is emerging rapidly, capturing the interest of fleet operators looking for efficiency in lighter applications, thus contributing to its robust growth trajectory. Growth trends indicate a transformative shift in demand with increasing regulations on emissions and fuel efficiency. The 11000-15000 Kg category continues to thrive, driven by heavy demands in long-haul transportation. In contrast, the 8000-11000 Kg segment is propelled by advancements in technology and evolving customer needs for more agile and versatile truck solutions in urban and regional deliveries, marking its emergence as a key player in the market.

11000-15000 Kg (Dominant) vs. 8000-11000 Kg (Emerging)

The 11000-15000 Kg category stands as the dominant segment, largely utilized in the transportation of heavy goods, and is vital for industries such as construction and logistics. This segment is characterized by larger payload capabilities and enhanced durability, making trucks in this range preferable for demanding operations. Conversely, the 8000-11000 Kg segment is emerging rapidly, appealing to businesses that require trucks for lighter loads and improved fuel efficiency. Vehicles in this category are increasingly favored for urban deliveries due to their maneuverability and lower operating costs, thus positioning them as a significant trendsetter in the evolving market landscape.

By Truck Class: Class-8 (Largest) vs. Class-7 (Fastest-Growing)

In the US heavy duty-trucks market, the distribution of market share among Class-6, Class-7, and Class-8 highlights Class-8 as the largest segment, driven by its widespread application in long-haul transportation. Class-7 follows closely, with a respectable market presence attributed to its versatility and adaptability in various commercial sectors, while Class-6 represents a smaller yet significant share due to its suitability for lighter loads and urban deliveries. Growth trends in this segment indicate a shift towards Class-7 as the fastest-growing among the three classifications, fueled by increasing demand for medium-duty trucks that offer a balance of capability and efficiency. Factors such as evolving transportation regulations, technological advancements, and rising fuel prices are propelling fleet operators to consider more efficient and cost-effective solutions, further bolstering the appeal of Class-7 heavy trucks.

Class-8 (Dominant) vs. Class-7 (Emerging)

Class-8 trucks are characterized by their powerful engines and high payload capacities, making them the go-to choice for long-distance hauls and heavy freight transportation. They dominate the US heavy duty-trucks market due to their efficiency and ability to handle larger loads. In contrast, Class-7 trucks, labeled as emerging in this competitive landscape, offer a flexible solution suitable for a diverse range of applications, including regional hauling and delivery services. Their growing popularity is attributed to advancing technologies, improved fuel efficiency, and changing consumer preferences that lean towards sustainable transport solutions. While Class-8 remains the standard for heavy-duty tasks, Class-7 is rapidly gaining traction as an essential part of modern fleets.

By Application: Freight & Logistics (Largest) vs. Construction & Mining (Fastest-Growing)

In the US heavy duty-trucks market, the Freight & Logistics segment commands the largest share, reflecting the increasing demand for efficient transport solutions driven by e-commerce growth. This sector benefits from the continuous expansion of supply chains and the need for timely deliveries, establishing itself as the foundation of logistics operations across various industries. Conversely, the Construction & Mining segment is witnessing rapid growth, fueled by infrastructure investments and a booming construction industry. As public and private sectors ramp up their spending on infrastructure projects, the need for heavy-duty vehicles that can withstand rigorous terrains is increasingly critical. This trend positions the segment as a key driver of innovation and investment in specialized heavy-duty trucks.

Freight & Logistics: Dominant vs. Construction & Mining: Emerging

Freight & Logistics is the dominant segment in the US heavy duty-trucks market, characterized by a robust demand for transportation services that cater to various industries, including retail and manufacturing. Its dominance is attributed to a well-developed highway infrastructure and the rising trend of online shopping, necessitating the continual replenishment of goods. Meanwhile, Construction & Mining, though emerging, showcases significant potential due to the surge in construction activities and natural resource exploration. This segment requires specialized vehicles that offer durability and efficiency, focusing on technologies that enhance performance in challenging conditions. As both segments evolve, Freight & Logistics maintains its stronghold while Construction & Mining captures attention for its emerging growth opportunities.

By Fuel Type: Diesel (Largest) vs. Electric (Fastest-Growing)

The US heavy duty-trucks market exhibits a diverse fuel type landscape, prominently featuring Diesel as the largest segment, known for its efficiency and long-standing dominance. Other fuel types like Natural Gas and Gasoline hold smaller market shares, while emerging options such as Electric and Fuel Cell are gaining traction among newer fleets. The rising interest in sustainable trucking solutions also contributes to a dynamic market share distribution across these segments. In recent years, the US heavy duty-trucks market has seen a significant shift towards alternative fuel technologies, with Electric and Hybrid trucks increasingly being recognized for their potential to reduce emissions. Supported by government incentives and advancements in battery technology, Electric trucks are projected to become the fastest-growing segment in the coming years. The push for cleaner transportation options and stricter emissions regulations drive this change, prompting manufacturers to innovate and adapt to evolving consumer preferences.

Diesel (Dominant) vs. Electric (Emerging)

Diesel remains the dominant fuel type in the US heavy duty-trucks market, favored for its high energy density and established infrastructure. It is widely utilized for long-haul trucking due to its ability to provide superior range and towing capabilities. However, the Electric segment is rapidly emerging as a noteworthy alternative, characterized by advancements in battery technology and increasing availability of charging stations. These electric trucks are designed to meet stringent emissions regulations and appeal to environmentally conscious consumers. While Diesel is still the preferred choice for traditional heavy-duty applications, Electric trucks are expected to capture a growing share of the market as technology improves and operational costs decrease.

Get more detailed insights about US Heavy Duty Trucks Market

Key Players and Competitive Insights

the market is characterized by intense competition and rapid evolution., driven by factors such as technological advancements, regulatory changes, and shifting consumer preferences. Major players like Daimler AG (Germany), Volvo Group (Sweden), and PACCAR Inc (US) are at the forefront, each adopting distinct strategies to enhance their market positions. Daimler AG (Germany) focuses on innovation in electric and autonomous vehicles, while Volvo Group (Sweden) emphasizes sustainability and safety features in its product offerings. PACCAR Inc (US) is leveraging its strong brand reputation and extensive dealer network to expand its market share, particularly in North America. Collectively, these strategies contribute to a dynamic competitive environment, where differentiation is increasingly based on technology and sustainability rather than merely price.

Key business tactics within the market include localizing manufacturing and optimizing supply chains to enhance efficiency and responsiveness. The competitive structure appears moderately fragmented, with several key players holding substantial market shares, yet numerous smaller companies also contributing to the overall landscape. This fragmentation allows for a variety of offerings, catering to diverse customer needs while intensifying competition among established firms.

In October 2025, Volvo Group (Sweden) announced a strategic partnership with a leading tech firm to develop advanced AI-driven fleet management solutions. This collaboration aims to enhance operational efficiency for fleet operators, potentially reducing costs by up to 15%. Such initiatives not only position Volvo as a leader in technological innovation but also reflect a broader industry trend towards integrating AI into logistics and transportation.

In September 2025, PACCAR Inc (US) unveiled its latest line of electric heavy-duty trucks, which are designed to meet stringent emissions regulations while providing superior performance. This launch is significant as it aligns with the growing demand for sustainable transportation solutions, indicating PACCAR's commitment to environmental responsibility and innovation. The introduction of these vehicles could potentially reshape market dynamics by appealing to environmentally conscious consumers and businesses.

In August 2025, Daimler AG (Germany) expanded its manufacturing capabilities in the US by investing $200 million in a new facility dedicated to electric truck production. This move not only enhances Daimler's production capacity but also signifies a strategic pivot towards electrification in response to market demands. The establishment of this facility is likely to strengthen Daimler's competitive edge in the rapidly evolving heavy-duty electric truck segment.

As of November 2025, current trends in the heavy duty-trucks market are heavily influenced by digitalization, sustainability, and the integration of AI technologies. Strategic alliances are becoming increasingly vital, as companies seek to pool resources and expertise to navigate the complexities of modern logistics. Looking ahead, competitive differentiation is expected to evolve, with a pronounced shift from price-based competition to a focus on innovation, technological advancements, and supply chain reliability. This transition underscores the necessity for companies to adapt and innovate continuously to maintain their competitive positions in a rapidly changing market.

Key Companies in the US Heavy Duty Trucks Market market include

Industry Developments

The US Heavy Duty Trucks Market has witnessed significant developments recently. In September 2023, Freightliner launched its new Cascadia model equipped with advanced safety features, emphasizing the industry’s shift towards enhanced technology in heavy-duty vehicles. Peterbilt and Kenworth, part of PACCAR, have also introduced electric models following the growing demand for sustainable solutions. In terms of mergers and acquisitions, no significant deals have been publicly reported among the companies specifically identified, such as International, Volvo, and Mack.

Nevertheless, the market sees a trend of increased valuations, with the overall market size projected to reach approximately USD 49 billion by 2027, showing a compound annual growth rate of about 5.6%, influenced by rising freight movement and e-commerce activities. Additionally, in 2022, regulations around emissions standards saw an uptick, prompting manufacturers like Hino and Isuzu to innovate their engine technologies to comply with the evolving legal landscape. This regulatory push is set to influence product offerings and market dynamics significantly as companies adapt to the new environmental guidelines.

The influx of electric and alternative fuel vehicles is expected to transform the market landscape substantially in the years to come.

Future Outlook

US Heavy Duty Trucks Market Future Outlook

the market is projected to grow at a 5.52% CAGR from 2024 to 2035., driven by technological advancements, increasing freight demand, and sustainability initiatives.

New opportunities lie in:

  • Development of electric heavy duty-trucks for reduced emissions and operational costs.
  • Integration of telematics for enhanced fleet management and efficiency.
  • Expansion of aftermarket services for maintenance and parts supply.

By 2035, the heavy duty-trucks market is expected to be robust, driven by innovation and sustainability.

Market Segmentation

US Heavy Duty Trucks Market Fuel Type Outlook

  • Diesel
  • Natural Gas
  • Gasoline
  • Hybrid
  • Electric
  • Fuel Cell

US Heavy Duty Trucks Market Application Outlook

  • Construction & Mining
  • Freight & Logistics
  • Others

US Heavy Duty Trucks Market Truck Class Outlook

  • Class-6
  • Class-7
  • Class-8

US Heavy Duty Trucks Market Weight Limit Outlook

  • 8000-11000 Kg
  • 11000-15000 Kg
  • 15000 Kg & Above

Report Scope

MARKET SIZE 2024 36.83(USD Billion)
MARKET SIZE 2025 38.86(USD Billion)
MARKET SIZE 2035 66.48(USD Billion)
COMPOUND ANNUAL GROWTH RATE (CAGR) 5.52% (2024 - 2035)
REPORT COVERAGE Revenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR 2024
Market Forecast Period 2025 - 2035
Historical Data 2019 - 2024
Market Forecast Units USD Billion
Key Companies Profiled Daimler AG (DE), Volvo Group (SE), PACCAR Inc (US), Navistar International Corporation (US), MAN SE (DE), Scania AB (SE), Hino Motors Ltd (JP), Isuzu Motors Ltd (JP), Freightliner Trucks (US)
Segments Covered Weight Limit, Truck Class, Application, Fuel Type
Key Market Opportunities Adoption of advanced telematics for enhanced fleet management and operational efficiency.
Key Market Dynamics Technological advancements drive efficiency and sustainability in heavy duty-trucks, reshaping competitive dynamics and regulatory compliance.
Countries Covered US

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FAQs

What is the projected market size of the US Heavy Duty Trucks Market in 2024?

The US Heavy Duty Trucks Market is expected to be valued at 35.0 USD Billion in 2024.

What is the expected market size for the US Heavy Duty Trucks Market by 2035?

By 2035, the US Heavy Duty Trucks Market is projected to reach 65.0 USD Billion.

What is the expected compound annual growth rate (CAGR) for the US Heavy Duty Trucks Market from 2025 to 2035?

The market is expected to grow at a CAGR of 5.789% from 2025 to 2035.

Which weight limit segment of the US Heavy Duty Trucks Market has the highest value in 2024?

The segment for 15000 Kg & Above is valued at 13.0 USD Billion in 2024.

What is the projected market value for the 8000-11000 Kg segment by 2035?

The 8000-11000 Kg segment is projected to reach 22.5 USD Billion by 2035.

Who are the key players in the US Heavy Duty Trucks Market?

Major players include Freightliner, Peterbilt, Western Star, Eaton, and Volvo, among others.

What is the expected market value for the 11000-15000 Kg segment in 2024?

The 11000-15000 Kg segment is valued at 10.0 USD Billion in 2024.

How does regionality influence growth in the US Heavy Duty Trucks Market?

Market growth is influenced by regional demand, economic conditions, and infrastructure investment.

What opportunities exist in the US Heavy Duty Trucks Market?

Opportunities arise from advancements in technology and increasing logistics demands.

How does the current global scenario impact the US Heavy Duty Trucks Market?

The market may be affected by supply chain disruptions and fluctuating fuel prices.

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