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US Plastic Coating Market Research Report: By Type (Acrylics, Polyesters) - Forecast to 2035


ID: MRFR/CnM/13213-HCR | 100 Pages | Author: Chitranshi Jaiswal| April 2025

US Plastic Coating Market Overview


The US Plastic Coating Market Size was estimated at 1.06 (USD Billion) in 2023. The US Plastic Coating Industry is expected to grow from 1.12(USD Billion) in 2024 to 1.94 (USD Billion) by 2035. The US Plastic Coating Market CAGR (growth rate) is expected to be around 5.109% during the forecast period (2025 - 2035).


Key US Plastic Coating Market Trends Highlighted


The US Plastic Coating Market is currently witnessing significant trends driven by increasing demand for durable and long-lasting finishes in various industries like automotive, construction, and consumer goods. The push for environmentally friendly and sustainable solutions has accelerated the adoption of water-based and UV-curable coatings, aligning with the regulatory requirements set by the Environmental Protection Agency (EPA) to reduce volatile organic compounds (VOCs) emissions. This shift is largely driven by the rising consumer preference for eco-friendly products and the need for compliance with stricter environmental regulations. Opportunities in the US market include expansion into emerging sectors such as electronics, where advanced plastic coatings are gaining traction for their protective capabilities, improving surface finishes of devices, and enhancing durability.Additionally, the growing trend of innovative coating technologies, such as nanotechnology, is paving the way for high-performance coatings that offer enhanced properties like scratch resistance and anti-microbial features. Manufacturing sectors are increasingly investing in research and development to cater to specialized applications and improve the functionality of plastic coatings. In recent times, there has been a notable trend towards the customization of coatings to meet specific industry requirements. This trend allows manufacturers to cater to diverse customer needs, enhance product appeal, and ultimately improve market competitiveness.The rise of e-commerce and the increasing demand for personalized products further support this trend, as companies seek to provide tailored solutions in a rapidly evolving marketplace. Overall, the trends in the US Plastic Coating Market reflect a dynamic interplay of environmental factors, technological advancements, and changing consumer preferences that will shape the industry's future.


US Plastic Coating Market size

Source: Primary Research, Secondary Research, MRFR Database and Analyst Review


US Plastic Coating Market Drivers




  • Growing Demand in Automotive Industry




The US Plastic Coating Market Industry is witnessing significant growth driven by the booming automotive sector. In the US, the automotive industry has consistently shown robust growth with over 270 million registered vehicles as of 2022. As automakers increasingly focus on enhancing vehicle durability and aesthetics, the application of advanced plastic coatings has become critical. This trend is supported by the American Automotive Policy Council, which reported a 14% increase in new car sales from 2020 to 2022.Additionally, manufacturers like General Motors and Ford are adopting innovative coating solutions to reduce weight and enhance performance, further fueling demand in the US Plastic Coating Market.


Increase in Consumer Electronics Production


Another prominent driver for the US Plastic Coating Market Industry is the heightened production of consumer electronics. With an increase in remote work and digital engagement, the demand for devices such as smartphones, tablets, and laptops has surged. According to the US Census Bureau, electronic device sales saw a 20% year-over-year growth during the pandemic period between 2020 and 2021. Companies like Apple and Samsung are investing heavily in new technologies and coatings that improve the durability and functionality of their products, which subsequently elevates the demand for plastic coatings in the US.


Regulations Promoting Eco-Friendly Materials


The push for sustainable coatings is significantly contributing to the growth of the US Plastic Coating Market Industry. Regulatory bodies like the Environmental Protection Agency (EPA) have emphasized the need for coatings with lower volatile organic compound (VOC) emissions. This is resulting in increased adoption of water-based and powder coating solutions, which are not only more environmentally friendly but also more cost-effective. In fact, the EPA has reported that transitioning to low-VOC alternatives can help industries reduce emissions by approximately 30%.Companies that align with these environmental regulations, such as Sherwin-Williams and PPG Industries, are leading the market by integrating sustainable practices in their product offerings.


US Plastic Coating Market Segment Insights


Plastic Coating Market Type Insights


The US Plastic Coating Market encompasses a diverse range of applications driven by various types of coatings, with Acrylics and Polyesters standing out as prominent categories. Acrylics are increasingly favored due to their flexibility, durability, and excellent color retention, making them suitable for both architectural and automotive applications. Their ability to withstand environmental challenges such as UV radiation and harsh weather conditions enhances their appeal in the construction sector, which has seen steady growth in recent years. Additionally, the ease of application and rapid curing times offered by acrylic coatings support their popularity among manufacturers looking to improve efficiency and reduce downtime. On the other hand, Polyesters are also a significant segment in the US Plastic Coating Market, especially valued for their chemical resistance and exceptional finish quality, making them ideal for industrial and consumer products. The resilience of polyester coatings under mechanical stress and exposure to chemicals positions them as a preferred choice in automotive and appliance industries, where durability is crucial. As product standards evolve and the demand for high-performance coatings rises, both Acrylics and Polyesters are expected to adapt and innovate, reflecting ongoing trends towards eco-friendly materials and processes. With advancements in technology and increasing awareness of sustainability practices, manufacturers are investing in Research and Development to enhance the performance characteristics of these types. This evolution is anticipated to create new opportunities in the market landscape, as end-users seek coatings that not only meet performance expectations but also align with environmental regulations. This focus on sustainable practices, coupled with enhancing the competitive landscape, implies a positive outlook for both Acrylics and Polyesters within the US Plastic Coating Market. The continuous growth and expansion of applications in various sectors such as automotive, construction, electronics, and consumer goods underlie the driving forces behind the increased use of these coating types. Market statistics reflect that the robust employee base in the US manufacturing sector bolsters the demand for effective plastic coatings. The increasing trend towards lightweight and cost-effective materials across various verticals, including transportation and construction, highlights the significance of these materials for long-term applications. Furthermore, regulatory frameworks focused on reducing volatile organic compounds (VOCs) are pushing manufacturers toward developing advanced coating solutions that cater to these demands while maintaining performance standards. The adaptability of both Acrylics and Polyesters ensures they remain central to future innovations and advancements in the US Plastic Coating Market as the industry strives to meet evolving customer preferences and regulatory landscapes. As the segmentation continues to evolve, the emphasis on permanent solutions offers promising opportunities, with a growing preference for customized solutions across diverse applications further driving market dynamics.


US Plastic Coating Market segment

Source: Primary Research, Secondary Research, MRFR Database and Analyst Review


US Plastic Coating Market Key Players and Competitive Insights


The US Plastic Coating Market represents a dynamic landscape characterized by a strong competitive framework. This industry is characterized by a wide array of players ranging from established corporations to emerging manufacturers, each vying for market dominance through innovative product offerings and strategic positioning. Factors such as technological advancements, shifts in consumer preferences, and regulatory developments heavily influence the competition within this market. Companies are increasingly focusing on sustainability and eco-friendly solutions in their plastic coating applications, thereby enhancing their market attractiveness and operational efficiency. The competitive insights reveal that ongoing investments in research and development, along with strategic collaborations, are key initiatives driving growth and differentiation within the US Plastic Coating Market.Celanese Corporation stands out in the US Plastic Coating Market due to its robust portfolio of innovative solutions tailored to diverse industry needs. The company leverages its expertise in advanced materials and strong financial performance to capture significant market share. In particular, Celanese is known for its high-quality thermoplastic and thermoset materials that are essential for durable and effective plastic coatings. With a strong focus on customer-centric solutions, the company has built lasting relationships with key clients, enabling it to tailor its offerings to meet specific market demands. Celanese Corporation's extensive research capabilities further bolster its strengths, enabling it to stay ahead of market trends and technological advancements, thereby reinforcing its competitive positioning in the US.Huntsman Corporation also holds a prominent position in the US Plastic Coating Market, recognized for its innovative product lineup and strong service capabilities. The company offers a variety of performance-driven coatings that cater to diverse applications, including automotive, industrial, and consumer goods. Huntsman's strength lies in its ability to provide customized solutions while exploring sustainability initiatives within its product development. The company has been active in strategic mergers and acquisitions, enhancing its market presence and growing its product scope. This expansion has allowed Huntsman Corporation to foster partnerships with various players in the industry, thereby improving its ability to meet evolving market needs. Its commitment to innovation and customer satisfaction has made Huntsman a key competitor in the US Plastic Coating Market, marking it as a formidable player with a solid foundation for future growth.


Key Companies in the US Plastic Coating Market Include



  • Celanese Corporation

  • Huntsman Corporation

  • BASF

  • AkzoNobel

  • Kraton Corporation

  • PPG Industries

  • RPM International

  • Hexion

  • DuPont

  • Valspar Corporation

  • Eastman Chemical Company

  • 3M

  • Axalta Coating Systems

  • Covestro AG

  • SherwinWilliams


US Plastic Coating Market Industry Developments


The US Plastic Coating Market has seen significant developments recently, particularly with companies such as Celanese Corporation and DuPont expanding their product offerings to meet growing environmental regulations. In August 2023, Eastman Chemical Company announced an increase in production capacity for its innovative PVB-based coatings to cater to the rising demand for sustainable solutions in the automotive sector. Moreover, in September 2023, Sherwin-Williams acquired a specialty coatings company, enhancing its portfolio and market competitiveness. Huntsman Corporation has also been focusing on Research and Development to innovate new plastic coating technologies. Over the last couple of years, notable trends such as the increasing applications of coatings in the construction and automotive industries have driven market growth, contributing to a valuation surge estimated at over USD 10 billion by the end of 2023. Additionally, in 2022, Kraton Corporation and Axalta Coating Systems cemented their positions through strategic partnerships aimed at expanding into eco-friendly coating solutions. The market is further buoyed by the increased emphasis on low-VOC and high-performance plastics, in line with federal environmental initiatives.


US Plastic Coating Market Segmentation Insights


Plastic Coating Market Type Outlook



  • Acrylics

  • Polyesters


 

Report Attribute/Metric Source: Details
MARKET SIZE 2018 1.06(USD Billion)
MARKET SIZE 2024 1.12(USD Billion)
MARKET SIZE 2035 1.94(USD Billion)
COMPOUND ANNUAL GROWTH RATE (CAGR) 5.109% (2025 - 2035)
REPORT COVERAGE Revenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR 2024
MARKET FORECAST PERIOD 2025 - 2035
HISTORICAL DATA 2019 - 2024
MARKET FORECAST UNITS USD Billion
KEY COMPANIES PROFILED Celanese Corporation, Huntsman Corporation, BASF, AkzoNobel, Kraton Corporation, PPG Industries, RPM International, Hexion, DuPont, Valspar Corporation, Eastman Chemical Company, 3M, Axalta Coating Systems, Covestro AG, SherwinWilliams
SEGMENTS COVERED Type
KEY MARKET OPPORTUNITIES Sustainable coating innovations, Growing automotive industry demand, Rising construction sector applications, Increased consumer electronics usage, Expanding aerospace industry needs
KEY MARKET DYNAMICS growing demand in automotive industry, increasing focus on sustainability, advancements in coating technologies, rising construction sector activities, stringent environmental regulations
COUNTRIES COVERED US


Frequently Asked Questions (FAQ) :

The US Plastic Coating Market is expected to be valued at 1.12 billion USD in 2024.

By 2035, the US Plastic Coating Market is projected to reach a value of 1.94 billion USD.

The expected compound annual growth rate for the US Plastic Coating Market during the forecast period is 5.109%.

Acrylics are expected to hold the highest projected value at 1.1 billion USD in 2035.

Polyesters are projected to be valued at 0.5 billion USD in the US Plastic Coating Market in 2024.

Major players in the market include Celanese Corporation, BASF, and AkzoNobel among others.

Acrylics are likely to be valued at around 0.74 billion USD in the US Plastic Coating Market in 2025.

The growth will enhance applications across various sectors including automotive and construction significantly by 2035.

Challenges may include limited raw material availability and increasing regulations on chemical products.

There are numerous opportunities in the US Plastic Coating Market due to increasing demand for eco-friendly coatings and innovations.

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