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US Synthetic Lubricant Market

ID: MRFR/CnM/13742-HCR
100 Pages
Chitranshi Jaiswal
October 2025

US Synthetic Lubricant Market Research Report By Type (Silicones, Esters, PAO, PAG, Others), By Application (Engine Oil, Process Oil, Hydraulic Oil, Marine Lubricants, Metal Working Fluids, Others) and By End user (Automobile, Construction, Power & Energy, Mining, Oil & Gas, Food Processing, Others) - Forecast to 2035

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US Synthetic Lubricant Market Infographic
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US Synthetic Lubricant Market Summary

As per analysis, the US synthetic lubricant market is projected to grow from USD 8.75 Billion in 2025 to USD 11.73 Billion by 2035, exhibiting a compound annual growth rate (CAGR) of 2.97% during the forecast period (2025 - 2035).

Key Market Trends & Highlights

The US synthetic lubricant market is experiencing a notable shift towards eco-friendly formulations and technological advancements.

  • The automotive sector remains the largest segment, driven by increasing demand for high-performance lubricants in passenger vehicles.
  • The industrial segment is the fastest-growing, particularly in heavy equipment applications, as companies seek enhanced efficiency.
  • There is a marked trend towards eco-friendly formulations, reflecting a broader shift towards sustainable practices in lubricant production.
  • Regulatory support for synthetic lubricants and growing awareness of their performance benefits are key drivers propelling market growth.

Market Size & Forecast

2024 Market Size 8.5 (USD Billion)
2035 Market Size 11.73 (USD Billion)
CAGR (2025 - 2035) 2.97%

Major Players

ExxonMobil (US), Chevron (US), Royal Dutch Shell (NL), BP (GB), TotalEnergies (FR), Fuchs Petrolub (DE), Castrol (GB), Valvoline (US), Amsoil (US)

US Synthetic Lubricant Market Trends

The US synthetic lubricant market is currently experiencing a notable transformation, driven by advancements in technology and increasing environmental awareness. Synthetic lubricants, known for their superior performance and longevity, are becoming increasingly popular among consumers and industries alike. This shift is largely attributed to the growing demand for high-performance lubricants that can withstand extreme conditions while minimizing environmental impact. As regulations surrounding emissions and sustainability tighten, manufacturers are focusing on developing innovative formulations that meet these new standards. Moreover, the automotive sector is a significant contributor to the growth of the US synthetic lubricant market. With the rise of electric vehicles and the need for efficient energy use, synthetic lubricants are being recognized for their ability to enhance engine efficiency and reduce wear. This trend is further supported by the increasing adoption of synthetic oils in various applications, including industrial machinery and consumer products. As the market evolves, it appears that the emphasis on performance, sustainability, and regulatory compliance will continue to shape the future of synthetic lubricants in the United States.

Shift Towards Eco-Friendly Formulations

The US synthetic lubricant market is witnessing a pronounced shift towards environmentally friendly formulations. Manufacturers are increasingly focusing on creating products that not only perform well but also adhere to stringent environmental regulations. This trend is driven by consumer demand for sustainable options and the need to reduce the ecological footprint of lubricants.

Technological Advancements in Lubricant Production

Technological innovations are playing a crucial role in the evolution of the US synthetic lubricant market. Enhanced production techniques and the development of new synthetic base oils are enabling manufacturers to create lubricants with improved performance characteristics. These advancements are likely to lead to more efficient and durable products that cater to diverse industrial needs.

Rising Demand in Automotive Sector

The automotive industry is a key driver of growth within the US synthetic lubricant market. As vehicles become more advanced, the need for high-performance lubricants that can withstand extreme conditions is increasing. This trend is particularly evident with the rise of electric vehicles, which require specialized lubricants to optimize performance and efficiency.

Market Segment Insights

By Application: Automotive (Largest) vs. Industrial (Fastest-Growing)

In the US synthetic lubricant market, the application segment is dominated by the automotive sector, which holds the largest share due to the widespread adoption of synthetic oils in vehicles for enhanced performance and longevity. The industrial segment, while a smaller part of the total market, is experiencing rapid growth fueled by increased automation, manufacturing efficiencies, and a shift towards sustainable practices within various industries.

Automotive: Engine Oils (Dominant) vs. Industrial: Hydraulic Oils (Emerging)

The automotive sector remains a dominant force in the US synthetic lubricant market, particularly in engine oils designed for high-performance vehicles. These lubricants are formulated to withstand extreme conditions, offering superior protection and efficiency. In contrast, hydraulic oils within the emerging industrial segment are gaining traction as businesses look for reliable solutions for hydraulic systems that provide better efficiency and lower environmental impact. The distinction in these segments highlights a shift towards specialized formulations tailored to meet specific operational requirements.

By End Use: Passenger Vehicles (Largest) vs. Heavy Equipment (Fastest-Growing)

In the US synthetic lubricant market, the passenger vehicles segment holds a substantial market share, driven by the increasing demand for passenger cars and the growing awareness regarding the benefits of synthetic oils. This segment is primarily influenced by automotive performance requirements and consumer preferences for higher fuel efficiency and engine protection. On the other hand, the heavy equipment segment is emerging rapidly due to the expansion of industries relying on construction and agricultural machinery, providing synthetic lubricants that can withstand extreme conditions and enhance machinery longevity. The growth drivers for the synthetic lubricant market can be attributed to technological advancements in formulation, the push for sustainability, and regulatory changes promoting the use of high-quality lubricants. The increasing emphasis on engine performance, coupled with longer service intervals associated with synthetic oils, positions both passenger vehicles and heavy equipment segments for sustained growth in the coming years.

Passenger Vehicles (Dominant) vs. Heavy Equipment (Emerging)

The passenger vehicles segment in the US synthetic lubricant market is characterized by its focus on high-performance formulations that meet the demands of modern automotive technology. This segment is dominant due to the growing consumer preference for premium synthetic options that offer enhanced engine protection, better fuel efficiency, and longer oil change intervals. Brands are increasingly introducing innovative synthetic blends with unique performance features to cater to this demand. In contrast, the heavy equipment segment is emerging as a crucial market due to the rapid industrialization and increased investments in construction and agriculture. This segment requires lubricants that can withstand high pressure and temperature differentials, ensuring machinery operates efficiently under severe conditions. As such, it is attracting significant attention from manufacturers aiming to provide robust solutions to enhance the productivity and reliability of heavy machinery.

By Base Oil Type: Polyalphaolefins (Largest) vs. Synthetic Esters (Fastest-Growing)

In the US synthetic lubricant market, Polyalphaolefins (PAOs) constitute the largest segment, prominently utilized in a variety of automotive and industrial applications. Following PAOs, Synthetic Esters are making significant headway, appealing to environmentally conscious consumers and manufacturers due to their biodegradable properties and superior performance in extreme temperatures. Meanwhile, Group III Base Oils and Hydrocracked Oils share a notable presence as well, primarily favored for their cost-effectiveness and versatility in performance enhancement, but they lag behind the leading segments in share.

Polyalphaolefins (Dominant) vs. Synthetic Esters (Emerging)

Polyalphaolefins, as the dominant type of base oil in the US synthetic lubricant market, are esteemed for their excellent thermal stability, low volatility, and adaptability in various lubricant formulations. Their widespread application in engine oils, industrial lubricants, and gear oils is bolstered by superior lubrication performance, making them a staple for both consumer vehicles and heavy machinery. On the other hand, Synthetic Esters are emerging rapidly, presenting environmentally friendly alternatives with biodegradable properties. They excel in high-performance applications, particularly in the automotive sector, where their ability to maintain viscosity and stability under extreme conditions is increasingly valued. As sustainability becomes a priority, Synthetic Esters’ growth trajectory is likely to gain momentum.

By Viscosity Grade: Low Viscosity (Largest) vs. Multi-Grade (Fastest-Growing)

In the US synthetic lubricant market, the viscosity grade segment reveals a diverse landscape, with low viscosity lubricants holding the largest market share. This segment benefits from increased demand in automotive and industrial applications, driven by the need for enhanced fuel efficiency and reduced engine wear. Medium viscosity products follow closely, while high viscosity and single-grade lubricants occupy smaller niches with specific applications. Meanwhile, multi-grade lubricants have emerged as a crucial player, appealing to consumers seeking versatility across varying temperatures and operating conditions.

Low Viscosity (Dominant) vs. Multi-Grade (Emerging)

Low viscosity lubricants are currently dominant in the US synthetic lubricant market due to their exceptional fluidity, which contributes to optimal engine performance and efficiency. They are particularly favored in modern automotive engines that strive for high fuel economy and lower emissions. In contrast, multi-grade lubricants are emerging rapidly, gaining traction among consumers who appreciate their flexibility in extreme temperature variations. This product type combines the advantages of both low and high viscosity oils, making them highly desirable for various applications, from everyday vehicles to high-performance engines. Their ability to adapt to various operational conditions is propelling their growth in the market.

Get more detailed insights about US Synthetic Lubricant Market

Key Players and Competitive Insights

The synthetic lubricant market is characterized by a dynamic competitive landscape, driven by innovation, sustainability, and technological advancements. Major players such as ExxonMobil (US), Chevron (US), and Valvoline (US) are actively shaping the market through strategic initiatives aimed at enhancing their product offerings and operational efficiencies. ExxonMobil (US) has positioned itself as a leader in synthetic lubricant technology, focusing on high-performance products that cater to both automotive and industrial applications. Meanwhile, Chevron (US) emphasizes sustainability in its operations, investing in eco-friendly formulations and production processes that align with global environmental standards. Valvoline (US), on the other hand, is leveraging its strong brand presence to expand its market share through targeted marketing and distribution strategies, particularly in the automotive sector.

The business tactics employed by these companies reflect a concerted effort to optimize supply chains and localize manufacturing. The market structure appears moderately fragmented, with a mix of established players and emerging companies vying for market share. This fragmentation allows for competitive pricing strategies, yet the influence of key players remains substantial, as they set industry standards and drive innovation.

In November 2025, Chevron (US) announced a partnership with a leading technology firm to develop advanced synthetic lubricants that utilize AI for enhanced performance monitoring. This strategic move is likely to position Chevron at the forefront of technological integration within the lubricant sector, potentially leading to improved product reliability and customer satisfaction. The collaboration underscores the growing importance of digital solutions in the industry.

In October 2025, ExxonMobil (US) launched a new line of synthetic lubricants specifically designed for electric vehicles (EVs). This initiative not only reflects the company's commitment to innovation but also addresses the increasing demand for specialized products in the rapidly evolving EV market. By diversifying its product portfolio, ExxonMobil aims to capture a significant share of this emerging segment, which is expected to grow substantially in the coming years.

In September 2025, Valvoline (US) expanded its manufacturing capabilities by opening a new facility dedicated to producing high-performance synthetic lubricants. This expansion is indicative of Valvoline's strategy to enhance its production capacity and meet the rising demand for premium lubricants. The facility is expected to improve supply chain efficiency and reduce lead times, thereby strengthening Valvoline's competitive position in the market.

As of December 2025, the synthetic lubricant market is witnessing trends that emphasize digitalization, sustainability, and the integration of AI technologies. Strategic alliances among key players are increasingly shaping the competitive landscape, fostering innovation and collaboration. The shift from price-based competition to a focus on technological advancements and supply chain reliability is becoming evident. Companies that prioritize innovation and sustainability are likely to differentiate themselves in this evolving market, paving the way for future growth and success.

Key Companies in the US Synthetic Lubricant Market market include

Industry Developments

In recent months, the US Synthetic Lubricant Market has experienced notable developments, particularly with companies such as TotalEnergies, Valvoline, and ExxonMobil. In October 2023, Valvoline announced the expansion of its product line to include more eco-friendly synthetic lubricants, aligning with increasing consumer demands for sustainable solutions. Meanwhile, ExxonMobil launched a new advanced synthetic motor oil that targets improved fuel efficiency and engine cleanliness. The market is also witnessing significant financial growth, with Eastman Chemical reporting a revenue increase driven by its synthetic lubricant division due to rising industrial and automotive demand.

In terms of mergers and acquisitions, Motul completed an acquisition of a small specialty lubricant company to enhance its product offerings in the high-performance segment in September 2023. Additionally, Royal Dutch Shell continues to invest in Research and Development to innovate within the synthetics space, aiming to capture a larger market share. Other companies like Afton Chemical and BP are also focusing on expanding their portfolios to meet the evolving needs of the market, emphasizing the competitive landscape within the synthetic lubricant sector.

Future Outlook

US Synthetic Lubricant Market Future Outlook

The US synthetic lubricant market is projected to grow at 2.97% CAGR from 2024 to 2035, driven by advancements in technology, environmental regulations, and increasing demand for high-performance lubricants.

New opportunities lie in:

  • Development of bio-based synthetic lubricants for eco-conscious consumers.
  • Expansion of e-commerce platforms for direct-to-consumer sales.
  • Investment in R&D for high-temperature and extreme-pressure lubricants.

By 2035, the synthetic lubricant market is expected to achieve robust growth, driven by innovation and sustainability.

Market Segmentation

US Synthetic Lubricant Market End Use Outlook

  • Passenger Vehicles
  • Commercial Vehicles
  • Heavy Equipment
  • Motorcycles
  • Power Generation

US Synthetic Lubricant Market Application Outlook

  • Automotive
  • Industrial
  • Marine
  • Aerospace
  • Energy

US Synthetic Lubricant Market Base Oil Type Outlook

  • Synthetic Esters
  • Polyalphaolefins
  • Group III Base Oils
  • Biodegradable Oils
  • Hydrocracked Oils

US Synthetic Lubricant Market Viscosity Grade Outlook

  • Low Viscosity
  • Medium Viscosity
  • High Viscosity
  • Multi-Grade
  • Single-Grade

Report Scope

MARKET SIZE 20248.5(USD Billion)
MARKET SIZE 20258.75(USD Billion)
MARKET SIZE 203511.73(USD Billion)
COMPOUND ANNUAL GROWTH RATE (CAGR)2.97% (2024 - 2035)
REPORT COVERAGERevenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR2024
Market Forecast Period2025 - 2035
Historical Data2019 - 2024
Market Forecast UnitsUSD Billion
Key Companies ProfiledExxonMobil (US), Chevron (US), Royal Dutch Shell (NL), BP (GB), TotalEnergies (FR), Fuchs Petrolub (DE), Castrol (GB), Valvoline (US), Amsoil (US)
Segments CoveredApplication, End Use, Base Oil Type, Viscosity Grade
Key Market OpportunitiesGrowing demand for eco-friendly synthetic lubricants driven by stringent environmental regulations and consumer preferences.
Key Market DynamicsRising demand for high-performance synthetic lubricants driven by stringent environmental regulations and technological advancements.
Countries CoveredUS

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FAQs

What is the projected market size for the US Synthetic Lubricant Market by 2035?

The projected market size for the US Synthetic Lubricant Market is expected to reach 10.5 USD Billion by 2035.

What was the market valuation of the US Synthetic Lubricant Market in 2024?

In 2024, the US Synthetic Lubricant Market is valued at 7.5 USD Billion.

What is the expected CAGR of the US Synthetic Lubricant Market from 2025 to 2035?

The expected CAGR of the US Synthetic Lubricant Market from 2025 to 2035 is 3.106%.

Which type of synthetic lubricant is expected to have the highest market value by 2035?

By 2035, PAO is expected to have the highest market value among synthetic lubricants, reaching 2.8 USD Billion.

Who are the major players in the US Synthetic Lubricant Market?

Major players in the US Synthetic Lubricant Market include TotalEnergies, Valvoline, ExxonMobil, and Royal Dutch Shell.

How much is the Esters segment valued at in 2024 and 2035?

The Esters segment is valued at 1.8 USD Billion in 2024 and is expected to grow to 2.5 USD Billion by 2035.

What is the market size of the Silicones segment in 2024?

The Silicones segment of the US Synthetic Lubricant Market is valued at 1.5 USD Billion in 2024.

Are there any notable emerging trends in the US Synthetic Lubricant Market?

Emerging trends include increased demand for eco-friendly lubricants and advancements in lubricant technology.

What challenges does the US Synthetic Lubricant Market face currently?

The market currently faces challenges such as fluctuating raw material prices and regulatory pressures on product formulations.

What is the projected growth rate for the PAG segment from 2024 to 2035?

The PAG segment is projected to grow from 1.0 USD Billion in 2024 to 1.4 USD Billion by 2035, reflecting a positive growth trajectory.

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