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    US Thermoset Molding Compound Market

    ID: MRFR/CnM/15848-HCR
    111 Pages
    Chitranshi Jaiswal
    October 2025

    US Thermoset Molding Compound Market Research Report: By Type (Phenolic Resin, Epoxy Resin, Polyester Resin, Urea Formaldehyde, Melamine Formaldehyde, Others) and By End User (Automotive, Aerospace, Electrical and Electronics, Others) - Forecast to 2035

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    US Thermoset Molding Compound Market Infographic
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    US Thermoset Molding Compound Market Summary

    The US Thermoset Molding Compound market is projected to grow significantly from 1.95 USD Billion in 2024 to 4.15 USD Billion by 2035.

    Key Market Trends & Highlights

    US Thermoset Molding Compound Key Trends and Highlights

    • The market is expected to experience a compound annual growth rate of 7.11 percent from 2025 to 2035.
    • By 2035, the market valuation is anticipated to reach 4.15 USD Billion, indicating robust growth potential.
    • In 2024, the market is valued at 1.95 USD Billion, laying a strong foundation for future expansion.
    • Growing adoption of advanced manufacturing techniques due to increased demand for durable materials is a major market driver.

    Market Size & Forecast

    2024 Market Size 1.95 (USD Billion)
    2035 Market Size 4.15 (USD Billion)
    CAGR (2025-2035) 7.11%

    Major Players

    Celltech Plastics, Momentive Performance Materials, Royal DSM, Texchem Polymer, BASF, AOC Resins, Mitsubishi Chemical, SABIC, Scott Bader, Kaneka, Huntsman, Covestro, Jushi Group, Hexion, Dow

    US Thermoset Molding Compound Market Trends

    The US Thermoset Molding Compound Market is witnessing significant growth driven primarily by the rising demand in the automotive and aerospace sectors. As these industries continue to push for advanced materials that offer greater durability and improved thermal stability, thermoset molding compounds are increasingly favored for their excellent mechanical properties.

    The expansion of electric vehicle production in the United States also presents a key market driver, as manufacturers seek lightweight and high-performance materials to enhance energy efficiency. Additionally, the focus on sustainability is shaping this market, with a growing interest in bio-based thermoset resins that not only reduce reliance on fossil fuels but also appeal to environmentally conscious consumers.

    There are various opportunities to be explored in the US market. For instance, advancements in manufacturing technologies such as 3D printing and injection molding can provide new avenues for product innovation and design flexibility. Companies are also encouraged to invest in research and development to create more advanced formulations that can meet the specific needs of different industries, particularly in terms of performance and environmental compliance.

    Recent trends highlight an increasing collaboration between businesses and research institutions to develop novel applications for thermoset materials. The integration of digital technologies and automation in manufacturing is enhancing operational efficiencies and reducing costs. Furthermore, the rise of smart manufacturing could lead to more tailored solutions in the thermoset molding process, addressing niche market demands more effectively.

    All these factors indicate a dynamic landscape for the US Thermoset Molding Compound Market, shaped by both innovation and evolving consumer preferences.

    Market Segment Insights

    Thermoset Molding Compound Market Type Insights

    The US Thermoset Molding Compound Market demonstrates significant diversity through its Type segmentation, which includes Phenolic Resin, Epoxy Resin, Polyester Resin, Urea Formaldehyde, Melamine Formaldehyde, and Others. Phenolic Resin is recognized for its strong thermal resistance and is often utilized in applications requiring high durability.

    This resin type is especially popular in industries such as automotive and electronics, where heat and chemical resistance is paramount. Epoxy Resin holds a dominant position in the market due to its exceptional adhesion properties and versatility; its implementation spans across aerospace, construction, and consumer goods, enhancing performance and longevity of products.

    Polyester Resin is valued for its economical pricing combined with favorable mechanical properties, making it a staple in the manufacturing of various composite materials, particularly in marine and recreational vehicle sectors. Urea Formaldehyde showcases its importance in the furniture industry, primarily due to its high strength and excellent finish, contributing to the aesthetics and durability of products.

    Melamine Formaldehyde is well-regarded for its moisture resistance and hardness, driving its demand in surface applications, including laminates and countertops. The Others category encompasses various specialty resins which cater to niche applications, thus broadening the scope of the US Thermoset Molding Compound Market.

    Overall, the growth of the market is spurred by advancements in technology and increasing demand for durable, lightweight materials across several industries in the US, presenting significant opportunities for expansion and innovation.

    Thermoset Molding Compound Market End User Insights

    The US Thermoset Molding Compound Market exhibits significant growth across various End User segments, notably Automotive, Aerospace, Electrical and Electronics, and Others. The automotive sector is crucial, leveraging thermoset materials for lightweighting and improving fuel efficiency, which is vital as regulations around emissions tighten.

    The aerospace industry also stands out, utilizing these compounds for their high strength-to-weight ratio and resistance to extreme temperatures, which is essential for safety and performance. In the Electrical and Electronics segment, the thermoset molding compounds are key for insulation, flame resistance, and electrical performance, addressing the increasing demand for durable electronic components.

    Other industries also benefit from thermoset materials, as their versatile properties cater to various applications, demonstrating their adaptability in the market. Overall, the segmentation within the US Thermoset Molding Compound Market illustrates varied applications and emphasizes the materials’ critical role in advancing technology and sustainability across multiple sectors.

    Get more detailed insights about US Thermoset Molding Compound Market Research Report - Forecast by 2035

    Key Players and Competitive Insights

    The competitive insights of the US Thermoset Molding Compound Market reveal a dynamic landscape characterized by notable competition and a diverse range of players. As the market for thermoset molding compounds continues to expand, the competitive environment is influenced by technological advancements, changing consumer preferences, and regulatory considerations.

    Key players are vying for market share by innovating their product offerings and enhancing their production capabilities. Companies are focused on achieving higher performance, cost-effectiveness, and sustainability within their thermoset formulations. A thorough understanding of the competition not only encompasses product offerings but also pricing strategies, distribution channels, and customer service approaches.

    All of which contribute to shaping competitive dynamics in this evolving market. Celltech Plastics has established a strong presence in the US Thermoset Molding Compound Market. The company is recognized for its high-quality thermoset molding solutions that cater to various industries such as automotive, electrical, and consumer goods.

    Celltech Plastics leverages its extensive expertise in material science to enhance the performance characteristics of its products, ensuring durability and resistance under demanding conditions. The company's focus on customer-centric solutions has enabled it to build long-standing relationships with clients, resulting in repeat business and customer loyalty.

    Furthermore, Celltech Plastics continually invests in research and development, which allows it to adapt to emerging trends and maintain a competitive edge in terms of product innovation and technological advancements. Momentive Performance Materials is another significant player in the US Thermoset Molding Compound Market, known for its diverse range of products and comprehensive service offerings.

    The company specializes in silicone-based thermoset materials that serve various applications, including automotive and electronics. Momentive Performance Materials distinguishes itself through its commitment to sustainability and the development of advanced materials that meet stringent industry standards.

    The company’s significant market presence is further bolstered by a series of strategic mergers and acquisitions aimed at expanding its product portfolio and reaching new customer segments in the US. Momentive Performance Materials continually emphasizes innovation, relying on a strong research and development framework to introduce leading-edge solutions that cater to the evolving demands of the industry, thereby solidifying its role as a key contributor in the thermoset molding landscape.

    Key Companies in the US Thermoset Molding Compound Market market include

    Industry Developments

    Recent developments in the US Thermoset Molding Compound Market show a bright trajectory marked by advancements and strategic movements among key players. As of August 2023, BASF launched a new line of thermoset materials tailored for electric vehicle applications, enhancing performance and sustainability.

    Companies like Momentive Performance Materials are also expanding their product offerings to meet increasing demand in sectors such as aerospace and automotive. In terms of mergers and acquisitions, Hexion announced in July 2023 its acquisition of a specialty resin manufacturer aimed at bolstering its position in the thermoset market.

    The market has exhibited substantial growth, reflected by Royal DSM's reported revenue increase of 12% in Q2 2023, indicating a thriving demand for thermoset solutions in various industries. Furthermore, Huntsman continues to invest in Research and Development, encouraging innovation and sustainability in their thermoset product range.

    Notably, the US government has been promoting eco-friendly materials, driving further interest and investment into this sector. Over the past few years, significant engagements have reshaped the landscape, with companies continuously adapting to meet the evolving needs of industries relying on thermoset molding compounds.

    Market Segmentation

    Thermoset Molding Compound Market Type Outlook

    • Phenolic Resin
    • Epoxy Resin
    • Polyester Resin
    • Urea Formaldehyde
    • Melamine Formaldehyde
    • Others

    Thermoset Molding Compound Market End User Outlook

    • Automotive
    • Aerospace
    • Electrical and Electronics
    • Others

    Report Scope

    Report Scope:
    Report Attribute/Metric Source: Details
    MARKET SIZE 2018 1.83(USD Billion)
    MARKET SIZE 2024 1.95(USD Billion)
    MARKET SIZE 2035 4.15(USD Billion)
    COMPOUND ANNUAL GROWTH RATE (CAGR) 7.107% (2025 - 2035)
    REPORT COVERAGE Revenue Forecast, Competitive Landscape, Growth Factors, and Trends
    BASE YEAR 2024
    MARKET FORECAST PERIOD 2025 - 2035
    HISTORICAL DATA 2019 - 2024
    MARKET FORECAST UNITS USD Billion
    KEY COMPANIES PROFILED Celltech Plastics, Momentive Performance Materials, Royal DSM, Texchem Polymer, BASF, AOC Resins, Mitsubishi Chemical, SABIC, Scott Bader, Kaneka, Huntsman, Covestro, Jushi Group, Hexion, Dow
    SEGMENTS COVERED Type, End User
    KEY MARKET OPPORTUNITIES Increased automotive applications, Demand in electronics industry, Growth in renewable energy sector, Rising construction activity, Advancements in material technology
    KEY MARKET DYNAMICS Growing automotive industry demand, Increasing application in electronics, Rising trend of lightweight materials, Enhanced thermal stability requirements, Environmental regulations and sustainability initiatives
    COUNTRIES COVERED US

    FAQs

    What is the expected market size of the US Thermoset Molding Compound Market in 2024?

    The US Thermoset Molding Compound Market is expected to be valued at 1.95 billion USD in 2024.

    What is the projected market value of the US Thermoset Molding Compound Market by 2035?

    By 2035, the market is projected to reach a valuation of 4.15 billion USD.

    What is the expected compound annual growth rate (CAGR) for the US Thermoset Molding Compound Market from 2025 to 2035?

    The expected CAGR for the market from 2025 to 2035 is 7.107%.

    Which type of thermoset resin is expected to dominate the market by 2035?

    By 2035, Epoxy Resin is expected to dominate the market with a value of 1.1 billion USD.

    What are the expected market values for Phenolic Resin and Polyester Resin in 2035?

    Phenolic Resin is expected to reach 0.95 billion USD and Polyester Resin is expected to reach 0.75 billion USD by 2035.

    Who are the key players in the US Thermoset Molding Compound Market?

    Key players include Momentive Performance Materials, BASF, and Huntsman among others.

    What is the expected value of the Urea Formaldehyde market segment in 2024?

    The Urea Formaldehyde segment is expected to be valued at 0.3 billion USD in 2024.

    What challenges could impact the growth of the US Thermoset Molding Compound Market?

    Market growth could be impacted by competition among major players and fluctuating raw material costs.

    What growth opportunities exist in the US Thermoset Molding Compound Market?

    There are opportunities in emerging applications and advancements in thermoset resin technology.

    How are global factors expected to influence the US Thermoset Molding Compound Market?

    Global factors may influence demand and supply chain dynamics, potentially affecting market stability.

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