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    Electronic Circuit Board Level Underfill Material Market

    ID: MRFR/CnM/34971-HCR
    111 Pages
    Chitranshi Jaiswal
    October 2025

    Electronic Circuit Board Level Underfill Material Market Research Report By Application (Consumer Electronics, Telecommunications, Automotive, Industrial, Medical Devices), By Type (Epoxy-Based Underfill, Silicon-Based Underfill, Polymer-Based Underfill, Others), By Formulation Type (Single Component, Two Component, Pre-Mixed), By End Use (High Volume Manufacturing, Low Volume Manufacturing) and By Regional (North America, Europe, South America, Asia-Pacific, Middle East and Africa) - Forecast to 2035

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    Electronic Circuit Board Level Underfill Material Market Infographic
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    Electronic Circuit Board Level Underfill Material Market Summary

    As per MRFR analysis, the Electronic Circuit Board Level Underfill Material Market was estimated at 2.449 USD Billion in 2024. The Electronic Circuit Board Level Underfill Material industry is projected to grow from 2.577 USD Billion in 2025 to 4.3 USD Billion by 2035, exhibiting a compound annual growth rate (CAGR) of 5.25 during the forecast period 2025 - 2035.

    Key Market Trends & Highlights

    The Electronic Circuit Board Level Underfill Material Market is poised for substantial growth driven by technological advancements and increasing demand across various sectors.

    • Technological advancements are propelling the development of innovative underfill materials, enhancing performance and reliability.
    • Sustainability initiatives are influencing manufacturers to adopt eco-friendly materials, aligning with global environmental goals.
    • The consumer electronics segment remains the largest market, while the automotive segment is experiencing the fastest growth due to rising electronic content in vehicles.
    • Key market drivers include the increasing demand for consumer electronics and advancements in semiconductor technology, particularly in North America and Asia-Pacific.

    Market Size & Forecast

    2024 Market Size 2.449 (USD Billion)
    2035 Market Size 4.3 (USD Billion)
    CAGR (2025 - 2035) 5.25%

    Major Players

    Henkel (DE), Dow (US), Lord Corporation (US), BASF (DE), 3M (US), Amepox (FR), Shin-Etsu Chemical (JP), Hysol (US), Kester (US)

    Electronic Circuit Board Level Underfill Material Market Trends

    The Electronic Circuit Board Level Underfill Material Market is currently experiencing notable developments driven by advancements in technology and increasing demand for high-performance electronic devices. As manufacturers strive to enhance the reliability and durability of their products, underfill materials have become essential in protecting sensitive components from mechanical stress and environmental factors. This market appears to be influenced by the growing trend towards miniaturization in electronics, which necessitates the use of effective underfill solutions to ensure optimal performance in compact designs. Furthermore, the rise of electric vehicles and the Internet of Things is likely to propel the need for robust underfill materials, as these applications require enhanced thermal and mechanical properties to withstand rigorous operating conditions. In addition, the Electronic Circuit Board Level Underfill Material Market seems to be characterized by a shift towards eco-friendly and sustainable materials. Manufacturers are increasingly focusing on developing underfill solutions that minimize environmental impact while maintaining performance standards. This trend indicates a broader commitment to sustainability within the electronics industry, as companies seek to align with global environmental goals. Overall, the market is poised for growth, driven by technological innovations and a heightened awareness of environmental responsibility, suggesting a dynamic landscape for stakeholders in the coming years.

    Technological Advancements

    The Electronic Circuit Board Level Underfill Material Market is witnessing a surge in innovation, with new formulations and application techniques emerging. These advancements aim to improve the performance characteristics of underfill materials, such as adhesion, thermal conductivity, and moisture resistance, thereby enhancing the reliability of electronic assemblies.

    Sustainability Initiatives

    There is a growing emphasis on eco-friendly materials within the Electronic Circuit Board Level Underfill Material Market. Manufacturers are increasingly developing sustainable underfill solutions that reduce environmental impact, reflecting a broader industry trend towards responsible production practices and compliance with environmental regulations.

    Miniaturization Trends

    The trend towards miniaturization in electronic devices is significantly influencing the Electronic Circuit Board Level Underfill Material Market. As devices become smaller and more complex, the demand for effective underfill materials that can provide adequate protection without adding bulk is likely to increase, driving innovation in this sector.

    The increasing complexity of electronic devices necessitates advanced underfill materials to enhance reliability and performance in circuit board assemblies.

    U.S. Department of Commerce

    Electronic Circuit Board Level Underfill Material Market Drivers

    Rising Focus on Automotive Electronics

    The Electronic Circuit Board Level Underfill Material Market is witnessing a notable increase in demand due to the rising focus on automotive electronics. As vehicles become more technologically advanced, incorporating features such as autonomous driving and advanced driver-assistance systems, the need for reliable underfill materials becomes critical. The automotive electronics market is projected to reach approximately 400 billion dollars by 2025, indicating a substantial growth opportunity for underfill materials. These materials are essential for ensuring the durability and reliability of electronic components in harsh automotive environments. Additionally, the shift towards electric vehicles further emphasizes the need for high-performance underfill materials that can withstand thermal and mechanical stresses. Therefore, the rising focus on automotive electronics is a key driver for the Electronic Circuit Board Level Underfill Material Market.

    Growth of the Telecommunications Sector

    The Electronic Circuit Board Level Underfill Material Market is positively impacted by the growth of the telecommunications sector. With the ongoing expansion of telecommunications infrastructure, particularly in the context of 5G technology, there is an increasing demand for high-performance circuit boards that require effective underfill materials. The telecommunications market is anticipated to grow significantly, with investments in 5G infrastructure expected to exceed 300 billion dollars by 2025. This growth necessitates the use of advanced underfill materials that can enhance the reliability and performance of circuit boards used in telecommunications equipment. As the industry evolves, the need for materials that can withstand the rigors of high-frequency applications becomes increasingly important. Thus, the growth of the telecommunications sector serves as a vital driver for the Electronic Circuit Board Level Underfill Material Market.

    Advancements in Semiconductor Technology

    The Electronic Circuit Board Level Underfill Material Market is significantly influenced by advancements in semiconductor technology. As semiconductor devices evolve, they require more sophisticated underfill materials to meet the performance and reliability standards. The semiconductor market is expected to grow at a compound annual growth rate of around 8% through 2025, which suggests a corresponding increase in the demand for underfill materials. These materials play a crucial role in protecting sensitive components from environmental factors and mechanical stress, thereby enhancing the overall performance of semiconductor devices. Furthermore, the trend towards higher integration levels in semiconductor packaging necessitates the use of advanced underfill materials that can accommodate the unique challenges posed by these technologies. Consequently, advancements in semiconductor technology are likely to drive growth in the Electronic Circuit Board Level Underfill Material Market.

    Increasing Demand for Consumer Electronics

    The Electronic Circuit Board Level Underfill Material Market experiences a surge in demand driven by the growing consumer electronics sector. As devices become more compact and feature-rich, the need for reliable underfill materials to enhance durability and performance becomes paramount. In 2025, the consumer electronics market is projected to reach a valuation of approximately 1 trillion dollars, indicating a robust growth trajectory. This growth is likely to propel the demand for underfill materials, as manufacturers seek to ensure the longevity and reliability of their products. The integration of advanced technologies, such as 5G and IoT, further amplifies this demand, as these technologies necessitate high-performance circuit boards that can withstand thermal and mechanical stresses. Thus, the increasing consumer electronics demand significantly influences the Electronic Circuit Board Level Underfill Material Market.

    Emerging Applications in Industrial Automation

    The Electronic Circuit Board Level Underfill Material Market is experiencing growth due to emerging applications in industrial automation. As industries increasingly adopt automation technologies, the demand for reliable electronic components rises, necessitating the use of effective underfill materials. The industrial automation market is projected to grow at a compound annual growth rate of around 10% through 2025, indicating a robust demand for underfill materials. These materials are crucial for ensuring the durability and performance of electronic components used in automation systems, which often operate in challenging environments. Furthermore, the integration of smart technologies and IoT in industrial applications further drives the need for high-performance underfill materials. Consequently, the emergence of applications in industrial automation is a significant driver for the Electronic Circuit Board Level Underfill Material Market.

    Market Segment Insights

    By Application: Consumer Electronics (Largest) vs. Automotive (Fastest-Growing)

    The Electronic Circuit Board Level Underfill Material Market shows a diverse application landscape with consumer electronics holding the largest share. This segment benefits from the rising demand for compact and efficient electronic devices. In contrast, the automotive application is witnessing rapid expansion, driven by the increasing integration of electronic systems in vehicles, particularly with the advent of electric and autonomous vehicles, which require advanced underfill materials for enhanced performance and durability.

    Consumer Electronics: Dominant vs. Automotive: Emerging

    Consumer Electronics remains the dominant player in the Electronic Circuit Board Level Underfill Material Market due to continuous innovation and technological advancements. This segment relies on robust underfill materials to ensure reliability in mobile devices, laptops, and wearables. On the other hand, the Automotive sector is emerging, propelled by the surge in electrification and smart technology integration in vehicles. This shift necessitates high-performance materials capable of withstanding harsh automotive conditions, offering significant growth potential for underfill materials tailored for this application.

    By Type: Epoxy-Based Underfill (Largest) vs. Silicon-Based Underfill (Fastest-Growing)

    In the Electronic Circuit Board Level Underfill Material Market, epoxy-based underfill materials hold the largest share, favored for their excellent adhesion, thermal stability, and ease of manufacturing. Silicon-based underfills, while currently smaller in share, are rapidly gaining traction due to their superior flexibility and lower thermal expansion coefficients, making them suitable for high-density electronic applications. This strong performance dynamics indicates a shifting landscape within the segment. The growth trends within this market are significantly influenced by the increasing complexity of electronic devices and the demand for advanced packaging technologies. As electronics become more compact, the need for reliable underfill materials becomes imperative. Moreover, the expansion of 5G technology and high-performance computing is driving the demand for silicon-based underfills as they provide enhanced thermal management capabilities, positioning them as a critical material for future innovations in the field.

    Epoxy-Based Underfill (Dominant) vs. Polymer-Based Underfill (Emerging)

    Epoxy-based underfill materials are the dominant choice in the Electronic Circuit Board Level Underfill Material Market due to their robust mechanical properties, thermal stability, and ability to prevent moisture ingress. These materials effectively strengthen the bond between components and substrates, ensuring long-term reliability in electronic assemblies. On the other hand, polymer-based underfills are emerging as a significant alternative due to their lightweight nature and customizable properties, appealing to manufacturers seeking innovative solutions for next-generation electronics. Polymer underfills are also seen as environmentally friendly options, presenting opportunities in a market increasingly focused on sustainability. Together, these segments showcase the diverse range of materials driving advancements in electronic applications.

    By Formulation Type: Single Component (Largest) vs. Two Component (Fastest-Growing)

    In the Electronic Circuit Board Level Underfill Material Market, the distribution among formulation types reveals that Single Component materials hold the largest market share. This dominance stems from their ease of use and consistent performance across various applications, making them a preferred choice for manufacturers. Two Component materials, while currently smaller in market share, are rapidly gaining traction due to their superior adhesion and enhanced thermal properties, which are crucial for high-performance electronics. Pre-Mixed formulations, although valuable, have a more niche market presence, primarily catering to specific use cases that require particular formulations. The growth trends in this segment are influenced by several factors. The continuous push for miniaturization and increased reliability of electronic devices drives the demand for high-performance materials. Companies are increasingly turning to Two Component systems as the technology advances, offering enhanced features that meet evolving consumer demands. Furthermore, the trend towards automation in manufacturing processes has opened avenues for Pre-Mixed solutions, as they provide convenience and consistent quality. The growth in electric vehicles and consumer electronics is further amplifying these trends, ensuring a favorable outlook for both Single and Two Component formulations.

    Single Component (Dominant) vs. Two Component (Emerging)

    Single Component formulations in the underfill market are characterized by their simplicity and reliability, making them the dominant choice for many manufacturers. Their formulation allows for straightforward application and consistent curing properties, which are crucial for meeting the rigorous demands of electronic assembly processes. Meanwhile, Two Component formulations are emerging as a strong alternative, particularly in applications where superior material properties are required. These systems provide enhanced mechanical and thermal performance, appealing to sectors that prioritize high reliability and longevity, such as automotive and aerospace electronics. The competition between these segments highlights a pivotal shift as manufacturers balance the traditional benefits of Single Component systems with the innovative advantages offered by Two Component formulations.

    By End-Use: High Volume Manufacturing (Largest) vs. Low Volume Manufacturing (Fastest-Growing)

    In the Electronic Circuit Board Level Underfill Material Market, High Volume Manufacturing holds a significant share, thanks to the increasing demand for mass-produced electronic devices. This segment is pivotal in the manufacturing of smartphones, laptops, and other consumer electronics, making it a cornerstone of the market. In contrast, Low Volume Manufacturing is emerging as a notable segment due to its adaptability and ability to cater to specialized applications, including automotive electronics and medical devices. This shift reflects the diversification within the industry, where tailored solutions are becoming more prominent.

    Manufacturing: High Volume (Dominant) vs. Low Volume (Emerging)

    High Volume Manufacturing is characterized by standardized processes, enabling efficient production of large quantities of electronic circuit boards. Its dominance stems from the cost-effectiveness achieved through economies of scale and the growing trend of automation in production lines. On the other hand, Low Volume Manufacturing is distinguished by its flexibility and customization capabilities. This segment targets niche markets and specialized applications that require unique underfill materials and processes. The rise in Low Volume Manufacturing is driven by innovations in technology and the increasing need for personalized electronic solutions, making it an emerging player in the market.

    Get more detailed insights about Electronic Circuit Board Level Underfill Material Market

    Regional Insights

    North America : Innovation and Demand Surge

    North America is the largest market for Electronic Circuit Board Level Underfill Materials, holding approximately 40% of the global market share. The region's growth is driven by the increasing demand for advanced electronics, particularly in the automotive and consumer electronics sectors. Regulatory support for innovation and sustainability further catalyzes market expansion, with initiatives promoting the use of eco-friendly materials. The United States and Canada are the leading countries in this market, with major players like Dow, Henkel, and 3M establishing a strong presence. The competitive landscape is characterized by continuous innovation and strategic partnerships among key players. The focus on R&D and the introduction of new formulations are essential for maintaining market leadership and meeting evolving consumer demands.

    Europe : Regulatory Framework and Growth

    Europe is witnessing significant growth in the Electronic Circuit Board Level Underfill Materials market, accounting for approximately 30% of the global share. The region benefits from stringent regulations that promote high-quality manufacturing standards and environmental sustainability. The demand for underfill materials is driven by the increasing complexity of electronic devices and the need for reliable performance in various applications. Germany, France, and the UK are the leading countries in this market, with a strong presence of key players such as BASF and Henkel. The competitive landscape is marked by innovation and collaboration among manufacturers to develop advanced materials. The European market is also influenced by government initiatives aimed at enhancing the electronics manufacturing sector, ensuring compliance with environmental regulations.

    Asia-Pacific : Rapid Growth and Adoption

    Asia-Pacific is rapidly emerging as a powerhouse in the Electronic Circuit Board Level Underfill Materials market, holding around 25% of the global market share. The region's growth is fueled by the booming electronics manufacturing industry, particularly in countries like China, Japan, and South Korea. The increasing demand for consumer electronics and automotive applications drives the need for advanced underfill materials, supported by favorable government policies promoting technological advancements. China is the largest market in the region, followed by Japan and South Korea, where key players like Shin-Etsu Chemical and Hysol are actively involved. The competitive landscape is characterized by a mix of local and international companies, focusing on innovation and cost-effective solutions to meet the growing demand. The region's emphasis on R&D is crucial for maintaining its competitive edge in the global market.

    Middle East and Africa : Emerging Market Potential

    The Middle East and Africa region is gradually emerging in the Electronic Circuit Board Level Underfill Materials market, accounting for approximately 5% of the global share. The growth is driven by increasing investments in the electronics sector and the rising demand for consumer electronics. Government initiatives aimed at diversifying economies and promoting technology adoption are key factors supporting market development in this region. Countries like South Africa and the UAE are leading the way in electronics manufacturing, with a growing presence of international players. The competitive landscape is still developing, with opportunities for local manufacturers to enter the market. As the region continues to invest in technology and infrastructure, the demand for advanced underfill materials is expected to rise significantly, creating new growth avenues for stakeholders.

    Key Players and Competitive Insights

    The Electronic Circuit Board Level Underfill Material Market is characterized by a dynamic competitive landscape, driven by the increasing demand for advanced electronic devices and the need for enhanced reliability in circuit board assemblies. Key players such as Henkel (Germany), Dow (US), and Shin-Etsu Chemical (Japan) are strategically positioned to leverage their technological expertise and extensive product portfolios. Henkel (Germany) focuses on innovation in adhesive technologies, while Dow (US) emphasizes sustainability in its product offerings. Shin-Etsu Chemical (Japan) is known for its advanced materials that cater to high-performance applications. Collectively, these strategies foster a competitive environment that prioritizes technological advancement and customer-centric solutions.

    In terms of business tactics, companies are increasingly localizing manufacturing to reduce lead times and optimize supply chains. The market structure appears moderately fragmented, with several players vying for market share. However, the influence of major companies is substantial, as they set industry standards and drive innovation. This competitive structure encourages smaller firms to adopt niche strategies or seek partnerships to enhance their market presence.

    In August 2025, Henkel (Germany) announced the launch of a new line of underfill materials designed specifically for high-temperature applications. This strategic move is likely to enhance Henkel's competitive edge by addressing the growing demand for materials that can withstand extreme conditions, thereby appealing to sectors such as automotive and aerospace. The introduction of these specialized products may also reinforce Henkel's commitment to innovation and customer satisfaction.

    In September 2025, Dow (US) unveiled a sustainability initiative aimed at reducing the carbon footprint of its manufacturing processes. This initiative includes the development of eco-friendly underfill materials that align with global sustainability goals. By prioritizing environmental responsibility, Dow (US) not only enhances its brand image but also positions itself favorably in a market increasingly influenced by sustainability considerations.

    In July 2025, Shin-Etsu Chemical (Japan) expanded its production capacity for underfill materials in response to rising demand from the semiconductor industry. This expansion is indicative of Shin-Etsu's proactive approach to market trends and its commitment to meeting customer needs. By increasing production capabilities, the company is likely to strengthen its market position and ensure timely delivery of products to its clients.

    As of October 2025, current competitive trends in the Electronic Circuit Board Level Underfill Material Market include a pronounced focus on digitalization, sustainability, and the integration of artificial intelligence in manufacturing processes. Strategic alliances among key players are shaping the landscape, fostering innovation and enhancing supply chain resilience. Looking ahead, competitive differentiation is expected to evolve, with a shift from price-based competition to a greater emphasis on technological innovation, product reliability, and sustainable practices. This transition may redefine market dynamics, compelling companies to invest in research and development to maintain their competitive edge.

    Key Companies in the Electronic Circuit Board Level Underfill Material Market market include

    Industry Developments

    Recent developments in the Electronic Circuit Board Level Underfill Material Market reflect the growing demand for advanced materials as technology progresses. Companies such as Dow Chemical, Henkel, and Sumitomo Bakelite continue to innovate their product offerings while focusing on sustainability practices. Amid increasing competition, AIM Metals and Alloys, along with Kester, have been involved in strategic partnerships to enhance their market presence. Noteworthy is the value growth in the underfilled material sector, attributed to the rising miniaturization of electronic devices and the subsequent need for reliable assembly materials.

    As manufacturers aim to optimize performance and reliability, several companies, including Lord Corporation and Huitian New Materials, are investing in research and development. In terms of mergers and acquisitions, AIM Solder has recently acquired a smaller manufacturer to boost its production capabilities and expand its customer base, further solidifying its position in the market. The overall valuation of companies in this sector is on the rise, indicating a robust market environment driven by ongoing technological advancements and industry collaboration.

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    Future Outlook

    Electronic Circuit Board Level Underfill Material Market Future Outlook

    The Electronic Circuit Board Level Underfill Material Market is projected to grow at a 5.25% CAGR from 2024 to 2035, driven by advancements in semiconductor technology and increasing demand for miniaturized electronics.

    New opportunities lie in:

    • Development of eco-friendly underfill materials for sustainable manufacturing
    • Integration of automated dispensing systems for enhanced production efficiency
    • Expansion into emerging markets with tailored product offerings

    By 2035, the market is expected to achieve robust growth, positioning itself as a leader in electronic manufacturing solutions.

    Market Segmentation

    Electronic Circuit Board Level Underfill Material Market Type Outlook

    • Epoxy-Based Underfill
    • Silicon-Based Underfill
    • Polymer-Based Underfill
    • Others

    Electronic Circuit Board Level Underfill Material Market End-Use Outlook

    • High Volume Manufacturing
    • Low Volume Manufacturing

    Electronic Circuit Board Level Underfill Material Market Application Outlook

    • Consumer Electronics
    • Telecommunications
    • Automotive
    • Industrial
    • Medical Devices

    Electronic Circuit Board Level Underfill Material Market Formulation Type Outlook

    • Single Component
    • Two Component
    • Pre-Mixed

    Report Scope

    MARKET SIZE 20242.449(USD Billion)
    MARKET SIZE 20252.577(USD Billion)
    MARKET SIZE 20354.3(USD Billion)
    COMPOUND ANNUAL GROWTH RATE (CAGR)5.25% (2024 - 2035)
    REPORT COVERAGERevenue Forecast, Competitive Landscape, Growth Factors, and Trends
    BASE YEAR2024
    Market Forecast Period2025 - 2035
    Historical Data2019 - 2024
    Market Forecast UnitsUSD Billion
    Key Companies ProfiledMarket analysis in progress
    Segments CoveredMarket segmentation analysis in progress
    Key Market OpportunitiesAdvancements in miniaturization and increased demand for high-performance electronics drive growth in the Electronic Circuit Board Level Underfill Material Market.
    Key Market DynamicsRising demand for advanced electronic devices drives innovation in Electronic Circuit Board Level Underfill Material formulations and applications.
    Countries CoveredNorth America, Europe, APAC, South America, MEA

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    FAQs

    What is the projected market valuation for the Electronic Circuit Board Level Underfill Material Market in 2035?

    The market is projected to reach a valuation of 4.3 USD Billion by 2035.

    What was the market valuation for the Electronic Circuit Board Level Underfill Material Market in 2024?

    The market valuation was 2.449 USD Billion in 2024.

    What is the expected CAGR for the market during the forecast period 2025 - 2035?

    The expected CAGR for the market during the forecast period 2025 - 2035 is 5.25%.

    Which application segment is expected to show the highest growth in the market?

    The Consumer Electronics segment is anticipated to grow from 0.979 USD Billion in 2024 to 1.75 USD Billion by 2035.

    What are the key types of underfill materials in the market?

    The key types include Epoxy-Based Underfill, Silicon-Based Underfill, and Polymer-Based Underfill, with projected valuations of 1.73 USD Billion, 1.3 USD Billion, and 0.87 USD Billion respectively by 2035.

    Which formulation type is expected to dominate the market?

    The Single Component formulation type is expected to dominate, growing from 0.979 USD Billion in 2024 to 1.7 USD Billion by 2035.

    Who are the leading players in the Electronic Circuit Board Level Underfill Material Market?

    Key players include Henkel, Dow, Lord Corporation, BASF, 3M, Amepox, Shin-Etsu Chemical, Hysol, and Kester.

    What is the projected growth for the High Volume Manufacturing segment?

    The High Volume Manufacturing segment is projected to grow from 1.2245 USD Billion in 2024 to 2.3 USD Billion by 2035.

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