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    Extruded Polystyrene Insulation Material Market

    ID: MRFR/CnM/30473-HCR
    111 Pages
    Chitranshi Jaiswal
    October 2025

    Extruded Polystyrene Insulation Material Market Research Report: By Material Density (Low-density, Medium-density, High-density), By Application (Residential Insulation, Commercial Insulation, Industrial Insulation, Roofing Application, Flooring Application), By Thickness (Thin Panels, Standard Panels, Thick Panels), By Product Form (Rigid Foam Boards, Pre-formed Shapes, Custom Fabricated Insulation), By End User (Construction Industry, Manufacturing Industry, DIY/Home Improvement) and By Regional (North America, Europe, South America, Asia ...

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    Extruded Polystyrene Insulation Material Market Infographic
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    Extruded Polystyrene Insulation Material Market Summary

    As per MRFR analysis, the Extruded Polystyrene Insulation Material Market Size was estimated at 9.19 USD Billion in 2024. The Extruded Polystyrene Insulation Material industry is projected to grow from 9.367 USD Billion in 2025 to 11.33 USD Billion by 2035, exhibiting a compound annual growth rate (CAGR) of 1.92 during the forecast period 2025 - 2035.

    Key Market Trends & Highlights

    The Extruded Polystyrene Insulation Material Market is poised for growth driven by sustainability and technological advancements.

    • The market is experiencing a notable shift towards sustainability, with increasing emphasis on eco-friendly materials.
    • Technological advancements are enhancing the performance and application of extruded polystyrene insulation, particularly in residential settings.
    • North America remains the largest market, while the Asia-Pacific region is emerging as the fastest-growing area for extruded polystyrene insulation.
    • Rising demand for energy efficiency and regulatory support for energy-efficient materials are key drivers propelling market growth.

    Market Size & Forecast

    2024 Market Size 9.19 (USD Billion)
    2035 Market Size 11.33 (USD Billion)
    CAGR (2025 - 2035) 1.92%

    Major Players

    BASF SE (DE), Dow Inc. (US), Saint-Gobain (FR), Owens Corning (US), Kingspan Group (IE), Sika AG (CH), Huntsman Corporation (US), Polystyrene Corporation (JP)

    Extruded Polystyrene Insulation Material Market Trends

    The Extruded Polystyrene Insulation Material Market is currently experiencing a notable transformation, driven by increasing awareness of energy efficiency and sustainability. As building codes evolve, there is a growing emphasis on materials that not only provide thermal insulation but also contribute to reducing carbon footprints. This shift is prompting manufacturers to innovate and enhance their product offerings, focusing on improved performance characteristics such as moisture resistance and durability. Furthermore, the rising demand for energy-efficient buildings is likely to propel the adoption of extruded polystyrene insulation in both residential and commercial sectors. In addition to regulatory influences, the Extruded Polystyrene Insulation Material Market is also shaped by technological advancements. Innovations in production processes are enabling the creation of more effective insulation solutions that meet diverse consumer needs. The market appears to be expanding as stakeholders recognize the benefits of extruded polystyrene, including its lightweight nature and ease of installation. As environmental concerns continue to gain traction, the future of this market seems promising, with potential growth opportunities emerging in various applications, including roofing, walls, and foundations.

    Sustainability Focus

    There is a growing trend towards sustainable building practices, which is influencing the Extruded Polystyrene Insulation Material Market. Manufacturers are increasingly prioritizing eco-friendly materials and production methods, aligning with global efforts to reduce environmental impact.

    Technological Advancements

    Innovations in manufacturing techniques are enhancing the performance of extruded polystyrene insulation. These advancements are likely to improve thermal efficiency and moisture resistance, making the material more appealing to builders and architects.

    Regulatory Changes

    Evolving building codes and regulations are driving demand for high-performance insulation materials. The Extruded Polystyrene Insulation Material Market is responding to these changes by offering products that comply with stricter energy efficiency standards.

    The growing emphasis on energy efficiency in construction practices appears to drive the demand for extruded polystyrene insulation materials, as they offer superior thermal performance and moisture resistance.

    U.S. Department of Energy

    Extruded Polystyrene Insulation Material Market Drivers

    Growth in Construction Activities

    The expansion of construction activities across various sectors, including residential, commercial, and industrial, is likely to propel the Extruded Polystyrene Insulation Material Market. As urbanization accelerates, the need for new buildings and infrastructure increases, leading to a higher demand for effective insulation solutions. In recent years, the construction sector has witnessed a resurgence, with investments in new projects reaching unprecedented levels. This growth is expected to continue, with estimates suggesting that the construction industry could see a growth rate of around 4% annually. Consequently, the demand for extruded polystyrene insulation, which offers durability and moisture resistance, is anticipated to rise, further solidifying its position in the market.

    Rising Demand for Energy Efficiency

    The increasing emphasis on energy efficiency in construction and renovation projects appears to be a primary driver for the Extruded Polystyrene Insulation Material Market. As energy costs continue to rise, builders and homeowners are seeking materials that provide superior insulation properties. Extruded polystyrene, known for its high thermal resistance, is often preferred for its ability to reduce energy consumption. According to recent data, the insulation market is projected to grow at a compound annual growth rate of approximately 5% over the next few years, indicating a robust demand for energy-efficient materials. This trend is likely to bolster the market for extruded polystyrene insulation, as it aligns with the broader goals of reducing carbon footprints and enhancing building performance.

    Technological Innovations in Insulation

    Technological advancements in insulation materials are playing a crucial role in shaping the Extruded Polystyrene Insulation Material Market. Innovations such as improved manufacturing processes and enhanced product formulations are leading to the development of more efficient and effective insulation solutions. For instance, the introduction of new additives and composite materials has enhanced the performance characteristics of extruded polystyrene, making it more appealing to consumers. Market data indicates that the insulation materials segment is evolving rapidly, with a projected increase in the adoption of advanced insulation technologies. This trend suggests that manufacturers who invest in research and development may gain a competitive edge, thereby driving the growth of the extruded polystyrene insulation market.

    Regulatory Support for Energy-Efficient Materials

    The implementation of stringent building codes and regulations aimed at promoting energy efficiency is likely to influence the Extruded Polystyrene Insulation Material Market positively. Governments are increasingly mandating the use of high-performance insulation materials in new constructions and renovations to meet energy efficiency standards. This regulatory environment encourages builders and architects to select materials that comply with these standards, thereby boosting the demand for extruded polystyrene insulation. Recent legislative measures have been introduced in various regions, promoting the use of sustainable building practices. As a result, the extruded polystyrene insulation market is expected to benefit from these regulatory frameworks, which are designed to enhance energy conservation and reduce environmental impact.

    Increased Awareness of Sustainable Building Practices

    The growing awareness of sustainable building practices among consumers and industry professionals is emerging as a significant driver for the Extruded Polystyrene Insulation Material Market. As stakeholders become more conscious of environmental issues, there is a marked shift towards materials that not only provide insulation but also contribute to sustainability goals. Extruded polystyrene insulation, with its recyclable properties and low environmental impact during production, aligns well with these values. Market Research Future indicates that the demand for sustainable building materials is on the rise, with projections suggesting a growth rate of approximately 6% in the coming years. This trend is likely to encourage manufacturers to focus on eco-friendly practices, further enhancing the appeal of extruded polystyrene insulation in the market.

    Market Segment Insights

    By Material Density: Medium-density (Largest) vs. High-density (Fastest-Growing)

    The Extruded Polystyrene Insulation Material Market is currently dominated by the medium-density segment, which holds the largest share. This segment is preferred for its balanced performance attributes, including thermal insulation, moisture resistance, and ease of handling. In contrast, the low-density segment, while lighter, is often deemed less effective for higher performance applications, resulting in a smaller market share. Therefore, medium-density products are frequently chosen for commercial and residential insulation projects, establishing their strong market presence. Looking towards future trends, the high-density segment is emerging as the fastest-growing category, driven by the increasing demand for enhanced insulation solutions in energy-efficient building designs. As manufacturers innovate to improve product performance, high-density materials are gaining traction in specialized applications, such as cold storage and industrial insulation. This increasing awareness of energy conservation and sustainability is a significant driver for the growth of high-density extruded polystyrene, making it a key player in the market landscape.

    Medium-density (Dominant) vs. Low-density (Emerging)

    Medium-density extruded polystyrene insulation represents the dominant category in the material density segment due to its superior balance of performance, cost, and application versatility. It is widely used for both residential and commercial insulation, delivering effective thermal resistance and moisture control. On the other hand, low-density extruded polystyrene is emerging as a valuable option for specific applications where weight and ease of installation are crucial. While it may not provide the same level of thermal performance as its medium-density counterpart, low-density insulation is increasingly recognized for applications in temporary structures and packaging, appealing to niche markets. As sustainability becomes a key concern, both segments are experiencing innovation to elevate their properties and sustainability profiles.

    By Application: Residential Insulation (Largest) vs. Commercial Insulation (Fastest-Growing)

    In the Extruded Polystyrene Insulation Material Market, the application segment showcases a diverse distribution of market shares among its key areas. Residential insulation dominates the sector, being the largest application segment due to its extensive use in new constructions and renovations for improved energy efficiency. On the other hand, commercial insulation is rapidly gaining traction, driven by a surge in sustainable building practices and the push for energy regulations that prioritize insulation in commercial properties.

    Residential Insulation (Dominant) vs. Commercial Insulation (Emerging)

    Residential insulation remains the dominant force in the extruded polystyrene insulation market, primarily attributed to the increasing need for energy-efficient housing solutions. Homeowners are increasingly opting for materials that not only provide thermal performance but also enhance comfort and reduce energy costs. In contrast, commercial insulation is an emerging segment, experiencing rapid growth as businesses seek to comply with stricter energy efficiency standards. Commercial applications often require robust insulation solutions that can withstand varying conditions while contributing to long-term cost savings. The competitive landscape indicates an evolution where both segments adapt to changing consumer demands for sustainability and efficiency.

    By Thickness: Standard Panels (Largest) vs. Thick Panels (Fastest-Growing)

    In the Extruded Polystyrene Insulation Material Market, the thickness segment comprises three key values: Thin Panels, Standard Panels, and Thick Panels. The Standard Panels hold the largest market share, primarily due to their widespread use in residential and commercial insulation applications. Thin Panels, while versatile, occupy a smaller segment of the market as they cater to more specific needs. On the other hand, Thick Panels, known for their superior insulating properties, are gaining traction, reflecting a growing preference for enhanced energy efficiency in insulation materials.

    Standard Panels (Dominant) vs. Thick Panels (Emerging)

    Standard Panels are currently the dominant value in the thickness segment, commonly utilized in various construction projects for their balance of thickness and insulating performance. They are favored for applications requiring decent thermal resistance without excess bulk. Thick Panels, classified as an emerging segment, are witnessing rapid adoption due to an increasing focus on energy efficiency and stringent building regulations. Their superior thermal resistance makes them ideal for modern buildings emphasizing sustainable design practices. The growth of Thick Panels is propelled by evolving construction technologies and consumer awareness regarding energy-saving solutions, making them an attractive choice for energy-conscious builders.

    By Product Form: Rigid Foam Boards (Largest) vs. Custom Fabricated Insulation (Fastest-Growing)

    In the Extruded Polystyrene Insulation Material Market, Rigid Foam Boards represent the largest segment, accounting for substantial market share. Their popularity can be attributed to their widespread applications in residential and commercial construction, providing excellent thermal insulation and energy efficiency. Following this, Custom Fabricated Insulation has emerged as a notable segment, rapidly gaining traction among builders and contractors for its tailored solutions that meet specific project requirements. Its adaptability and efficiency have made it increasingly appealing to customers seeking specialized insulation options.

    Rigid Foam Boards (Dominant) vs. Custom Fabricated Insulation (Emerging)

    Rigid Foam Boards are the dominant player in the Extruded Polystyrene Insulation Material Market, recognized for their robust structural integrity and high R-value, making them ideal for a range of applications including walls, roofs, and under slabs. These boards are favored for their ease of installation and long-lasting performance, which contribute to their consistent demand. On the other hand, Custom Fabricated Insulation is an emerging segment that is gaining popularity due to its flexibility in meeting specific project needs. This segment caters to unique building designs, enabling efficient use of space and enhancing thermal performance through customized solutions. As construction practices evolve, the demand for tailored insulation products is expected to rise further.

    By End User: Construction Industry (Largest) vs. DIY/Home Improvement (Fastest-Growing).webp

    In the Extruded Polystyrene Insulation Material Market, the distribution of market share among the end user segments showcases the dominance of the construction industry. This segment significantly leads in the consumption of insulation materials due to its extensive use in residential and commercial buildings, new construction projects, and renovation activities. The manufacturing industry, while contributing to overall demand, does not match the sheer volume attributed to construction, making it a secondary player in this market landscape. The growth trends for this segment are driven by several factors, including the increasing focus on energy efficiency in buildings and stringent building codes advocating for better insulation solutions. Additionally, the DIY/Home Improvement sector is rapidly gaining traction as homeowners seek energy-efficient solutions for renovation projects, thus emerging as the fastest-growing segment. Increased awareness about sustainable building practices contributes significantly to this trend.

    Construction Industry (Dominant) vs. DIY/Home Improvement (Emerging)

    The Construction Industry remains the dominant end user of extruded polystyrene insulation materials, leveraging its extensive demand for thermal insulation in both residential and commercial projects. This segment is characterized by large-scale construction operations that prioritize high-performance insulation solutions to enhance energy efficiency. On the other hand, the DIY/Home Improvement sector is emerging, primarily fueled by growing consumer interest in home renovations and energy-efficient upgrades. This segment showcases a diverse range of consumers, from seasoned DIY enthusiasts to first-time home renovators, all seeking cost-effective insulation options. The rise in home improvement shows and platforms also facilitates greater access to extruded polystyrene products, thereby driving demand.

    Get more detailed insights about Extruded Polystyrene Insulation Material Market

    Regional Insights

    North America : Market Leader in Insulation

    North America is the largest market for extruded polystyrene insulation materials, holding approximately 40% of the global market share. The growth is driven by increasing construction activities, stringent energy efficiency regulations, and a rising focus on sustainable building practices. The U.S. and Canada are the primary contributors, with significant investments in residential and commercial sectors fueling demand. Regulatory incentives for energy-efficient materials further enhance market growth. The competitive landscape in North America is dominated by key players such as Dow Inc., Owens Corning, and BASF SE. These companies leverage advanced technologies and sustainable practices to maintain their market positions. The presence of established manufacturing facilities and a robust distribution network supports their competitive edge. Additionally, ongoing research and development initiatives are expected to drive innovation in insulation solutions, catering to evolving consumer needs.

    Europe : Sustainable Building Practices

    Europe is witnessing significant growth in the extruded polystyrene insulation market, accounting for approximately 30% of the global share. The region's growth is propelled by stringent building codes aimed at enhancing energy efficiency and reducing carbon footprints. Countries like Germany and France are leading the market, driven by government initiatives promoting sustainable construction practices and the use of eco-friendly materials. The European Union's Green Deal further emphasizes the importance of energy-efficient solutions in the construction sector. Leading countries in Europe include Germany, France, and the UK, where major players like Saint-Gobain and Kingspan Group are actively involved. The competitive landscape is characterized by innovation and collaboration among manufacturers to develop advanced insulation solutions. The presence of regulatory bodies ensures compliance with environmental standards, fostering a market environment conducive to growth and sustainability.

    Asia-Pacific : Emerging Market Potential

    Asia-Pacific is emerging as a significant player in the extruded polystyrene insulation market, holding around 25% of the global market share. The region's rapid urbanization and increasing construction activities, particularly in countries like China and India, are key growth drivers. Government initiatives to improve energy efficiency in buildings and rising awareness of sustainable materials are further propelling market demand. The region is expected to witness substantial growth as infrastructure development continues to expand. China is the largest market in the region, followed by India and Japan, where companies like Polystyrene Corporation and Sika AG are prominent. The competitive landscape is evolving, with local manufacturers increasingly entering the market to meet growing demand. The presence of international players also enhances competition, driving innovation and product development to cater to diverse consumer needs in the region.

    Middle East and Africa : Growing Infrastructure Investments

    The Middle East and Africa region is gradually developing its extruded polystyrene insulation market, currently holding about 5% of the global share. The growth is primarily driven by increasing investments in infrastructure and construction projects, particularly in the Gulf Cooperation Council (GCC) countries. Government initiatives aimed at enhancing energy efficiency and sustainability in building practices are also contributing to market growth. As urbanization accelerates, the demand for insulation materials is expected to rise significantly. Leading countries in this region include the UAE and South Africa, where key players are beginning to establish a foothold. The competitive landscape is characterized by a mix of local and international companies, with a focus on innovative insulation solutions. As the region continues to invest in infrastructure, the demand for high-quality insulation materials is anticipated to grow, presenting opportunities for market expansion and development.

    Key Players and Competitive Insights

    The Extruded Polystyrene Insulation Material Market is currently characterized by a dynamic competitive landscape, driven by increasing demand for energy-efficient building materials and stringent environmental regulations. Key players such as BASF SE (Germany), Dow Inc. (US), and Owens Corning (US) are strategically positioned to leverage innovation and sustainability in their operations. BASF SE (Germany) focuses on enhancing its product portfolio through advanced insulation technologies, while Dow Inc. (US) emphasizes partnerships with construction firms to promote the use of extruded polystyrene in sustainable building projects. Owens Corning (US) is also investing in digital transformation initiatives to optimize its supply chain and improve customer engagement, collectively shaping a competitive environment that prioritizes innovation and sustainability.

    The market structure appears moderately fragmented, with several players vying for market share through localized manufacturing and supply chain optimization. This fragmentation allows for a diverse range of products and solutions, catering to various regional demands. The collective influence of these key players fosters a competitive atmosphere where differentiation is increasingly based on technological advancements and sustainability practices rather than solely on price.

    In August 2025, Dow Inc. (US) announced a strategic partnership with a leading construction firm to develop a new line of eco-friendly extruded polystyrene insulation products. This collaboration aims to enhance the energy efficiency of residential buildings, reflecting Dow's commitment to sustainability and innovation. The strategic importance of this partnership lies in its potential to capture a growing segment of environmentally conscious consumers, thereby strengthening Dow's market position.

    In September 2025, BASF SE (Germany) launched a new product line that incorporates recycled materials into its extruded polystyrene insulation solutions. This initiative not only aligns with The Extruded Polystyrene Insulation Material. The introduction of these products is likely to attract customers seeking sustainable options, further enhancing BASF's competitive edge.

    In July 2025, Owens Corning (US) expanded its manufacturing capabilities by investing in a new facility dedicated to producing high-performance extruded polystyrene insulation. This expansion is expected to increase production efficiency and meet the rising demand for insulation materials in the construction sector. The strategic significance of this move lies in its potential to solidify Owens Corning's market presence and respond effectively to evolving customer needs.

    As of October 2025, the competitive trends in the Extruded Polystyrene Insulation Material Market are increasingly defined by digitalization, sustainability, and the integration of advanced technologies such as AI. Strategic alliances among key players are shaping the landscape, fostering innovation and enhancing supply chain reliability. Looking ahead, competitive differentiation is likely to evolve from traditional price-based competition to a focus on technological innovation and sustainable practices, reflecting the industry's shift towards more responsible and efficient building solutions.

    Key Companies in the Extruded Polystyrene Insulation Material Market market include

    Industry Developments

    Recent developments in the  Extruded Polystyrene (XPS) Insulation Material Market indicate a steady trajectory toward innovation and sustainability. Stakeholders are increasingly focusing on eco-friendly production methods to align with  sustainability goals, reflecting a broader industry trend towards reducing carbon footprints.

    Manufacturers are exploring advancements in recycling technologies and the use of renewable materials to enhance product sustainability. Additionally, the building and construction sectors are witnessing heightened demand for XPS insulation due to its superior thermal performance and moisture resistance, making it a preferred choice for various applications, including residential and commercial buildings.

    Regulatory frameworks across multiple regions are also evolving, pushing for stricter energy efficiency standards, which positively influences market growth. Furthermore, technological advancements in manufacturing processes are enabling producers to optimize efficiency and reduce costs, contributing to improved profit margins.

    Industry collaborations and partnerships are becoming more prevalent as companies strive to capture greater market share in the face of increasing competition and rising raw material prices. These developments position the XPS insulation market for continued growth, with an emphasis on innovation and sustainability being key drivers.

    Future Outlook

    Extruded Polystyrene Insulation Material Market Future Outlook

    The Extruded Polystyrene Insulation Material Market is projected to grow at 1.92% CAGR from 2024 to 2035, driven by increasing energy efficiency regulations and construction activities.

    New opportunities lie in:

    • Expansion into renewable energy sector insulation solutions.
    • Development of high-performance, eco-friendly polystyrene variants.
    • Strategic partnerships with construction firms for integrated insulation systems.

    By 2035, the market is expected to solidify its position as a key player in the insulation industry.

    Market Segmentation

    Extruded Polystyrene Insulation Material Market End User Outlook

    • Construction Industry
    • Manufacturing Industry
    • DIY/Home Improvement.webp

    Extruded Polystyrene Insulation Material Market Thickness Outlook

    • Thin Panels
    • Standard Panels
    • Thick Panels

    Extruded Polystyrene Insulation Material Market Application Outlook

    • Residential Insulation
    • Commercial Insulation
    • Industrial Insulation
    • Roofing Application
    • Flooring Application

    Extruded Polystyrene Insulation Material Market Product Form Outlook

    • Rigid Foam Boards
    • Pre-formed Shapes
    • Custom Fabricated Insulation

    Extruded Polystyrene Insulation Material Market Material Density Outlook

    • Low-density
    • Medium-density
    • High-density

    Report Scope

    MARKET SIZE 20249.19(USD Billion)
    MARKET SIZE 20259.367(USD Billion)
    MARKET SIZE 203511.33(USD Billion)
    COMPOUND ANNUAL GROWTH RATE (CAGR)1.92% (2024 - 2035)
    REPORT COVERAGERevenue Forecast, Competitive Landscape, Growth Factors, and Trends
    BASE YEAR2024
    Market Forecast Period2025 - 2035
    Historical Data2019 - 2024
    Market Forecast UnitsUSD Billion
    Key Companies ProfiledMarket analysis in progress
    Segments CoveredMarket segmentation analysis in progress
    Key Market OpportunitiesGrowing demand for energy-efficient building materials drives innovation in the Extruded Polystyrene Insulation Material Market.
    Key Market DynamicsRising demand for energy-efficient building materials drives innovation and competition in the Extruded Polystyrene Insulation Material Market.
    Countries CoveredNorth America, Europe, APAC, South America, MEA

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    FAQs

    What is the projected market valuation for the Extruded Polystyrene Insulation Material Market in 2035?

    The projected market valuation for the Extruded Polystyrene Insulation Material Market in 2035 is expected to reach 11.33 USD Billion.

    What was the market valuation of the Extruded Polystyrene Insulation Material Market in 2024?

    The market valuation of the Extruded Polystyrene Insulation Material Market was 9.19 USD Billion in 2024.

    What is the expected CAGR for the Extruded Polystyrene Insulation Material Market during the forecast period 2025 - 2035?

    The expected CAGR for the Extruded Polystyrene Insulation Material Market during the forecast period 2025 - 2035 is 1.92%.

    Which companies are considered key players in the Extruded Polystyrene Insulation Material Market?

    Key players in the market include BASF SE, Dow Inc., Saint-Gobain, Owens Corning, Kingspan Group, Sika AG, Huntsman Corporation, and Polystyrene Corporation.

    What are the main applications of Extruded Polystyrene Insulation Material?

    The main applications include Residential Insulation, Commercial Insulation, Industrial Insulation, Roofing Application, and Flooring Application.

    How does the market valuation for Residential Insulation compare to Commercial Insulation in 2025?

    In 2025, the market valuation for Residential Insulation is projected to be between 2.76 and 3.25 USD Billion, whereas Commercial Insulation is expected to range from 2.07 to 2.5 USD Billion.

    What is the expected market size for High-density Extruded Polystyrene Insulation Material in 2025?

    The expected market size for High-density Extruded Polystyrene Insulation Material in 2025 is projected to be between 2.74 and 3.63 USD Billion.

    What product forms are available in the Extruded Polystyrene Insulation Material Market?

    Available product forms include Rigid Foam Boards, Pre-formed Shapes, and Custom Fabricated Insulation.

    What thickness segments are present in the Extruded Polystyrene Insulation Material Market?

    Thickness segments include Thin Panels, Standard Panels, and Thick Panels, with valuations ranging from 1.84 to 5.0 USD Billion.

    Which end-user segments are driving the demand for Extruded Polystyrene Insulation Material?

    The end-user segments driving demand include the Construction Industry, Manufacturing Industry, and DIY/Home Improvement.

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