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    Hydrochloric Acid Electrolysis Market Share

    ID: MRFR/CnM/2801-CR
    70 Pages
    Anshula Mandaokar
    August 2017

    Hydrochloric Acid Electrolysis Market Research Report Information Report, By Technology (ODC Electrolysis, Dupont Gas Phase Electrolysis, Diaphragm Electrolysis, Sumitomo Process and others), By Application (PVC Production & Chlorination, Polyurethane Industry, Metal Pickling, Fertilizers, Oil & Gas and others), and By Region - Forecast To 2035

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    Hydrochloric Acid Electrolysis Market Infographic
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    Market Share

    Hydrochloric Acid Electrolysis Market Share Analysis

    Replacement of Mercury Cell Plants The global chlor-alkali industry is gradually moving away from using mercury cell technology. This shift is a result of the UN Environment Minamata Convention on Mercury, a global agreement aimed at safeguarding human health and the environment from the harmful effects of mercury. Euro-Chlor notes that European chlor-alkali producers utilizing mercury technology must either convert or dismantle their mercury production plants by 2020. In 2016, mercury technology represented 17.4% of EU chlorine production capacity, whereas membrane production accounted for 66%. Many other regions are expected to follow suit in phasing out mercury cell technology. The chlor-alkali industry is actively seeking safe and cost-effective solutions for chlorine generation processes that are both environmentally sustainable and economically viable to meet the necessary capacity. The eventual discontinuation of mercury cell plants is anticipated to drive the adoption of various HCl electrolysis methods. ODC Electrolysis was the leading market contributor in 2016, holding the largest share of 28.70% with a market value of USD 358.0 million. It is expected to maintain its growth momentum and achieve the highest Compound Annual Growth Rate (CAGR) of 7.34% during the forecast period. DuPont gas phase electrolysis secured the second-largest position in the market in 2016, valued at USD 294.4 million, and is projected to grow at a CAGR of 4.80%. In terms of application, PVC Production & Chlorination dominated the market with the largest share of 30.20% in 2016, having a market value of USD 376.7 million. This segment is anticipated to continue its robust growth, with the highest CAGR of 5.49% during the forecast period. The Polyurethane Industry held the second-largest position in 2016, with a market value of USD 311.0 million, and is projected to grow at a CAGR of 4.95%.  

    Market Summary

    The Global Hydrochloric Acid Electrolysis Market is projected to grow from 2500 USD Million in 2024 to 5000 USD Million by 2035.

    Key Market Trends & Highlights

    Hydrochloric Acid Electrolysis Key Trends and Highlights

    • The market is expected to witness a compound annual growth rate (CAGR) of 6.5 percent from 2025 to 2035.
    • By 2035, the market valuation is anticipated to reach 5000 USD Million, indicating robust growth potential.
    • In 2024, the market is valued at 2500 USD Million, reflecting a strong foundation for future expansion.
    • Growing adoption of electrolysis technology due to increasing demand for sustainable chemical processes is a major market driver.

    Market Size & Forecast

    2024 Market Size 2500 (USD Million)
    2035 Market Size 5000 (USD Million)
    CAGR (2025 - 2035) 6.5%
    Largest Regional Market Share in 2024 -)

    Major Players

    Apple Inc (US), Microsoft Corp (US), Amazon.com Inc (US), Alphabet Inc (US), Berkshire Hathaway Inc (US), Tesla Inc (US), Meta Platforms Inc (US), Johnson & Johnson (US), Visa Inc (US), Procter & Gamble Co (US)

    Market Trends

    The ongoing advancements in electrolysis technology for hydrochloric acid production indicate a potential shift towards more sustainable and efficient chemical processes, reflecting a growing emphasis on environmental considerations in industrial applications.

    U.S. Department of Energy

    Hydrochloric Acid Electrolysis Market Market Drivers

    Market Growth Projections

    Rising Demand for Chlorine Derivatives

    The Global Hydrochloric Acid Electrolysis Market Industry experiences a notable increase in demand for chlorine derivatives, which are essential in various industrial applications. Industries such as pharmaceuticals, textiles, and water treatment rely heavily on chlorine compounds. As the global population grows, the need for these products intensifies, leading to an anticipated market value of 2500 USD Million in 2024. This trend suggests that the electrolysis of hydrochloric acid will play a crucial role in meeting the rising demand for chlorine derivatives, thereby driving growth in the industry.

    Growing Applications in the Food Industry

    The Global Hydrochloric Acid Electrolysis Market Industry sees a growing application of hydrochloric acid in the food sector, particularly in food processing and preservation. Hydrochloric acid is utilized for pH adjustment and as a food additive, which is crucial for maintaining food safety and quality. As consumer awareness regarding food safety increases, the demand for hydrochloric acid in food applications is likely to rise. This trend may further bolster the market, as food manufacturers seek reliable sources of hydrochloric acid produced through electrolysis.

    Technological Advancements in Electrolysis

    Innovations in electrolysis technology are significantly impacting the Global Hydrochloric Acid Electrolysis Market Industry. Advances in electrode materials, energy efficiency, and process optimization are enhancing the overall performance of electrolysis systems. These technological improvements not only reduce operational costs but also increase the yield of hydrochloric acid, making the process more economically viable. As these technologies continue to evolve, they are expected to attract investments and drive market expansion, potentially doubling the market size to 5000 USD Million by 2035.

    Increased Investment in Chemical Manufacturing

    The Global Hydrochloric Acid Electrolysis Market Industry benefits from increased investments in chemical manufacturing, particularly in emerging economies. As countries strive to enhance their industrial capabilities, investments in chemical production facilities are on the rise. This influx of capital is expected to support the development of electrolysis technologies, thereby expanding the market for hydrochloric acid. The anticipated growth in chemical manufacturing could lead to a more robust market environment, fostering innovation and efficiency in hydrochloric acid production.

    Environmental Regulations and Sustainability Initiatives

    The Global Hydrochloric Acid Electrolysis Market Industry is influenced by stringent environmental regulations aimed at reducing harmful emissions and promoting sustainable practices. Governments worldwide are implementing policies that encourage the adoption of cleaner technologies, including electrolysis processes that minimize waste and energy consumption. This regulatory landscape is likely to propel the market forward, as companies seek to comply with these regulations while enhancing their sustainability profiles. The shift towards greener production methods may contribute to a projected market growth rate of 6.5% CAGR from 2025 to 2035.

    Market Segment Insights

    Regional Insights

    Key Companies in the Hydrochloric Acid Electrolysis Market market include

    Industry Developments

    Future Outlook

    Hydrochloric Acid Electrolysis Market Future Outlook

    The Hydrochloric Acid Electrolysis Market is projected to grow at 6.5% CAGR from 2024 to 2035, driven by increasing demand for sustainable chemical processes and advancements in electrolysis technology.

    New opportunities lie in:

    • Develop innovative electrolysis systems to enhance efficiency and reduce operational costs.
    • Expand into emerging markets with tailored solutions for local industries.
    • Invest in R&D for eco-friendly hydrochloric acid production methods.

    By 2035, the Hydrochloric Acid Electrolysis Market is expected to be robust, reflecting substantial growth and technological advancements.

    Market Segmentation

    Report Scope

    Attribute/Metric Details
      Market Size   2030: Significant Value
      CAGR   Substantial CAGR (2022-2030)
      Base Year   2021
      Forecast Period   2022 to 2030
      Historical Data    2019 & 2020
      Forecast Units   Value (USD Million)
      Report Coverage    Revenue Forecast, Competitive Landscape, Growth Factors, and Trends
      Segments Covered   Type and Application
      Geographies Covered    North America, Europe, Asia-Pacific, and Rest of the World (RoW)
      Key Vendors   Chemical MachineryCo. Ltd., Thyssenkrupp AG, CovestroAG, Mitsui Chemicals, Inc., DowDuPont, and Sumitomo Chemical Co. Ltd, Bluestar (Beijing)
      Key Market Opportunities   An electrolysis cell with an anion exchange membrane was designed, which allows only the passage of chlorine anions from the catholyte to the anolyte, separating the gases in one step.
      Key Market Drivers   The HCl electrolysis market is mainly driven by the fact that the process makes the companies independent of the volatile prices of hydrochloric acid and chlorine in the foreign market.

    Market Highlights

    Author

    Anshula Mandaokar
    Team Lead - Research

    She holds an experience of about 6+ years in market research and business consulting, working under the spectrum of information communication technology, telecommunications and semiconductor domains. aarti conceptualizes and implements a scalable business strategy and provides strategic leadership to the clients. her expertise lies in market estimation, competitive intelligence, pipeline analysis, customer assessment, etc.

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    John Doe
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    This is a great article! Really helped me understand the topic better.

    Posted on July 23, 2025, 10:15 AM
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    Posted on July 22, 2025, 7:45 PM

    FAQs

    What is the forecast period of Hydrochloric Acid Electrolysis Market research report?

    The forecast period for Hydrochloric Acid Electrolysis Market research report is 20220-2030.

    Which region will lead the Hydrochloric Acid Electrolysis Market?

    Hydrochloric Acid Electrolysis Market is dominated by APAC region.

    Who are the key players in the Hydrochloric Acid Electrolysis Market?

    The main players in the Market are Chemical MachineryCo. Ltd., Thyssenkrupp AG, CovestroAG, Mitsui Chemicals, Inc., DowDuPont, and Sumitomo Chemical Co. Ltd, Bluestar (Beijing)

    1. List of Tables and Figures
      1. 1 Executive Summary 1.1 Market Synopsis 10 2 Introduction 2.1 Definition 11 2.2 Scope of Study 11 2.3 Assumptions 11 2.1 Market Structure 12   3 Research Methodology 3.1 Research Process 13 3.2 Primary Research 13 3.3 Secondary Research 14 3.4 Market Size Estimation 14 3.5 Forecast Model 16   4 Market Dynamics 4.1 Introduction 17 4.1 Drivers 18 4.1.1 Making business free of volatile chlorine and HCl prices 18 4.1.2 Reduced need to develop new chlor-alkali plants 18 4.1.3 Reduced risk in HCl transportation 19 4.1.4 Reduced Cost of HCl Neutralization and Disposal 19 4.2 Impact Analysis 20 4.3 Restraints 20 4.3.1 Existence of other proven technologies 20 4.3.2 Environmental impact of Chlorine 20 4.4 Impact Analysis 21 4.5 Opportunity 21 4.5.1 Replacing mercury cell plants 21 4.5.2 Potential in regions for high chlorine demand 22 4.6 Macroeconomic Factors 22 4.6.1 Impact of oil price volatility in chemical industry 22 4.6.2 Decommissioning of mercury cell technology 23   5 Market Factor Analysis 5.1 Porter's Five Forces Analysis 24 5.1.1 Threat of New Entrants 24 5.1.2 Bargaining Power of Suppliers 24 5.1.3 Bargaining Power of Buyers 25 5.1.4 Threat of Substitutes 25 5.1.5 Rivalry 25 5.2 Value Chain Analysis 25 5.2.1 Raw Material 26 5.2.2 Production Process 26 5.2.3 Electrolysis Technology 26 5.2.4 End-Users 26   6 Global Hydrochloric Acid Electrolysis Market, By Technology 6.1 Overview 28 6.1.1 ODC Electrolysis 28 6.1.2 DuPont gas phase electrolysis 28 6.1.3 Diaphragm Electrolysis 28 6.1.4 Sumitomo Process 28 6.1.5 Others 29   7 Global Hydrochloric Acid Electrolysis Market, By Application 7.1 Overview 32 7.1.1 PVC Production & Chlorination 32 7.1.2 Polyurethane Industry 32 7.1.3 Metal Pickling 33 7.1.4 Fertilizers 33 7.1.5 Oil and Gas 33 7.1.6 Others 33   8 Global Hydrochloric Acid Electrolysis Market, By Region 8.1 Introduction 36 8.2 North America 37 8.2.1 U.S. 39 8.2.2 Canada 40 8.3 Europe 42 8.3.1 Germany 43 8.3.2 Portugal 45 8.3.3 France 46 8.4 Asia-Pacific 48 8.4.1 China 50 8.4.2 Japan 51 8.4.3 India 53 8.5 Rest of the World 55   9 Company Profiles 9.1 Thyssenkrupp AG 57 9.1.1 Company Overview 57 9.1.2 Financial Overview 57 9.1.3 Service Offering 58 9.1.4 Strategy 58 9.1.5 SWOT Analysis 59 9.2 E. I. du Pont de Nemours and Company 60 9.2.1 Company Overview 60 9.2.2 Financial Overview 60 9.2.3 Service Offering 61 9.2.4 Strategy 61 9.2.5 SWOT Analysis 62 9.3 Covestro AG 63 9.3.1 Company Overview 63 9.3.2 Financial Overview 63 9.3.3 Service Offering 64 9.3.4 Strategy 64 9.4 Mitsui Chemicals, Inc. 65 9.4.1 Company Overview 65 9.4.2 Financial Overview 65 9.4.3 Service Offering 66 9.4.4 Strategy 66 9.5 Sumitomo Chemical Co. Ltd. 67 9.5.1 Company Overview 67 9.5.2 Financial Overview 67 9.5.3 Service Offering 68 9.5.4 Strategy 68 9.6 Bluestar (Beijing) chemical machinery Co. Ltd. 69 9.6.1 Company Overview 69 9.6.2 Financial Overview 69 9.6.3 Product Offering 69 9.6.4 Strategy 69   10 List of Tables
      2. TABLE 1 DIFFERENCE IN ENERGY CONSUMPTION BETWEEN VARIOUS CHLORINE PRODUCTION TECHNOLOGIES 19
      3. TABLE 2 COMPARISION OF TECHNOLOGIES USED FOR HYDROCHLORIC ACID ELECTROLYSIS PROCESS 29
      4. TABLE 3 GLOBAL HYDROCHLORIC ACID ELECTROLYSIS MARKET, BY TECHNOLOGY, 2020-2027 (USD MILLION) 30
      5. TABLE 4 GLOBAL HYDROCHLORIC ACID ELECTROLYSIS MARKET, BY APPLICATION, 2020-2027 (USD MILLION) 34
      6. TABLE 5 POLYURETHANE INDUSTRY: PRODUCTION PROCESS, 2020-2027 (USD MILLION) 34
      7. TABLE 6 GLOBAL HYDROCHLORIC ACID ELECTROLYSIS MARKET, BY REGION, 2020-2027 (USD MILLION) 36
      8. TABLE 7 NORTH AMERICA HYDROCHLORIC ACID ELECTROLYSIS MARKET, BY COUNTRY, 2020-2027 (USD MILLION) 37
      9. TABLE 8 NORTH AMERICA HYDROCHLORIC ACID ELECTROLYSIS MARKET, BY TECHNOLOGY 2020-2027 (USD MILLION) 38
      10. TABLE 9 NORTH AMERICA HYDROCHLORIC ACID ELECTROLYSIS MARKET, BY APPLICATION, 2020-2027 (USD MILLION) 38
      11. TABLE 10 U.S.: HYDROCHLORIC ACID ELECTROLYSIS MARKET, BY TECHNOLOGY 2020-2027 (USD MILLION) 39
      12. TABLE 11 U.S.: HYDROCHLORIC ACID ELECTROLYSIS MARKET, BY APPLICATION, 2020-2027 (USD MILLION) 40
      13. TABLE 12 CANADA: HYDROCHLORIC ACID ELECTROLYSIS MARKET, BY TECHNOLOGY 2020-2027 (USD MILLION) 41
      14. TABLE 13 CANADA: HYDROCHLORIC ACID ELECTROLYSIS MARKET, BY APPLICATION, 2020-2027 (USD MILLION) 41
      15. TABLE 14 EUROPE: HYDROCHLORIC ACID ELECTROLYSIS MARKET, BY COUNTRY 2020-2027 (USD MILLION) 42
      16. TABLE 15 EUROPE: HYDROCHLORIC ACID ELECTROLYSIS MARKET, BY TECHNOLOGY 2020-2027 (USD MILLION) 43
      17. TABLE 16 EUROPE: HYDROCHLORIC ACID ELECTROLYSIS MARKET, BY APPLICATION, 2020-2027 (USD MILLION) 43
      18. TABLE 17 GERMANY: HYDROCHLORIC ACID ELECTROLYSIS MARKET, BY TECHNOLOGY 2020-2027 (USD MILLION) 44
      19. TABLE 18 GERMANY: HYDROCHLORIC ACID ELECTROLYSIS MARKET, BY APPLICATION, 2020-2027 (USD MILLION) 44
      20. TABLE 19 PORTUGAL: HYDROCHLORIC ACID ELECTROLYSIS MARKET, BY TECHNOLOGY 2020-2027 (USD MILLION) 45
      21. TABLE 20 PORTUGAL: HYDROCHLORIC ACID ELECTROLYSIS MARKET, BY APPLICATION, 2020-2027 (USD MILLION) 46
      22. TABLE 21 FRANCE: HYDROCHLORIC ACID ELECTROLYSIS MARKET, BY TECHNOLOGY 2020-2027 (USD MILLION) 46
      23. TABLE 22 FRANCE: HYDROCHLORIC ACID ELECTROLYSIS MARKET, BY APPLICATION, 2020-2027 (USD MILLION) 47
      24. TABLE 23 ASIA-PACIFIC: HYDROCHLORIC ACID ELECTROLYSIS MARKET, BY COUNTRY 2020-2027 (USD MILLION) 48
      25. TABLE 24 ASIA-PACIFIC: HYDROCHLORIC ACID ELECTROLYSIS MARKET, BY TECHNOLOGY 2020-2027 (USD MILLION) 49
      26. TABLE 25 ASIA-PACIFIC: HYDROCHLORIC ACID ELECTROLYSIS MARKET, BY APPLICATION, 2020-2027 (USD MILLION) 49
      27. TABLE 26 CHINA: HYDROCHLORIC ACID ELECTROLYSIS MARKET, BY TECHNOLOGY 2020-2027 (USD MILLION) 50
      28. TABLE 27 CHINA: HYDROCHLORIC ACID ELECTROLYSIS MARKET, BY APPLICATION, 2020-2027 (USD MILLION) 51
      29. TABLE 28 JAPAN: HYDROCHLORIC ACID ELECTROLYSIS MARKET, BY TECHNOLOGY 2020-2027 (USD MILLION) 52
      30. TABLE 29 JAPAN: HYDROCHLORIC ACID ELECTROLYSIS MARKET, BY APPLICATION, 2020-2027 (USD MILLION) 52
      31. TABLE 30 INDIA: HYDROCHLORIC ACID ELECTROLYSIS MARKET, BY TECHNOLOGY 2020-2027 (USD MILLION) 53
      32. TABLE 31 INDIA: HYDROCHLORIC ACID ELECTROLYSIS MARKET, BY APPLICATION, 2020-2027 (USD MILLION) 54
      33. TABLE 32 REST OF THE WORLD: HYDROCHLORIC ACID ELECTROLYSIS MARKET, BY TECHNOLOGY 2020-2027 (USD MILLION) 55
      34. TABLE 33 REST OF THE WORLD: HYDROCHLORIC ACID ELECTROLYSIS MARKET, BY APPLICATION, 2020-2027 (USD MILLION) 55     11 List of Figures  
      35. FIGURE 1 RESEARCH PROCESS OF MRFR 13
      36. FIGURE 2 TOP DOWN & BOTTOM UP APPROACH 15
      37. FIGURE 3 DRIVERS, RESTRAINTS, AND OPPORTUNITIES OF GLOBAL HYDROCHLORIC ACID ELECTROLYSIS MARKET 17
      38. FIGURE 4 GROWTH DRIVERS: IMPACT ANALYSIS 20
      39. FIGURE 5 GROWTH BARRIERS: IMPACT ANALYSIS 21
      40. FIGURE 6 CHLOR ALKALI INDUSTRY – NUMBER OF PLANTS AND CAPACITY OF MERCURY ELECTROLYSIS UNITS, 2002-2015 22
      41. FIGURE 7 Porter's Five Forces Analysis OF GLOBAL HYDROCHLORIC ACID ELECTROLYSIS MARKET 24
      42. FIGURE 8 VALUE CHAIN ANALYSIS OF GLOBAL HYDROCHLORIC ACID ELECTROLYSIS MARKET 25
      43. FIGURE 9 GLOBAL HYDROCHLORIC ACID ELECTROLYSIS MARKET, BY REGION, 2020(%) 36
      44. FIGURE 10 NORTH AMERICA: HYDROCHLORIC ACID ELECTROLYSIS MARKET, BY COUNTRY, 2020(%) 37
      45. FIGURE 11 EUROPE: HYDROCHLORIC ACID ELECTROLYSIS MARKET, BY COUNTRY, 2020(%) 42
      46. FIGURE 12 ASIA-PACIFIC: HYDROCHLORIC ACID ELECTROLYSIS MARKET, BY COUNTRY, 2020(%) 48
      47. FIGURE 13 REST OF THE WORLD: HYDROCHLORIC ACID ELECTROLYSIS MARKET, BY REGION 2020-2027 (USD MILLION) 55
      48. FIGURE 14 THYSSENKRUPP AG: TOTAL REVENUE VS SEGMENTAL REVENUE, 2020-2027(USD MILLION) 57
      49. FIGURE 15 THYSSENKRUPP AG: GEOGRAPHIC REVENUE MIX, 2020(%) 58
      50. FIGURE 16 E. I. DU PONT DE NEMOURS AND COMPANY: TOTAL REVENUE, 2020-2027(USD MILLION) 60
      51. FIGURE 17 E. I. DU PONT DE NEMOURS AND COMPANY: GEOGRAPHIC REVENUE MIX, 2020(%) 61
      52. FIGURE 18 COVESTRO AG: TOTAL REVENUE, 2020-2027(USD MILLION) 63
      53. FIGURE 19 COVESTRO AG: GEOGRAPHIC REVENUE MIX, 2020(%) 64
      54. FIGURE 20 MITSUI CHEMICALS, INC.: TOTAL REVENUE, 2020-2027(USD MILLION) 65
      55. FIGURE 21 MITSUI CHEMICALS, INC.: GEOGRAPHIC REVENUE MIX, 2020(%) 66
      56. FIGURE 22 SUMITOMO CHEMICAL CO. LTD.: TOTAL REVENUE, 2020-2027(USD MILLION) 67
      57. FIGURE 23 SUMITOMO CHEMICAL CO. LTD.: GEOGRAPHIC REVENUE MIX, 2020(%) 68  

    Hydrochloric Acid Electrolysis Market Segmentation

    Market Segmentation Overview

    • Detailed segmentation data will be available in the full report
    • Comprehensive analysis by multiple parameters
    • Regional and country-level breakdowns
    • Market size forecasts by segment
    Infographic

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