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Power Plant Boiler Market

ID: MRFR/EnP/23457-HCR
100 Pages
Snehal Singh
October 2025

Power Plant Boiler Market Research Report: By Fuel Type (Coal-fired boilers, Gas-fired boilers, Oil-fired boilers, Biomass-fired boilers, Waste-to-energy boilers), By Boiler Type (Drum boilers, Once-through boilers, Circulating fluidized bed boilers, Bubbling fluidized bed boilers, Stoker-fired boilers), By Capacity (Less than 100 MW, 100-500 MW, 500-1,000 MW, 1,000-2,000 MW, Over 2,000 MW), By Application (Power generation, Industrial steam, District heating, Cogeneration, Waste-to-energy) and By Regional (North America, Europe, South Ameri... read more

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Power Plant Boiler Market Summary

As per MRFR analysis, the Power Plant Boiler Market Size was estimated at 59.28 USD Billion in 2024. The Power Plant Boiler industry is projected to grow from 61.37 USD Billion in 2025 to 86.74 USD Billion by 2035, exhibiting a compound annual growth rate (CAGR) of 3.52 during the forecast period 2025 - 2035.

Key Market Trends & Highlights

The Power Plant Boiler Market is experiencing a transformative shift driven by technological advancements and regulatory pressures.

  • Technological advancements in boiler design are enhancing efficiency and performance across the sector.
  • North America remains the largest market, while Asia-Pacific is emerging as the fastest-growing region for power plant boilers.
  • Coal-fired boilers continue to dominate the market, whereas gas-fired boilers are witnessing rapid growth due to their lower emissions.
  • Increasing energy demand and regulatory pressures for emission reductions are key drivers propelling market growth.

Market Size & Forecast

2024 Market Size 59.28 (USD Billion)
2035 Market Size 86.74 (USD Billion)
CAGR (2025 - 2035) 3.52%

Major Players

General Electric (US), Siemens (DE), Mitsubishi Power (JP), Babcock & Wilcox (US), Alstom (FR), Doosan Heavy Industries & Construction (KR), Foster Wheeler (US), Hitachi Zosen Corporation (JP), Toshiba Energy Systems & Solutions Corporation (JP)

Power Plant Boiler Market Trends

The Power Plant Boiler Market is currently experiencing a transformative phase, driven by a confluence of technological advancements and regulatory pressures. The increasing emphasis on energy efficiency and environmental sustainability is reshaping the landscape of boiler technologies. Manufacturers are focusing on developing innovative solutions that not only enhance performance but also reduce emissions. This shift is indicative of a broader trend towards cleaner energy sources, as stakeholders seek to align with global climate goals. Furthermore, the integration of digital technologies, such as IoT and AI, is enabling real-time monitoring and predictive maintenance, thereby optimizing operational efficiency. In addition to technological innovations, the Power Plant Boiler Market is influenced by evolving regulatory frameworks that mandate stricter emissions standards. This regulatory environment compels operators to invest in modernized systems that comply with these requirements. As a result, there is a noticeable shift towards the adoption of biomass and waste-to-energy boilers, which are perceived as more sustainable alternatives. The market appears poised for growth, with increasing investments in renewable energy projects and a heightened focus on decarbonization strategies. Overall, the Power Plant Boiler Market is navigating a complex landscape, characterized by both challenges and opportunities that could redefine its future trajectory.

Technological Advancements in Boiler Design

Recent innovations in boiler design are enhancing efficiency and performance. Manufacturers are increasingly adopting advanced materials and combustion technologies, which contribute to improved thermal efficiency and reduced emissions. This trend reflects a broader commitment to sustainability and energy conservation.

Shift Towards Renewable Energy Sources

The Power Plant Boiler Market is witnessing a gradual transition towards renewable energy sources. Biomass and waste-to-energy boilers are gaining traction as viable alternatives to traditional fossil fuel-based systems. This shift aligns with global efforts to reduce carbon footprints and promote sustainable energy practices.

Regulatory Compliance and Emission Standards

Stricter regulatory frameworks are shaping the operational landscape of the Power Plant Boiler Market. Operators are compelled to upgrade their systems to meet evolving emissions standards, driving investments in cleaner technologies. This trend underscores the importance of compliance in maintaining competitiveness.

Power Plant Boiler Market Drivers

Increasing Energy Demand

The Power Plant Boiler Market is experiencing a surge in demand for energy due to rapid industrialization and urbanization. As populations grow and economies expand, the need for reliable and efficient energy sources becomes paramount. According to recent data, energy consumption is projected to rise by approximately 25% by 2030, necessitating the installation of new power plants equipped with advanced boiler systems. This trend indicates a robust growth trajectory for the Power Plant Boiler Market, as utilities and energy providers seek to enhance their capacity to meet the escalating energy needs of both residential and commercial sectors. Furthermore, the transition towards cleaner energy solutions is likely to drive investments in modern boiler technologies that can operate efficiently while minimizing environmental impact.

Rising Focus on Energy Efficiency

The emphasis on energy efficiency is becoming increasingly pronounced within the Power Plant Boiler Market. Stakeholders are recognizing the economic and environmental benefits of optimizing energy use in power generation. Enhanced energy efficiency not only reduces operational costs but also minimizes the carbon footprint of power plants. As a result, many energy companies are investing in retrofitting existing boiler systems with advanced technologies that improve efficiency and reduce waste. According to estimates, improving boiler efficiency by just a few percentage points can lead to substantial cost savings and lower emissions. This growing focus on energy efficiency is likely to drive innovation and investment in the Power Plant Boiler Market, as companies seek to align with sustainability goals and regulatory mandates.

Investment in Infrastructure Development

Infrastructure development plays a crucial role in the expansion of the Power Plant Boiler Market. Governments and private entities are increasingly investing in the construction and upgrading of power generation facilities to ensure energy security and reliability. For instance, substantial investments in renewable energy projects, such as solar and wind, often require complementary boiler systems to provide backup power during low generation periods. The International Energy Agency has indicated that global investment in energy infrastructure could reach trillions of dollars over the next decade. This influx of capital is expected to stimulate growth in the Power Plant Boiler Market, as new projects necessitate the procurement of advanced boiler technologies that align with modern energy demands and sustainability goals.

Regulatory Pressures for Emission Reductions

The Power Plant Boiler Market is significantly shaped by regulatory pressures aimed at reducing greenhouse gas emissions. Governments worldwide are implementing stringent regulations to combat climate change, which necessitates the adoption of cleaner technologies in power generation. For example, the implementation of carbon pricing and emissions trading systems is compelling power producers to invest in low-emission boiler technologies. This regulatory landscape is likely to drive the demand for advanced boiler systems that comply with environmental standards while maintaining operational efficiency. As a result, the Power Plant Boiler Market is expected to witness a shift towards innovative solutions that not only meet regulatory requirements but also enhance the sustainability of energy production.

Technological Innovations in Boiler Efficiency

Technological advancements are significantly influencing the Power Plant Boiler Market, particularly in terms of efficiency and performance. Innovations such as supercritical and ultra-supercritical boiler technologies are being adopted to enhance thermal efficiency and reduce fuel consumption. These advanced systems can achieve efficiencies exceeding 45%, which is a notable improvement over traditional designs. As energy producers strive to lower operational costs and meet stringent emission regulations, the demand for high-efficiency boilers is likely to increase. Moreover, the integration of digital technologies, such as IoT and AI, into boiler operations is expected to optimize performance and maintenance, further propelling the growth of the Power Plant Boiler Market.

Market Segment Insights

Power Plant Boiler Market Fuel Type Insights

The fuel type segment of the Power Plant Boiler Market includes coal-fired boilers, gas-fired boilers, oil-fired boilers, biomass-fired boilers, and waste-to-energy boilers. In 2023, coal-fired boilers have the largest market share, as they account for over 50% of the global market. However, the market for coal-fired boilers is projected to decrease due to increasing environmental concerns and regulations. Gas-fired boilers are expected to have the fastest growth rate during the forecast period, as they have the advantage of lower emissions and higher efficiency compared with coal-fired boilers.

This market is also expected to benefit due to the increasing availability of natural gas. Oil-fired boilers are also expected to have a negligible share in the Power Plant Boiler Market. The market for oil-fired boilers is expected to be affected by the volatility of oil prices and the increasing availability of alternative fuels. The biomass-fired boilers are expected to have a moderate growth rate compared with the other boilers. The market for this fuel type is expected to advance due to the increasing demand for renewable energy sources.

Waste-to-energy boilers are also expected to have a negligible share of the global market, and they are expected to have a marginal growth rate. The market for this fuel type is expected to be fueled by the increasing need for waste management methods and the ability to generate electricity from waste.

Source: Primary Research, Secondary Research, Market Research Future Database and Analyst Review

Power Plant Boiler Market Boiler Type Insights

The Power Plant Boiler Market is segmented by boiler type into drum boilers, once-through boilers, circulating fluidized bed boilers, bubbling fluidized bed boilers, and stoker-fired boilers. In 2023, the drum boilers segment captured the maximum market shares above 45% and was anticipated to lead the whole market throughout the forecasting period. Drum boilers are highly employed in power plants due to their great ability to manage large variations in load demand along with their high efficiency. 

The once-through boilers will witness the maximum growth over the forecasting period as they are compact designed, and capable of being operated at high pressures and temperatures. Circulating fluidized bed boilers are becoming very popular and highly employed due to their low emissions and high fuel efficiencies. The bubbling fluidized bed boilers are used in small and medium-sized power plants because they have low capital costs. The stoker-fired boilers will be phased out completely as they have low efficiencies and high emissions.

Power Plant Boiler Market Capacity Insights

The Power Plant Boiler Market segmentation by capacity showcases a diverse landscape. In 2023, the 'Less than 100 MW' segment held a significant market share, driven by the growing demand for small-scale power generation solutions in remote areas and developing economies. The '100-500 MW' segment is projected to witness steady growth, attributed to its wide applicability in industrial and commercial applications. The '500-1,000 MW' segment is anticipated to gain traction due to its efficiency and cost-effectiveness for medium-scale power generation. The '1,000-2,000 MW' segment is expected to grow steadily, supported by the increasing demand for large-scale power generation projects.

The 'Over 2,000 MW' segment is poised for substantial growth, driven by the need for ultra-efficient and high-capacity power generation solutions for meeting the growing energy demands of urban centers and industrial hubs.

Power Plant Boiler Market Application Insights

The application segment plays a pivotal role in shaping the dynamics of the Power Plant Boiler Market. Power generation remains the dominant application, accounting for the majority of market share in 2023. The rising demand for electricity from various sectors, coupled with the increasing adoption of renewable energy sources, is driving the growth of this segment. Industrial steam is another significant application, with boilers widely used in industries such as chemicals, pharmaceuticals, and food processing for process heating and steam generation.

District heating, which involves the centralized generation and distribution of heat to multiple buildings, is gaining traction as a sustainable and efficient heating solution, contributing to the growth of the segment. 

Cogeneration, the simultaneous production of electricity and heat, is also witnessing increased adoption, driven by its ability to improve energy efficiency and reduce emissions. Waste-to-energy applications, where boilers utilize waste materials as fuel, are gaining momentum as a means of sustainable waste management and energy recovery. The Power Plant Boiler Market revenue for waste-to-energy is projected to grow at a CAGR of 4.5% during the forecast period, reflecting the increasing focus on sustainable waste management practices.

Get more detailed insights about Power Plant Boiler Market

Regional Insights

North America : Energy Transition Leader

North America is witnessing a robust growth trajectory in the power plant boiler market, driven by stringent environmental regulations and a shift towards renewable energy sources. The United States holds the largest market share at approximately 60%, followed by Canada at around 25%. This transition is catalyzed by government incentives aimed at reducing carbon emissions and enhancing energy efficiency. The competitive landscape is dominated by key players such as General Electric and Babcock & Wilcox, which are investing heavily in innovative technologies. The U.S. market is characterized by a strong focus on upgrading existing infrastructure to meet new regulatory standards. Additionally, the presence of major manufacturers ensures a diverse range of offerings, catering to both traditional and renewable energy sectors.

Europe : Regulatory Framework Innovator

Europe is emerging as a significant player in the power plant boiler market, primarily due to its ambitious climate goals and regulatory frameworks aimed at reducing greenhouse gas emissions. Germany and France are the largest markets, collectively holding about 55% of the regional share. The European Union's Green Deal and various national policies are pivotal in driving demand for advanced boiler technologies that comply with stringent emission standards. Leading countries like Germany and France are home to major manufacturers such as Siemens and Alstom, which are at the forefront of innovation in boiler technology. The competitive landscape is characterized by a mix of established players and new entrants focusing on sustainable solutions. The region's commitment to transitioning to a low-carbon economy is fostering a dynamic market environment, encouraging investments in research and development.

Asia-Pacific : Emerging Market Powerhouse

Asia-Pacific is rapidly becoming a powerhouse in the power plant boiler market, driven by industrialization and increasing energy demands. China and India are the largest markets, accounting for approximately 70% of the regional share. The region's growth is supported by government initiatives aimed at enhancing energy security and transitioning to cleaner energy sources, which are crucial for meeting the rising electricity demand. China's aggressive investments in infrastructure and energy projects have positioned it as a leader in boiler manufacturing. Key players like Mitsubishi Power and Doosan Heavy Industries are expanding their operations to cater to the growing demand. The competitive landscape is marked by a focus on technological advancements and partnerships, ensuring that the region remains at the forefront of The Power Plant Boiler Market.

Middle East and Africa : Resource-Rich Energy Sector

The Middle East and Africa region is witnessing a gradual expansion in the power plant boiler market, driven by efforts to diversify energy sources and reduce reliance on fossil fuels. Countries like Saudi Arabia and South Africa are leading the charge, holding about 50% of the market share. The region's growth is propelled by investments in renewable energy projects and government policies aimed at enhancing energy efficiency and sustainability. Saudi Arabia's Vision 2030 initiative is a key driver, promoting the development of renewable energy infrastructure. The competitive landscape features both local and international players, including companies like Hitachi Zosen and Toshiba Energy Systems. As the region continues to invest in modernizing its energy sector, the demand for advanced boiler technologies is expected to rise significantly, fostering a more sustainable energy future.

Power Plant Boiler Market Regional Image

Key Players and Competitive Insights

Major players in the Power Plant Boiler Market industry are continuously investing in research and development to create innovative and efficient products. This has led to the development of advanced technologies such as circulating fluidized bed (CFB) boilers and supercritical boilers, which offer higher efficiency and reduced emissions. Leading Power Plant Boiler Market players are also focusing on providing value-added services to their customers, such as performance optimization and predictive maintenance. 

This helps them to differentiate themselves from the competition and build long-term relationships with their clients. The Power Plant Boiler Market development is driven by factors such as increasing demand for electricity, rising environmental concerns, and the need for efficient energy production. Among the leading players in the Power Plant Boiler Market, Babcock & Wilcox stands out as a global leader with a comprehensive portfolio of products and services. The company has over 150 years of experience in the industry and has supplied boilers to over 2,000 power plants worldwide.

Babcock & Wilcox is known for its innovative technologies, such as the CFB boiler, which has been widely adopted for its high efficiency and low emissions. 

The company also provides a range of services, including engineering, construction, and maintenance, which enables it to offer complete solutions to its customers. A notable competitor in the Power Plant Boiler Market is Doosan Heavy Industries & Construction. This South Korean company is a major player in the global power generation industry and has supplied boilers to over 500 power plants worldwide. Doosan Heavy Industries & Construction is known for its high-quality products and its focus on customer satisfaction.

The company offers a wide range of boilers, including CFB boilers, supercritical boilers, and ultra-supercritical boilers, which cater to the diverse needs of its customers. Doosan Heavy Industries & Construction also provides a comprehensive range of services, including engineering, procurement, construction, and commissioning, which allows it to provide turnkey solutions to its clients.

Key Companies in the Power Plant Boiler Market market include

Industry Developments

The Power Plant Boiler Market is expected to witness steady growth over the next decade, driven by increasing demand for electricity and the need for efficient and reliable power generation systems. The market is expected to reach a valuation of USD 55.31 billion by 2023, exhibiting a CAGR of 3.5% from 2025 to 2034. Recent developments in the market include the growing adoption of supercritical and ultra-supercritical boilers, which offer higher efficiency and lower emissions.

Additionally, the increasing focus on renewable energy sources and the need for grid flexibility is expected to drive demand for flexible and efficient power plant boilers. Key players in the market include Babcock Wilcox Enterprises, Inc., Bharat Heavy Electricals Limited, and Mitsubishi Heavy Industries, Ltd., among others. These companies are investing in research and development to enhance the performance and efficiency of their boilers while also exploring opportunities in emerging markets.

Future Outlook

Power Plant Boiler Market Future Outlook

The Power Plant Boiler Market is projected to grow at a 3.52% CAGR from 2024 to 2035, driven by increasing energy demands, technological advancements, and regulatory support for cleaner energy.

New opportunities lie in:

  • Development of advanced biomass boilers for sustainable energy solutions.
  • Integration of IoT for predictive maintenance and operational efficiency.
  • Expansion into emerging markets with tailored financing solutions for boiler installations.

By 2035, the market is expected to achieve robust growth, reflecting evolving energy needs and technological innovations.

Market Segmentation

Power Plant Boiler Market Capacity Outlook

  • Less than 100 MW
  • 100-500 MW
  • 500-1,000 MW
  • 1,000-2,000 MW
  • Over 2,000 MW

Power Plant Boiler Market Fuel Type Outlook

  • Coal-fired boilers
  • Gas-fired boilers
  • Oil-fired boilers
  • Biomass-fired boilers
  • Waste-to-energy boilers

Power Plant Boiler Market Application Outlook

  • Power generation
  • Industrial steam
  • District heating
  • Cogeneration
  • Waste-to-energy

Power Plant Boiler Market Boiler Type Outlook

  • Drum boilers
  • Once-through boilers
  • Circulating fluidized bed boilers
  • Bubbling fluidized bed boilers
  • Stoker-fired boilers

Report Scope

MARKET SIZE 202459.28(USD Billion)
MARKET SIZE 202561.37(USD Billion)
MARKET SIZE 203586.74(USD Billion)
COMPOUND ANNUAL GROWTH RATE (CAGR)3.52% (2024 - 2035)
REPORT COVERAGERevenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR2024
Market Forecast Period2025 - 2035
Historical Data2019 - 2024
Market Forecast UnitsUSD Billion
Key Companies ProfiledMarket analysis in progress
Segments CoveredMarket segmentation analysis in progress
Key Market OpportunitiesIntegration of advanced emission control technologies in the Power Plant Boiler Market.
Key Market DynamicsTechnological advancements and regulatory pressures drive innovation and efficiency in the Power Plant Boiler Market.
Countries CoveredNorth America, Europe, APAC, South America, MEA

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FAQs

What is the current valuation of the Power Plant Boiler Market?

The Power Plant Boiler Market was valued at 59.28 USD Billion in 2024.

What is the projected market valuation for the Power Plant Boiler Market in 2035?

The market is projected to reach 86.74 USD Billion by 2035.

What is the expected CAGR for the Power Plant Boiler Market during the forecast period 2025 - 2035?

The expected CAGR for the Power Plant Boiler Market during 2025 - 2035 is 3.52%.

Which companies are considered key players in the Power Plant Boiler Market?

Key players include General Electric, Siemens, Mitsubishi Power, and Babcock & Wilcox, among others.

What are the main fuel types used in the Power Plant Boiler Market?

The main fuel types include coal-fired, gas-fired, oil-fired, biomass-fired, and waste-to-energy boilers.

How do coal-fired boilers perform in terms of market valuation?

Coal-fired boilers had a market valuation of 20.0 USD Billion in 2024, projected to grow to 28.0 USD Billion by 2035.

What is the market valuation for gas-fired boilers?

Gas-fired boilers were valued at 15.0 USD Billion in 2024, with projections reaching 22.0 USD Billion by 2035.

What types of boilers are included in the Power Plant Boiler Market?

The market includes drum boilers, once-through boilers, circulating fluidized bed boilers, and others.

What is the capacity segmentation of the Power Plant Boiler Market?

Capacity segments range from less than 100 MW to over 2,000 MW, with varying market valuations.

What applications are driving the demand for Power Plant Boilers?

Key applications include power generation, industrial steam, district heating, and cogeneration.

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