×
Request Free Sample ×

Kindly complete the form below to receive a free sample of this Report

Leading companies partner with us for data-driven Insights

clients tt-cursor
Hero Background

Refining Industry Automation Software Market

ID: MRFR/ICT/41042-HCR
200 Pages
Aarti Dhapte
October 2025

Refining Industry Automation and Software Market Research Report By Application (Process Control, Supply Chain Management, Asset Management, Production Planning, Laboratory Automation), By Software Type (Manufacturing Execution System, Distributed Control System, Enterprise Resource Planning, Process Safety Management, Field Instrumentation Software), By Deployment Type (On-Premise, Cloud-Based, Hybrid), By End User (Refineries, Petrochemical Plants, Chemical Processing Plants) and By Regional (North America, Europe, South America, Asia-Pac... read more

Share:
Download PDF ×

We do not share your information with anyone. However, we may send you emails based on your report interest from time to time. You may contact us at any time to opt-out.

Refining Industry Automation Software Market Infographic
Purchase Options

Refining Industry Automation Software Market Summary

As per MRFR analysis, the Refining Industry Automation and Software Market was estimated at 19.52 USD Billion in 2024. The refining industry is projected to grow from 20.27 USD Billion in 2025 to 29.43 USD Billion by 2035, exhibiting a compound annual growth rate (CAGR) of 3.8 during the forecast period 2025 - 2035.

Key Market Trends & Highlights

The Refining Industry Automation and Software Market is experiencing a transformative shift towards advanced technologies and sustainability.

  • The market witnesses increased adoption of AI and machine learning, enhancing operational efficiencies.
  • A notable shift towards cloud-based solutions is observed, facilitating greater flexibility and scalability.
  • Sustainability and energy efficiency are becoming focal points, driving innovation in automation technologies.
  • Key market drivers include the integration of advanced analytics and rising demand for operational efficiency, particularly in North America and the Asia-Pacific region.

Market Size & Forecast

2024 Market Size 19.52 (USD Billion)
2035 Market Size 29.43 (USD Billion)
CAGR (2025 - 2035) 3.8%

Major Players

Honeywell (US), Siemens (DE), Emerson (US), Schneider Electric (FR), Rockwell Automation (US), ABB (CH), Yokogawa Electric (JP), KROHNE (DE), Endress+Hauser (CH)

Refining Industry Automation Software Market Trends

The Refining Industry Automation and Software Market is currently experiencing a transformative phase, driven by advancements in technology and the increasing need for operational efficiency. Automation solutions are being integrated into various processes, enhancing productivity and reducing human error. This shift towards automation is not merely a trend but appears to be a fundamental change in how refineries operate. The adoption of sophisticated software tools facilitates real-time monitoring and data analysis, which is crucial for optimizing performance and ensuring compliance with regulatory standards. Furthermore, the growing emphasis on sustainability and environmental responsibility is influencing the development of innovative solutions that minimize waste and energy consumption. In addition, the Refining Industry Automation and Software Market is likely to witness a surge in demand for cloud-based solutions. These platforms offer flexibility and scalability, allowing refineries to adapt to changing market conditions and operational requirements. The integration of artificial intelligence and machine learning into automation systems may also enhance predictive maintenance capabilities, thereby reducing downtime and maintenance costs. As the industry evolves, it is essential for stakeholders to remain vigilant and responsive to emerging technologies and market dynamics, ensuring they capitalize on potential opportunities while navigating challenges effectively.

Increased Adoption of AI and Machine Learning

The Refining Industry Automation and Software Market is seeing a notable rise in the integration of artificial intelligence and machine learning technologies. These innovations are enhancing predictive analytics, enabling refineries to anticipate equipment failures and optimize maintenance schedules. This trend not only improves operational efficiency but also contributes to cost savings and increased reliability.

Shift Towards Cloud-Based Solutions

There is a growing inclination towards cloud-based platforms within the Refining Industry Automation and Software Market. These solutions provide enhanced flexibility and scalability, allowing refineries to manage operations more effectively. The ability to access data remotely and collaborate in real-time is becoming increasingly vital for maintaining competitiveness in a rapidly changing environment.

Focus on Sustainability and Energy Efficiency

Sustainability is emerging as a key driver in the Refining Industry Automation and Software Market. Companies are prioritizing energy-efficient technologies and practices to reduce their environmental footprint. This focus on sustainability not only aligns with regulatory requirements but also meets the expectations of stakeholders who are increasingly concerned about environmental impacts.

Refining Industry Automation Software Market Drivers

Increased Focus on Cybersecurity

Increased focus on cybersecurity is emerging as a significant driver in the Refining Industry Automation and Software Market. As refineries become more interconnected and reliant on digital technologies, the risk of cyber threats escalates. Consequently, there is a growing emphasis on implementing robust cybersecurity measures to protect sensitive data and ensure operational continuity. The market for cybersecurity solutions tailored to the refining sector is anticipated to expand, with estimates suggesting a growth rate of 12% annually. This focus on cybersecurity not only safeguards assets but also enhances the overall resilience of refining operations.

Integration of Advanced Analytics

The integration of advanced analytics into the Refining Industry Automation and Software Market appears to be a pivotal driver. By leveraging data analytics, refineries can optimize operations, enhance decision-making, and improve overall efficiency. The ability to analyze vast amounts of data in real-time allows for predictive maintenance, which can reduce downtime and operational costs. According to recent data, companies that have adopted advanced analytics report a 10-15% increase in operational efficiency. This trend indicates a growing recognition of the value of data-driven insights in refining processes, suggesting that the demand for sophisticated analytics tools will continue to rise.

Rising Demand for Operational Efficiency

The rising demand for operational efficiency is a critical driver in the Refining Industry Automation and Software Market. As competition intensifies, refineries are under pressure to reduce costs while maintaining high production levels. Automation technologies, including process control systems and real-time monitoring, enable refineries to streamline operations and minimize waste. Recent studies indicate that refineries implementing automation solutions can achieve cost reductions of up to 20%. This drive for efficiency not only enhances profitability but also positions companies to respond more agilely to market fluctuations, thereby reinforcing the importance of automation in the refining sector.

Technological Advancements in Automation

Technological advancements in automation are reshaping the Refining Industry Automation and Software Market. Innovations such as the Internet of Things (IoT), artificial intelligence, and machine learning are being integrated into refining processes, leading to smarter and more efficient operations. These technologies facilitate real-time data collection and analysis, enabling refineries to optimize production and reduce operational risks. The market for IoT-enabled automation solutions is expected to witness substantial growth, with projections indicating a potential increase of 25% in adoption rates over the next few years. This trend highlights the transformative impact of technology on refining operations.

Regulatory Compliance and Safety Standards

Regulatory compliance and safety standards are increasingly influencing the Refining Industry Automation and Software Market. As governments and regulatory bodies impose stricter environmental and safety regulations, refineries are compelled to adopt automation solutions that ensure compliance. This necessity drives investment in software that can monitor emissions, manage waste, and ensure worker safety. The market for compliance-related software is projected to grow significantly, with estimates suggesting a compound annual growth rate of 8% over the next five years. This trend underscores the importance of automation in meeting regulatory requirements and enhancing operational safety.

Market Segment Insights

By Application: Process Control (Largest) vs. Supply Chain Management (Fastest-Growing)

In the Refining Industry Automation and Software Market, the Application segment is primarily dominated by Process Control, which captures a significant share due to its critical role in monitoring and controlling refining processes. Following closely is the Supply Chain Management segment, which is gaining traction as businesses increasingly recognize the need for integrated solutions to maintain efficiency and responsiveness. Other segments, such as Asset Management and Production Planning, play crucial roles but are currently smaller in terms of market share compared to these leaders.

Process Control (Dominant) vs. Supply Chain Management (Emerging)

Process Control is characterized by its established presence and importance in the refining landscape, facilitating operational consistency and safety in refining processes. This segment ensures that operations adhere to regulatory compliance and minimizes variations, thereby enhancing product quality. On the other hand, Supply Chain Management is emerging rapidly; it integrates various supply chain activities and leverages technology to enhance logistics, inventory control, and procurement. The increasing complexity of supply chains in the refining industry drives demand for more innovative software solutions, making this segment pivotal for operational optimization. Together, both segments are essential for refining companies aiming to enhance productivity and remain competitive in a challenging market.

By Software Type: Manufacturing Execution System (Largest) vs. Distributed Control System (Fastest-Growing)

In the Refining Industry Automation and Software Market, the manufacturing execution system (MES) has established itself as the largest segment due to its capability to optimize production processes and enhance operational efficiency. The MES segment offers significant advantages such as real-time monitoring and control, which leads to improved productivity and reduced downtime. Following closely, the distributed control system (DCS) is recognized for its growing relevance, providing reliable automation and optimization across complex refining processes. The trends in the software type segment are leaning towards greater integration of MES with other software solutions, enabling a seamless flow of information and decision-making processes. Furthermore, the increasing complexity of refining operations and the need for compliance with safety regulations are driving demand for advanced DCS solutions. This segment is poised for robust growth as refiners seek improved efficiency and adaptability to changing market demands.

MES (Dominant) vs. DCS (Emerging)

The Manufacturing Execution System (MES) is the cornerstone of refining automation, delivering critical functionalities that help streamline production operations. Its ability to provide real-time data and insights allows for enhanced decision-making and a proactive approach to maintenance, reducing waste and boosting overall efficiency. On the other hand, the Distributed Control System (DCS) is gaining traction as an emerging technology in the market, particularly due to its capability to manage complex processes that require high levels of control and reliability. As refineries strive for modernization, the DCS is becoming essential for integrating various operational technologies and achieving comprehensive process optimization. Together, these systems form the backbone of the refining industry’s software infrastructure.

By Deployment Type: Cloud-Based (Largest) vs. On-Premise (Fastest-Growing)

In the Refining Industry Automation and Software Market, the deployment type segments exhibit diverse market shares, with Cloud-Based solutions currently leading as the largest segment. This dominance is attributed to their scalability, cost-effectiveness, and ease of integration with existing systems. On-Premise solutions, while traditionally popular due to their security and control, are increasingly being challenged by the flexibility of cloud solutions, which is reflected in their growing adoption rate. The growth trends indicate a marked shift towards Cloud-Based deployment as refiners seek to leverage advanced analytics and real-time data for decision-making. Hybrid solutions are also emerging, catering to organizations that require both on-premise control and cloud flexibility. The impetus for this transition is driven by technological advancements and the need for more adaptable operational frameworks in refining processes.

Cloud-Based (Dominant) vs. On-Premise (Emerging)

Cloud-Based deployment has established itself as the dominant choice in the Refining Industry Automation and Software Market, providing significant advantages such as remote accessibility, collaborative features, and continuous updates. This segment’s strength lies in its ability to deliver advanced functionalities without substantial upfront investments. On the other hand, On-Premise deployments are thought of as emerging, appealing to companies that prioritize data security and regulatory compliance. While these solutions require higher initial capital, they are favored by businesses with stringent data protection needs. The hybrid model gains traction as it combines the best of both worlds, allowing refiners to harness cloud efficiencies while maintaining critical applications on-premise. This balanced approach satisfies both operational flexibility and regulatory needs.

By End User: Refineries (Largest) vs. Petrochemical Plants (Fastest-Growing)

In the Refining Industry Automation and Software Market, refineries hold the largest share, dominating the landscape due to their critical role in processing crude oil and producing refined products. Petrochemical plants follow as the fastest-growing segment, driven by increasing demand for petrochemical products in various sectors, including packaging, automotive, and consumer goods. Chemical processing plants also contribute significantly but do not match the share or growth rate of the leading segments.

Refineries (Dominant) vs. Petrochemical Plants (Emerging)

Refineries stand as the dominant end user in this market, leveraging advanced automation and software solutions to enhance operational efficiency, reduce downtime, and ensure compliance with stringent regulations. These facilities focus on optimizing their processes to manage the complexities of refining operations, thus resulting in improved product yield and profitability. In contrast, petrochemical plants emerge as a rapidly growing segment, as they increasingly adopt innovative automation technologies to meet the rising demand for value-added chemical products. This shift emphasizes their need for more flexible and adaptive processes, highlighting a trend toward integrated automation solutions that cater to evolving market needs.

Get more detailed insights about Refining Industry Automation Software Market

Regional Insights

North America : Automation Leader in Refining

North America is the largest market for refining industry automation and software, holding approximately 40% of the global market share. The region's growth is driven by increasing demand for operational efficiency, stringent environmental regulations, and the need for advanced technologies. The U.S. and Canada are the primary contributors, with significant investments in automation technologies and software solutions to enhance productivity and reduce operational costs. The competitive landscape is characterized by the presence of major players such as Honeywell, Emerson, and Rockwell Automation. These companies are leveraging innovative technologies to provide comprehensive automation solutions. The U.S. government’s initiatives to promote energy efficiency and sustainability further bolster market growth. As the refining sector evolves, the focus on digital transformation and smart technologies is expected to drive future advancements in the region.

Europe : Innovative Automation Solutions

Europe is the second-largest market for refining industry automation, accounting for approximately 30% of the global market share. The region's growth is fueled by the increasing adoption of Industry 4.0 technologies, regulatory pressures for emissions reduction, and the need for enhanced operational efficiency. Countries like Germany and France are at the forefront, implementing advanced automation solutions to meet stringent environmental standards and improve productivity. The competitive landscape in Europe is marked by key players such as Siemens and Schneider Electric, who are actively investing in R&D to develop innovative automation technologies. The European Union's commitment to sustainability and digitalization in the refining sector is driving demand for advanced software solutions. As the market evolves, collaboration between technology providers and refiners is expected to enhance operational capabilities and drive growth in the region.

Asia-Pacific : Emerging Market Potential

Asia-Pacific is witnessing rapid growth in the refining industry automation market, holding approximately 25% of the global market share. The region's expansion is driven by increasing energy demand, urbanization, and investments in refining capacity. Countries like China and India are leading the charge, focusing on modernizing their refining infrastructure and adopting advanced automation technologies to enhance efficiency and reduce costs. The competitive landscape is evolving, with local and international players vying for market share. Companies such as Yokogawa Electric and ABB are establishing a strong presence in the region, offering tailored solutions to meet the unique needs of the market. Government initiatives aimed at boosting energy security and sustainability are further propelling the adoption of automation solutions in the refining sector, making Asia-Pacific a key player in the global market.

Middle East and Africa : Resource-Rich Automation Hub

The Middle East and Africa region is emerging as a significant player in the refining industry automation market, accounting for approximately 5% of the global market share. The growth is primarily driven by the region's vast oil reserves, increasing investments in refining capacity, and the need for advanced technologies to optimize operations. Countries like Saudi Arabia and the UAE are leading the way, focusing on enhancing their refining capabilities through automation and software solutions. The competitive landscape is characterized by a mix of local and international players, with companies like KROHNE and Endress+Hauser making notable contributions. The region's governments are actively promoting initiatives to modernize the refining sector, emphasizing the importance of technology adoption for operational efficiency. As the market matures, the focus on sustainability and digital transformation is expected to shape the future of refining automation in the Middle East and Africa.

Refining Industry Automation Software Market Regional Image

Key Players and Competitive Insights

The Refining Industry Automation and Software Market is characterized by rapid advancements in technology, increasing demand for efficiency, and the need for compliance with stringent environmental regulations. Competitive insights within this market reveal a landscape where participants are continuously innovating to enhance operational efficiency, reduce costs, and improve safety. Companies in this sector are focusing on integrating advanced software solutions such as predictive analytics, Internet of Things (IoT) technologies, and artificial intelligence (AI) to facilitate real-time monitoring and control of refining processes.

Additionally, the market is shaped by collaborations and partnerships among key players, aiming to optimize processes and offer comprehensive solutions tailored to the unique needs of the refining industry.IBM has a significant presence in the Refining Industry Automation and Software Market, leveraging its extensive expertise in data analytics and cloud computing. The company's strengths in providing advanced software solutions enable refining companies to harness big data for operational optimization. IBM's ability to deliver predictive maintenance solutions helps industry players minimize downtime and enhance asset reliability.

Furthermore, the company's commitment to innovation ensures that it continuously develops new technologies that address the evolving needs of the refining sector. As a leader in digital transformation, IBM can offer integrated platforms that facilitate seamless communication and data sharing across various functions within the refining process, thereby enabling more informed decision-making and improving overall efficiency.General Electric is another formidable player in the Refining Industry Automation and Software Market, known for its strong portfolio of industrial automation technologies and software solutions.

General Electric's capabilities in developing advanced control systems, along with its expertise in operational analytics, position the company as a key innovator in the refining sector. The company's strong focus on digital transformation enables refining operations to adopt smart manufacturing practices, enhancing productivity and reducing operational costs. General Electric's global presence and commitment to sustainability further bolster its competitive positioning, as its solutions help refining companies minimize environmental impact while ensuring compliance with regulatory standards.

With a solid foundation in engineering and technology, General Electric continues to drive advancements in automation and software designed specifically for the refining industry, ensuring it remains a crucial partner for refining organizations worldwide.

Key Companies in the Refining Industry Automation Software Market market include

Industry Developments

Recent developments in the Refining Industry Automation and Software Market reflect significant advancements and competitive shifts among key players. IBM and Siemens are enhancing their offerings through collaborations aimed at integrating AI and IoT technologies into refining processes, which is expected to enhance operational efficiency and safety. Aspen Technology and Honeywell have recently focused on developing advanced analytics solutions to optimize plant operations. Moreover, Emerson and Yokogawa Electric are investing in digital twin technologies to improve predictive maintenance and asset management in refining facilities.

In terms of mergers and acquisitions, General Electric has acquired a technology firm that specializes in automation solutions, further expanding its portfolio in this sector. Meanwhile, ABB has made strategic investments in software development to provide more robust tools for the refining industry. The market is witnessing growth in valuations for companies like KBR and Rockwell Automation as demand for automation solutions rises, driven by the need for increased efficiency and reduced operational costs in refining processes.

This surge in market activity indicates a robust trend toward digital transformation within the refining industry, creating opportunities for companies to innovate and capture greater market share.

Future Outlook

Refining Industry Automation Software Market Future Outlook

The Refining Industry Automation and Software Market is projected to grow at a 3.8% CAGR from 2024 to 2035, driven by technological advancements, regulatory compliance, and operational efficiency.

New opportunities lie in:

  • Integration of AI-driven predictive maintenance solutions
  • Development of cloud-based refinery management platforms
  • Implementation of advanced cybersecurity measures for operational technology

By 2035, the market is expected to achieve robust growth, driven by innovation and efficiency enhancements.

Market Segmentation

Refining Industry Automation Software Market End User Outlook

  • Refineries
  • Petrochemical Plants
  • Chemical Processing Plants

Refining Industry Automation Software Market Application Outlook

  • Process Control
  • Supply Chain Management
  • Asset Management
  • Production Planning
  • Laboratory Automation

Refining Industry Automation Software Market Software Type Outlook

  • Manufacturing Execution System
  • Distributed Control System
  • Enterprise Resource Planning
  • Process Safety Management
  • Field Instrumentation Software

Refining Industry Automation Software Market Deployment Type Outlook

  • On-Premise
  • Cloud-Based
  • Hybrid

Report Scope

MARKET SIZE 202419.52(USD Billion)
MARKET SIZE 202520.27(USD Billion)
MARKET SIZE 203529.43(USD Billion)
COMPOUND ANNUAL GROWTH RATE (CAGR)3.8% (2024 - 2035)
REPORT COVERAGERevenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR2024
Market Forecast Period2025 - 2035
Historical Data2019 - 2024
Market Forecast UnitsUSD Billion
Key Companies ProfiledMarket analysis in progress
Segments CoveredMarket segmentation analysis in progress
Key Market OpportunitiesIntegration of advanced analytics and artificial intelligence in refining operations enhances efficiency and decision-making.
Key Market DynamicsTechnological advancements drive automation adoption, enhancing efficiency and compliance in refining operations amid evolving regulatory landscapes.
Countries CoveredNorth America, Europe, APAC, South America, MEA

Leave a Comment

FAQs

What is the projected market valuation for the Refining Industry Automation and Software Market in 2035?

The projected market valuation for the Refining Industry Automation and Software Market in 2035 is 29.43 USD Billion.

What was the overall market valuation in 2024?

The overall market valuation for the Refining Industry Automation and Software Market was 19.52 USD Billion in 2024.

What is the expected CAGR for the market during the forecast period 2025 - 2035?

The expected CAGR for the Refining Industry Automation and Software Market during the forecast period 2025 - 2035 is 3.8%.

Which companies are considered key players in the Refining Industry Automation and Software Market?

Key players in the market include Honeywell, Siemens, Emerson, Schneider Electric, Rockwell Automation, ABB, Yokogawa Electric, KROHNE, and Endress+Hauser.

What are the projected values for Process Control in the market by 2035?

The projected value for Process Control in the market is expected to reach between 7.0 and 9.0 USD Billion by 2035.

How does the market for Cloud-Based deployment compare to On-Premise deployment in 2035?

By 2035, the Cloud-Based deployment market is projected to be valued between 6.0 and 9.0 USD Billion, while On-Premise deployment is expected to reach between 11.0 and 14.0 USD Billion.

What is the anticipated growth for Asset Management applications in the market by 2035?

The anticipated growth for Asset Management applications is projected to reach between 5.0 and 7.0 USD Billion by 2035.

What is the expected market size for Manufacturing Execution Systems by 2035?

The expected market size for Manufacturing Execution Systems is projected to be between 5.0 and 7.0 USD Billion by 2035.

What are the projected values for the end-user segment of Refineries by 2035?

The projected values for the end-user segment of Refineries are expected to range from 11.0 to 14.0 USD Billion by 2035.

How does the market for Laboratory Automation applications evolve by 2035?

The market for Laboratory Automation applications is expected to grow to between 6.0 and 8.0 USD Billion by 2035.

Download Free Sample

Kindly complete the form below to receive a free sample of this Report

Compare Licence

×
Features License Type
Single User Multiuser License Enterprise User
Price $4,950 $5,950 $7,250
Maximum User Access Limit 1 User Upto 10 Users Unrestricted Access Throughout the Organization
Free Customization
Direct Access to Analyst
Deliverable Format
Platform Access
Discount on Next Purchase 10% 15% 15%
Printable Versions