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    Refining Industry Automation Software Market

    ID: MRFR/ICT/41042-HCR
    200 Pages
    Aarti Dhapte
    October 2025

    Refining Industry Automation and Software Market Research Report By Application (Process Control, Supply Chain Management, Asset Management, Production Planning, Laboratory Automation), By Software Type (Manufacturing Execution System, Distributed Control System, Enterprise Resource Planning, Process Safety Management, Field Instrumentation Software), By Deployment Type (On-Premise, Cloud-Based, Hybrid), By End User (Refineries, Petrochemical Plants, Chemical Processing Plants) and By Regional (North America, Europe, South America, Asia-Pac...

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    Refining Industry Automation Software Market Summary

    The Global Refining Industry Automation and Software Market is projected to grow from 19.5 USD Billion in 2024 to 29.4 USD Billion by 2035.

    Key Market Trends & Highlights

    Refining Industry Automation and Software Key Trends and Highlights

    • The market is expected to experience a compound annual growth rate (CAGR) of 3.79 percent from 2025 to 2035.
    • By 2035, the market valuation is anticipated to reach 29.4 USD Billion, indicating robust growth potential.
    • In 2024, the market is valued at 19.5 USD Billion, reflecting the current demand for automation solutions.
    • Growing adoption of advanced automation technologies due to the need for operational efficiency is a major market driver.

    Market Size & Forecast

    2024 Market Size 19.5 (USD Billion)
    2035 Market Size 29.4 (USD Billion)
    CAGR (2025-2035) 3.79%

    Major Players

    IBM, General Electric, Aspen Technology, ABB, Siemens, Oracle, KBR, Schneider Electric, Rockwell Automation, AVEVA, Honeywell, Mitsubishi Heavy Industries, Emerson, Yokogawa Electric

    Refining Industry Automation Software Market Trends

    Therefore, a number of companies are undertaking digital transformation projects to enhance their refining capabilities.There are substantial opportunities in leveraging artificial intelligence and machine learning within this market. These technologies can facilitate predictive maintenance, thereby reducing downtime and improving overall equipment effectiveness. Additionally, the integration of IoT devices in refining processes opens new avenues for real-time data collection and analysis, enabling better strategic decisions. Companies must also consider partnerships with technology providers to enhance their capabilities and stay competitive. As regulations around emissions and safety continue to tighten, organizations can explore solutions that help meet compliance demands while enhancing productivity.

    Recent trends indicate a shift towards cloud-based solutions, allowing greater flexibility and scalability in operations. Organizations are recognizing the need for systems that offer interoperability across different platforms, allowing for seamless integration of various technologies. Increased cybersecurity concerns are shaping investments in more secure automation platforms, ensuring that sensitive data is adequately protected. Overall, the refining industry is embracing innovation and digital solutions, aligning with broader industry trends aimed at enhancing efficiency and sustainability.

    The ongoing integration of advanced automation technologies in the refining sector appears to enhance operational efficiency and reduce environmental impact, suggesting a transformative shift in industry practices.

    U.S. Department of Energy

    Refining Industry Automation Software Market Drivers

    Market Trends and Projections

    The Global Refining Industry Automation and Software Market is characterized by several trends and projections that indicate its future trajectory. The market is anticipated to grow steadily, with a projected value of 19.5 USD Billion in 2024 and an increase to 29.4 USD Billion by 2035. This growth reflects the industry's ongoing transformation driven by technological advancements, regulatory pressures, and the need for operational efficiency. The compound annual growth rate of 3.79% from 2025 to 2035 underscores the potential for continued investment in automation and software solutions within the refining sector.

    Rising Focus on Sustainability

    The rising focus on sustainability is a significant driver of the Global Refining Industry Automation and Software Market. As environmental concerns grow, refineries are increasingly adopting automation solutions that promote sustainable practices. This includes optimizing energy use, minimizing waste, and reducing emissions. Automation technologies enable refineries to monitor and control their environmental impact effectively. Consequently, this shift towards sustainability is likely to propel market growth, as companies seek to align with global sustainability goals and enhance their corporate social responsibility initiatives.

    Global Economic Growth and Energy Demand

    Global economic growth and energy demand are key factors influencing the Global Refining Industry Automation and Software Market. As economies expand, the demand for refined petroleum products increases, necessitating enhanced refining capabilities. Automation plays a crucial role in meeting this demand by improving efficiency and throughput. The market is expected to experience a compound annual growth rate of 3.79% from 2025 to 2035, driven by the need for refineries to adapt to changing energy demands and optimize their operations to remain competitive.

    Technological Advancements in Automation

    Technological advancements in automation are reshaping the Global Refining Industry Automation and Software Market. Innovations such as artificial intelligence, machine learning, and the Internet of Things are enabling refineries to optimize operations and enhance decision-making processes. These technologies allow for predictive maintenance, reducing downtime and improving overall efficiency. As the industry embraces these advancements, the market is expected to grow, with projections indicating a rise to 29.4 USD Billion by 2035, highlighting the transformative impact of technology on refining operations.

    Regulatory Compliance and Safety Standards

    Regulatory compliance and safety standards are pivotal drivers in the Global Refining Industry Automation and Software Market. Governments worldwide impose stringent regulations to ensure environmental protection and worker safety. Automation solutions facilitate compliance by providing real-time monitoring and reporting capabilities. For example, the implementation of safety instrumented systems can significantly mitigate risks associated with refining operations. This trend is likely to contribute to the market's growth, as companies invest in automation to meet regulatory requirements and enhance safety protocols.

    Increasing Demand for Operational Efficiency

    The Global Refining Industry Automation and Software Market is driven by the increasing demand for operational efficiency. Refining companies are increasingly adopting automation technologies to streamline processes, reduce operational costs, and enhance productivity. For instance, the integration of advanced process control systems has been shown to improve yield and reduce energy consumption. As a result, the market is projected to reach 19.5 USD Billion in 2024, reflecting a growing recognition of the need for efficient operations in a competitive landscape.

    Market Segment Insights

    Refining Industry Automation and Software Market Application Insights

    The Refining Industry Automation and Software Market is projected to experience significant growth, with the Application segment playing a crucial role in this expansion. By 2024, the Application market was valued at 19.52 USD Billion, growing to 29.4 USD Billion by 2035. This segment covers various critical areas, including Process Control, Supply Chain Management, Asset Management, Production Planning, and Laboratory Automation.

    Among these, Process Control holds a majority share with a projected valuation of 5.0 USD Billion in 2024, rising to 7.0 USD Billion in 2035, highlighting its essential function in optimizing refinery operations and ensuring product quality.Supply Chain Management also represents a significant portion, valued at 4.5 USD Billion in 2024 and expected to reach 6.5 USD Billion by 2035, as it enables refineries to streamline operations, reduce costs, and improve efficiency.

    Asset Management, valued at 3.8 USD Billion in 2024 and increasing to 5.6 USD Billion in 2035, plays a crucial role in maximizing the performance and lifespan of equipment, which is key for minimizing operational disruptions and maintenance costs.

    Additionally, Production Planning is anticipated to see a rise from 3.92 USD Billion in 2024 to 5.78 USD Billion in 2035, underlining the significance of strategic decision-making in resource allocation and production scheduling within the industry.Laboratory Automation, while relatively smaller, with a valuation of 2.3 USD Billion in 2024 and 4.42 USD Billion in 2035, remains an indispensable element for enhancing the accuracy and reliability of tests and analyses essential for compliance and quality assurance in refining processes.

    The interplay of these Application areas collectively drives the growth of the Refining Industry Automation and Software Market, responding to trends such as increased demand for energy efficiency, regulatory compliance, and the adoption of advanced technologies.As the sector continues to evolve, the emphasis on automation and data-driven solutions presents substantial opportunities and challenges that stakeholders must navigate. Overall, the Refining Industry Automation and Software Market segmentation reflects various facets of operational efficiency, strategic planning, and technological integration that are vital for addressing both current and future demands in the refining industry.

    Refining Industry Automation and Software Market Software Type Insights

    The Refining Industry Automation and Software Market is poised for growth, with a valuation expected to reach 19.52 USD Billion in 2024. The Software Type segment plays a crucial role in this market, encompassing various essential categories. Manufacturing Execution Systems (MES) enhance operational efficiency by streamlining production processes, ensuring that products are manufactured on schedule and within compliance. Distributed Control Systems (DCS) dominate the market by providing reliable control over complex refining processes, facilitating improved safety and reliability. Enterprise Resource Planning (ERP) systems integrate core business processes, which is vital for maximizing resource allocation and financial management.

    Process Safety Management (PSM) software is significant for ensuring regulatory compliance and minimizing safety risks within refineries, contributing to operational integrity. Field Instrumentation Software allows for precise data collection and monitoring, which is crucial for real-time decision-making and process optimization. Collectively, these technologies represent a fundamental piece of the larger Refining Industry Automation and Software Market statistics, as they drive efficiency and safety across operations, addressing market growth while overcoming challenges related to regulatory requirements and operational complexities.

    Refining Industry Automation and Software Market Deployment Type Insights

    The Refining Industry Automation and Software Market is evolving significantly in the Deployment Type segment, showcasing a value of 19.52 billion USD in 2024. This segment has gained traction due to growing demands for efficient operational processes and real-time data analysis. The market is characterized by three primary deployment types: On-Premise, Cloud-Based, and Hybrid. Among these, Cloud-Based solutions have gained notable popularity due to their flexibility, scalability, and reduced operational costs, appealing to organizations seeking to minimize infrastructure expenses and leverage advanced technologies.

    Meanwhile, On-Premise solutions are preferred by firms prioritizing security and control over sensitive data, often dominating industries with strict regulatory requirements. The Hybrid deployment model is emerging as a choice for companies looking to balance between on-location control and cloud efficiency, offering a tailored approach to meet diverse operational needs.

    As the Refining Industry Automation and Software Market continues to grow, understanding these deployment types will be crucial for stakeholders aiming to navigate through challenges and capitalize on available opportunities within this growing industry.Market growth in this area will be driven by advancements in technology and an increasing focus on operational efficiency.

    Refining Industry Automation and Software Market End User Insights

    The end-user segment of the Refining Industry Automation and Software Market plays a crucial role in driving growth and operational efficiency across various sectors. By 2024, the market is expected to be valued at 19.52 billion USD, reflecting the increasing demand for automation and advanced software solutions. Refineries are integral within this segment, as they require innovative technologies to enhance production and comply with stringent regulations. Petrochemical plants also hold a significant share, as they focus on optimizing processes to improve yield and reduce waste.Chemical processing plants emphasize reliability and safety, making automation a vital aspect of their operations.

    The majority of market growth can be attributed to the rising need for digital transformation across these end-user categories, given their pivotal role in supply chains and their impact on energy efficiency and sustainability. Industry trends indicate that investments in automation technologies and software are expected to rise, driven by the pursuit of operational excellence and the need to meet evolving market demands.

    Challenges such as cybersecurity and integration of legacy systems also present opportunities for innovative solutions.Overall, the Refining Industry Automation and Software Market data reflects a promising outlook for these key end users, emphasizing their impact on refining processes and economic stability in the sector.

    Get more detailed insights about Refining Industry Automation And Software Market Research Report - Global Forecast till 2035

    Regional Insights

    The Refining Industry Automation and Software Market shows a diverse landscape across its regional segmentation, with North America holding a majority share valued at 6.5 USD Billion in 2024 and set to reach 9.5 USD Billion by 2035. This region's dominance is attributed to advanced infrastructure and high investment in automation technologies.

    Europe follows with a valuation of 5.0 USD Billion in 2024 and expected growth to 7.2 USD Billion in 2035, reflecting significant regulatory compliance and sustainability initiatives that stimulate market growth.In the APAC region, which is valued at 4.5 USD Billion in 2024 and anticipated to grow to 6.5 USD Billion by 2035, the rapid industrialization and increasing energy demand are key drivers behind its importance. South America presents a smaller market at 1.5 USD Billion in 2024, expected to rise to 2.3 USD Billion by 2035, indicating potential growth but facing challenges like economic instability.

    Meanwhile, the Middle East and Africa (MEA) markets, valued at 2.0 USD Billion in 2024 and forecasted to grow to 4.0 USD Billion by 2035, demonstrate significant opportunities driven by oil production and export needs.Each region's assessment reveals distinct opportunities and challenges within the Refining Industry Automation and Software Market, emphasizing the importance of tailored strategies for regional growth and development.

    Refining Industry Automation And Software Market Region

    Source: Primary Research, Secondary Research, Market Research Future Database and Analyst Review

    Key Players and Competitive Insights

    The Refining Industry Automation and Software Market is characterized by rapid advancements in technology, increasing demand for efficiency, and the need for compliance with stringent environmental regulations. Competitive insights within this market reveal a landscape where participants are continuously innovating to enhance operational efficiency, reduce costs, and improve safety. Companies in this sector are focusing on integrating advanced software solutions such as predictive analytics, Internet of Things (IoT) technologies, and artificial intelligence (AI) to facilitate real-time monitoring and control of refining processes.

    Additionally, the market is shaped by collaborations and partnerships among key players, aiming to optimize processes and offer comprehensive solutions tailored to the unique needs of the refining industry.IBM has a significant presence in the Refining Industry Automation and Software Market, leveraging its extensive expertise in data analytics and cloud computing. The company's strengths in providing advanced software solutions enable refining companies to harness big data for operational optimization. IBM's ability to deliver predictive maintenance solutions helps industry players minimize downtime and enhance asset reliability.

    Furthermore, the company's commitment to innovation ensures that it continuously develops new technologies that address the evolving needs of the refining sector. As a leader in digital transformation, IBM can offer integrated platforms that facilitate seamless communication and data sharing across various functions within the refining process, thereby enabling more informed decision-making and improving overall efficiency.General Electric is another formidable player in the Refining Industry Automation and Software Market, known for its strong portfolio of industrial automation technologies and software solutions.

    General Electric's capabilities in developing advanced control systems, along with its expertise in operational analytics, position the company as a key innovator in the refining sector. The company's strong focus on digital transformation enables refining operations to adopt smart manufacturing practices, enhancing productivity and reducing operational costs. General Electric's global presence and commitment to sustainability further bolster its competitive positioning, as its solutions help refining companies minimize environmental impact while ensuring compliance with regulatory standards.

    With a solid foundation in engineering and technology, General Electric continues to drive advancements in automation and software designed specifically for the refining industry, ensuring it remains a crucial partner for refining organizations worldwide.

    Key Companies in the Refining Industry Automation Software Market market include

    Industry Developments

    Recent developments in the Refining Industry Automation and Software Market reflect significant advancements and competitive shifts among key players. IBM and Siemens are enhancing their offerings through collaborations aimed at integrating AI and IoT technologies into refining processes, which is expected to enhance operational efficiency and safety. Aspen Technology and Honeywell have recently focused on developing advanced analytics solutions to optimize plant operations. Moreover, Emerson and Yokogawa Electric are investing in digital twin technologies to improve predictive maintenance and asset management in refining facilities.

    In terms of mergers and acquisitions, General Electric has acquired a technology firm that specializes in automation solutions, further expanding its portfolio in this sector. Meanwhile, ABB has made strategic investments in software development to provide more robust tools for the refining industry. The market is witnessing growth in valuations for companies like KBR and Rockwell Automation as demand for automation solutions rises, driven by the need for increased efficiency and reduced operational costs in refining processes.

    This surge in market activity indicates a robust trend toward digital transformation within the refining industry, creating opportunities for companies to innovate and capture greater market share.

    Future Outlook

    Refining Industry Automation Software Market Future Outlook

    The Global Refining Industry Automation and Software Market is projected to grow at a 3.79% CAGR from 2024 to 2035, driven by technological advancements, regulatory compliance, and demand for operational efficiency.

    New opportunities lie in:

    • Invest in AI-driven predictive maintenance solutions to enhance equipment reliability.
    • Develop integrated software platforms for real-time data analytics and decision-making.
    • Explore partnerships with renewable energy firms to diversify automation offerings.

    By 2035, the market is expected to achieve substantial growth, reflecting evolving industry needs and technological integration.

    Market Segmentation

    Refining Industry Automation and Software Market End User Outlook

    • North America

    Refining Industry Automation and Software Market Regional Outlook

    • North America
    • Europe
    • South America
    • Asia-Pacific
    • Middle East and Africa

    Refining Industry Automation and Software Market Application Outlook

    • Manufacturing Execution System

    Refining Industry Automation and Software Market Software Type Outlook

    • On-Premise

    Refining Industry Automation and Software Market Deployment Type Outlook

    • Refineries

    Report Scope

    Report Attribute/Metric Details
    Market Size 2023 18.81(USD Billion)
    Market Size 2024 19.52(USD Billion)
    Market Size 2035 29.4(USD Billion)
    Compound Annual Growth Rate (CAGR) 3.8% (2025 - 2035)
    Report Coverage Revenue Forecast, Competitive Landscape, Growth Factors, and Trends
    Base Year 2024
    Market Forecast Period 2025 - 2035
    Historical Data 2019 - 2023
    Market Forecast Units USD Billion
    Key Companies Profiled IBM, General Electric, Aspen Technology, ABB, Siemens, Oracle, KBR, Schneider Electric, Rockwell Automation, AVEVA, Honeywell, Mitsubishi Heavy Industries, Emerson, Yokogawa Electric
    Segments Covered Application, Software Type, Deployment Type, End User, Regional
    Key Market Opportunities AI-driven process optimization, Enhanced cybersecurity solutions, Real-time data analytics tools, Cloud-based refinery management software, Integration of IoT technologies
    Key Market Dynamics Digital transformation trends, Increasing operational efficiency, Regulatory compliance demands, Demand for real-time monitoring, Integration of AI technologies
    Countries Covered North America, Europe, APAC, South America, MEA

    FAQs

    What is the expected market size of the Refining Industry Automation and Software Market in 2024?

    The market is expected to be valued at 19.52 USD Billion in 2024.

    What is the projected market value for the Refining Industry Automation and Software Market by 2035?

    The projected market value by 2035 is 29.4 USD Billion.

    What is the expected CAGR for the Refining Industry Automation and Software Market from 2025 to 2035?

    The expected CAGR for this market during the forecast period is 3.8%.

    Which region is expected to hold the largest market share in 2024?

    North America is expected to hold the largest market share, valued at 6.5 USD Billion in 2024.

    What is the market size for Process Control application in 2024?

    The Process Control application market is valued at 5.0 USD Billion in 2024.

    What are the expected market values for Supply Chain Management application from 2024 to 2035?

    The Supply Chain Management application market is projected to grow from 4.5 USD Billion in 2024 to 6.5 USD Billion in 2035.

    Which key players are dominating the Refining Industry Automation and Software Market?

    Major players include IBM, General Electric, Aspen Technology, ABB, and Siemens.

    What is the forecasted market size for Asset Management application by 2035?

    The Asset Management application market is expected to reach 5.6 USD Billion by 2035.

    How much is the Refining Industry Automation and Software Market expected to be valued in Europe by 2035?

    The market in Europe is expected to be valued at 7.2 USD Billion by 2035.

    What growth opportunities are available in the Global Refining Industry Automation and Software Market?

    There are significant opportunities in enhancing process control and optimizing supply chain management.

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