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Thermoset Composite Market

ID: MRFR/CnM/28779-HCR
111 Pages
Chitranshi Jaiswal
October 2025

Thermoset Composite Market Research Report By Resin System (Epoxy Resins, Polyester Resins, Phenolic Resins, Silicone Resins, Vinyl Ester Resins), By Reinforcement Type (Glass Fibers, Carbon Fibers, Aramid Fibers, Natural Fibers, Hybrid Reinforcements), By Application (Aerospace & Defense, Automotive & Transportation, Construction, Electronics, Industrial Machinery, Oil & Gas, Wind Energy), By Manufacturing Process (Hand Lay-up, Spray Lay-up, Resin Transfer Molding (RTM), Vacuum Infusion, Pultrusion, Compression Molding) and By ... read more

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Thermoset Composite Market Summary

As per MRFR analysis, the Thermoset Composite Market Size was estimated at 43.83 USD Billion in 2024. The Thermoset Composite industry is projected to grow from 47.55 USD Billion in 2025 to 107.43 USD Billion by 2035, exhibiting a compound annual growth rate (CAGR) of 8.49 during the forecast period 2025 - 2035.

Key Market Trends & Highlights

The Thermoset Composite Market is poised for robust growth driven by sustainability and technological advancements.

  • North America remains the largest market for thermoset composites, primarily due to its established aerospace and automotive sectors.
  • Asia-Pacific is emerging as the fastest-growing region, fueled by increasing industrialization and demand for lightweight materials.
  • Epoxy resins dominate the market, while polyester resins are witnessing rapid growth due to their cost-effectiveness and versatility.
  • Key market drivers include sustainability initiatives and regulatory compliance, which are shaping the demand for advanced composite materials.

Market Size & Forecast

2024 Market Size 43.83 (USD Billion)
2035 Market Size 107.43 (USD Billion)
CAGR (2025 - 2035) 8.49%

Major Players

Hexcel Corporation (US), Toray Industries Inc. (JP), Hexion Inc. (US), SABIC (SA), Mitsubishi Chemical Corporation (JP), BASF SE (DE), Solvay SA (BE), Teijin Limited (JP), Cytec Industries Inc. (US)

Thermoset Composite Market Trends

The Thermoset Composite Market is currently experiencing a dynamic evolution, driven by advancements in material science and increasing demand across various industries. These composites, known for their durability and resistance to heat, are finding applications in sectors such as aerospace, automotive, and construction. The growing emphasis on lightweight materials that enhance fuel efficiency and reduce emissions is propelling the adoption of thermoset composites. Furthermore, innovations in manufacturing processes are enabling the production of more complex shapes and structures, which could potentially expand their usability in diverse applications. In addition to technological advancements, sustainability considerations are becoming increasingly prominent within the Thermoset Composite Market. Manufacturers are exploring bio-based resins and recycling methods to minimize environmental impact. This shift towards eco-friendly solutions may attract a broader customer base, particularly among environmentally conscious consumers and businesses. As the market continues to evolve, it appears poised for growth, with opportunities for new entrants and established players alike to capitalize on emerging trends and consumer preferences.

Sustainability Initiatives

The Thermoset Composite Market is witnessing a notable shift towards sustainability, with manufacturers increasingly focusing on eco-friendly materials and processes. This trend encompasses the development of bio-based resins and the implementation of recycling strategies, which may appeal to environmentally conscious consumers and industries.

Technological Advancements

Innovations in manufacturing techniques are significantly impacting the Thermoset Composite Market. Enhanced production methods allow for the creation of complex geometries and improved material properties, potentially broadening the scope of applications across various sectors.

Growing Demand in Aerospace and Automotive

The aerospace and automotive industries are driving substantial growth within the Thermoset Composite Market. The need for lightweight, high-performance materials that contribute to fuel efficiency and overall performance is fostering increased adoption of these composites in both sectors.

Thermoset Composite Market Drivers

Regulatory Compliance

Regulatory compliance is a significant driver in the Thermoset Composite Market, as manufacturers must adhere to stringent safety and environmental standards. Various regulations govern the use of materials in industries such as aerospace, automotive, and construction, necessitating the development of compliant thermoset composites. These regulations often focus on reducing emissions, enhancing safety, and promoting recyclability. As a result, companies are investing in research and development to create materials that not only meet these requirements but also offer superior performance characteristics. The increasing emphasis on compliance is likely to spur innovation within the Thermoset Composite Market, as manufacturers seek to differentiate their products while ensuring adherence to regulations. This dynamic could lead to the emergence of new market players and the expansion of existing companies, ultimately shaping the competitive landscape.

Sustainability Initiatives

The Thermoset Composite Market is increasingly influenced by sustainability initiatives. As environmental concerns gain prominence, manufacturers are compelled to adopt eco-friendly practices. This shift is evident in the development of bio-based thermoset composites, which utilize renewable resources. The market for these materials is projected to grow significantly, with estimates suggesting a compound annual growth rate of over 10% in the coming years. Companies are investing in research to enhance the recyclability of thermoset composites, which traditionally posed challenges due to their cross-linked structure. This focus on sustainability not only meets regulatory requirements but also aligns with consumer preferences for greener products. Consequently, the Thermoset Composite Market is likely to witness a transformation as it adapts to these evolving demands, potentially leading to new market opportunities and innovations.

Technological Advancements

Technological advancements play a pivotal role in shaping the Thermoset Composite Market. Innovations in manufacturing processes, such as automated fiber placement and advanced curing techniques, enhance the efficiency and quality of thermoset composites. These advancements enable the production of lightweight and high-performance materials, which are increasingly sought after in various sectors, including aerospace and automotive. The market is witnessing a surge in the adoption of computer-aided design and simulation tools, which facilitate the development of complex composite structures. Furthermore, the integration of smart technologies, such as sensors within composites, is emerging as a trend that could redefine applications. As these technologies evolve, they are expected to drive growth in the Thermoset Composite Market, potentially leading to enhanced product performance and expanded application areas.

Market Expansion in Emerging Economies

The Thermoset Composite Market is poised for expansion in emerging economies, where industrialization and infrastructure development are accelerating. Countries in Asia-Pacific and Latin America are witnessing a surge in demand for thermoset composites, driven by growth in construction, automotive, and aerospace sectors. The increasing investment in infrastructure projects, such as bridges and buildings, is creating opportunities for thermoset composites due to their durability and lightweight properties. Additionally, the automotive industry in these regions is evolving, with a growing focus on electric vehicles and fuel-efficient designs. This trend is likely to enhance the adoption of thermoset composites, as manufacturers seek materials that meet performance and regulatory standards. As these markets develop, the Thermoset Composite Market may experience a shift in dynamics, with new players entering and existing companies expanding their reach.

Growing Demand in Aerospace and Automotive

The Thermoset Composite Market is experiencing robust growth driven by increasing demand in the aerospace and automotive sectors. The aerospace industry, in particular, is leveraging thermoset composites for their lightweight and high-strength properties, which contribute to fuel efficiency and performance. Reports indicate that the aerospace segment is projected to account for a substantial share of the thermoset composite market, with a growth rate exceeding 8% annually. Similarly, the automotive sector is adopting these materials to meet stringent regulations regarding emissions and fuel economy. The shift towards electric vehicles further amplifies this demand, as manufacturers seek lightweight solutions to enhance battery efficiency. This trend underscores the critical role of thermoset composites in advancing technological capabilities within the Thermoset Composite Market, potentially leading to innovative applications and increased market penetration.

Market Segment Insights

By Resin System: Epoxy Resins (Largest) vs. Polyester Resins (Fastest-Growing)

In the Thermoset Composite Market, epoxy resins hold the largest market share due to their superior mechanical properties and adherence capabilities, making them widely favored in applications like aerospace and automotive industries. Polyester resins, on the other hand, are emerging as the fastest-growing segment thanks to their cost-effectiveness and versatility, which allows them to penetrate a diverse range of applications including construction and marine products. The overall resin system segment is characterized by a competitive distribution, where established segments coalesce with innovative offerings to address unique application needs. Growth trends within the resin system segment are propelled by the increasing demand for lightweight, high-strength materials in various end-user industries. Epoxy resins are expected to maintain dominance, driven by advancements in formulations that enhance performance. Additionally, polyester resins are projected to gain traction as sustainability concerns lead manufacturers to seek more economical options in production processes, contributing to their rapid growth. Market players are investing heavily in research and development to innovate and improve the functional characteristics of these resins, thereby influencing market dynamics and expansion strategies.

Epoxy Resins (Dominant) vs. Polyester Resins (Emerging)

Epoxy resins are recognized as the dominant force within the thermoset composite market, prized for their superior adhesion, chemical resistance, and mechanical strength. They are commonly used in high-performance applications such as aerospace components and automotive parts, driving their established market share. Conversely, polyester resins represent an emerging segment characterized by affordability and versatility. Their formulation allows for easy processing and suitability across various applications, including construction and marine sectors. As industries focus on cost efficiency without compromising on quality, polyester resins are becoming an appealing option, making them strategically positioned for significant growth in the thermoset composite landscape.

By Reinforcement Type: Glass Fibers (Largest) vs. Carbon Fibers (Fastest-Growing)

In the Thermoset Composite Market, glass fibers dominate the reinforcement type segment due to their extensive applications in various industries such as automotive, construction, and aerospace. Their excellent mechanical properties, cost-effectiveness, and versatility have made them a preferred choice for manufacturers. Meanwhile, carbon fibers are gaining significant traction, particularly in high-performance applications. They account for a growing share of the market as more industries look to leverage their superior strength-to-weight ratio and performance benefits. Growth trends in this segment are driven by increasing demand for lightweight and high-strength materials across various sectors. The aerospace and automotive industries are particularly focused on carbon fibers, which present opportunities for innovation in design and efficiency. Additionally, environmental concerns are pushing interest towards natural and hybrid reinforcements, further diversifying the market and driving technological advancement in the field.

Glass Fibers (Dominant) vs. Carbon Fibers (Emerging)

Glass fibers represent the dominant force in the Thermoset Composite Market, favored for their high strength, durability, and thermal resistance. They are widely used in applications ranging from automotive parts to marine and construction materials, providing a reliable and cost-effective solution. On the other hand, carbon fibers, while still considered an emerging option, are rapidly gaining market share due to their exceptional mechanical properties and lightweight nature. These fibers are particularly attractive for high-performance applications where reducing weight without sacrificing strength is crucial. As industries shift towards advanced materials, carbon fibers are expected to see increased adoption, prompting investment in research and development to enhance their availability and cost-effectiveness.

By Application: Aerospace Defense (Largest) vs. Automotive Transportation (Fastest-Growing)

In the Thermoset Composite Market, the application segments exhibit varied distribution with Aerospace Defense holding the largest share. This sector is experiencing a stable demand due to ongoing investments in advanced aircraft technologies and military enhancements. Automotive Transportation follows closely, showcasing a significant share as manufacturers increasingly integrate thermoset composites for their lightweight and strength characteristics, particularly in electric vehicle production. The growth trends in these segments reflect a dynamic shift towards sustainability and innovation. Aerospace Defense is being driven by regulations aimed at reducing carbon emissions, leading to a higher adoption of advanced materials. On the other hand, the Automotive Transportation segment is rapidly expanding as electric vehicles gain popularity, requiring components that offer improved performance while minimizing weight, indicating that this segment is set for significant growth in the coming years.

Aerospace Defense: Dominant vs. Automotive Transportation: Emerging

In the Thermoset Composite Market, Aerospace Defense stands out as the dominant application sector, characterized by strict performance requirements, including durability and lightweight characteristics essential for aerospace applications. This sector is bolstered by investments in new technologies and military upgrades. Conversely, the Automotive Transportation sector is emerging as a vital area of growth, particularly driven by the electric vehicle revolution. Thermoset composites provide automotive manufacturers with options for lightweight components that can enhance efficiency and reduce vehicle emissions. As sustainability becomes a primary focus in automotive engineering, the demand for thermoset composites is expected to rise sharply, creating new opportunities and challenges in both sectors.

By Manufacturing Process: Hand Lay-up (Largest) vs. Compression Molding (Fastest-Growing)

In the Thermoset Composite Market, the manufacturing processes of Hand Lay-up, Spray Lay-up, Resin Transfer Molding (RTM), Vacuum Infusion, Pultrusion, and Compression Molding exhibit distinct market shares. Hand Lay-up stands as the dominant method due to its cost-effectiveness and suitability for small to medium production runs, while Compression Molding has gained traction as an efficient option for high-volume production, offering enhanced productivity. These processes contribute significantly to the material's appeal for various applications within the aerospace, automotive, and construction industries. Growth trends indicate a positive trajectory for the Thermoset Composite Market, driven by increasing demand for lightweight and durable materials in manufacturing. The rise in automotive electric vehicle production is propelling the use of advanced composites, with Compression Molding evolving as a preferred choice for efficient and sustainable mass production. Furthermore, the innovations in automation and material formulations are expected to enhance manufacturing speed and product performance, fostering growth across all manufacturing processes in this sector.

Hand Lay-up (Dominant) vs. Compression Molding (Emerging)

Hand Lay-up has established itself as the dominant manufacturing process in the Thermoset Composite Market due to its flexibility, lower costs, and ease of use, especially for complex geometries in aerospace and marine applications. This method allows for significant manual control, leading to high-quality finishes and tailored fabrication for specific needs. In contrast, Compression Molding is emerging rapidly as a competitive choice for large-scale production owing to its efficiency in processing thermosetting materials. This method excels in creating complex parts quickly while minimizing waste, making it attractive as industries shift towards automation and sustainable practices. The adoption of both processes reflects a balance between traditional craftsmanship and modern technology within the composite landscape.

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Regional Insights

North America : Innovation and Demand Surge

North America is the largest market for thermoset composites, holding approximately 40% of the global share. The region's growth is driven by increasing demand in aerospace, automotive, and construction sectors, alongside stringent regulations promoting lightweight materials. The U.S. is the primary contributor, followed by Canada, as both countries invest heavily in advanced manufacturing technologies and sustainable practices. The competitive landscape is characterized by key players such as Hexcel Corporation and Hexion Inc., which are at the forefront of innovation. The presence of established companies fosters a robust supply chain, enhancing product availability. Additionally, government initiatives supporting research and development in composite materials further strengthen the market position of North American firms.

Europe : Sustainability and Innovation Focus

Europe is the second-largest market for thermoset composites, accounting for around 30% of the global market share. The region's growth is propelled by stringent environmental regulations and a strong emphasis on sustainability. Countries like Germany and France are leading the charge, with initiatives aimed at reducing carbon footprints and promoting the use of advanced materials in various industries. The competitive landscape in Europe is marked by the presence of major players such as BASF SE and Solvay SA. These companies are investing in innovative solutions to meet the rising demand for lightweight and durable materials. The European Union's commitment to fostering a circular economy further enhances the market potential, encouraging the development of eco-friendly thermoset composites.

Asia-Pacific : Rapid Growth and Adoption

Asia-Pacific is witnessing rapid growth in the thermoset composite market, holding approximately 25% of the global share. The region's expansion is driven by increasing industrialization, particularly in countries like China and Japan, where demand for advanced materials in automotive and electronics is surging. Government policies promoting infrastructure development and technological advancements are also significant growth catalysts. China stands out as the largest market in the region, with substantial investments in manufacturing capabilities. The competitive landscape features key players like Toray Industries and Mitsubishi Chemical Corporation, which are focusing on innovation and strategic partnerships to enhance their market presence. The region's growing emphasis on research and development is expected to further boost the adoption of thermoset composites.

Middle East and Africa : Emerging Market Potential

The Middle East and Africa region is gradually emerging in the thermoset composite market, holding about 5% of the global share. The growth is primarily driven by increasing investments in infrastructure and construction projects, particularly in the Gulf Cooperation Council (GCC) countries. Regulatory frameworks encouraging the use of advanced materials are also contributing to market expansion. Countries like Saudi Arabia and the UAE are leading the way, with significant projects in construction and aerospace. The competitive landscape is still developing, with a few key players like SABIC making strides in the composites sector. As the region continues to diversify its economy, the demand for thermoset composites is expected to rise, supported by government initiatives and foreign investments.

Thermoset Composite Market Regional Image

Key Players and Competitive Insights

The Thermoset Composite Market is currently characterized by a dynamic competitive landscape, driven by increasing demand across various sectors such as aerospace, automotive, and construction. Key players are actively engaging in strategies that emphasize innovation, sustainability, and regional expansion. For instance, Hexcel Corporation (US) has positioned itself as a leader in advanced composite materials, focusing on enhancing its product offerings through research and development. Similarly, Toray Industries Inc. (JP) is leveraging its technological expertise to develop high-performance thermoset composites, which are increasingly sought after for their lightweight and durable properties. These strategic initiatives collectively shape a competitive environment that is increasingly focused on meeting the evolving needs of end-users while maintaining operational efficiency.

In terms of business tactics, companies are increasingly localizing manufacturing to reduce lead times and optimize supply chains. This approach appears to be particularly effective in a moderately fragmented market where several players vie for market share. The collective influence of key players, such as Hexion Inc. (US) and SABIC (SA), is notable as they implement strategies that enhance their competitive positioning while addressing regional market demands. The emphasis on supply chain optimization and localized production is likely to bolster their market presence and operational resilience.

In August 2025, Hexion Inc. (US) announced the opening of a new manufacturing facility in Texas, aimed at increasing its production capacity for thermoset resins. This strategic move is significant as it not only enhances Hexion's ability to meet growing demand but also positions the company closer to key customers in the aerospace and automotive sectors. The facility is expected to incorporate advanced manufacturing technologies, thereby improving efficiency and reducing production costs.

In September 2025, SABIC (SA) launched a new line of thermoset composites designed specifically for the automotive industry, focusing on lightweight solutions that enhance fuel efficiency. This initiative underscores SABIC's commitment to sustainability and innovation, as the new composites are engineered to reduce the overall weight of vehicles while maintaining structural integrity. Such advancements are likely to attract automotive manufacturers seeking to comply with stringent environmental regulations.

In October 2025, Mitsubishi Chemical Corporation (JP) entered into a strategic partnership with a leading aerospace manufacturer to co-develop next-generation thermoset composite materials. This collaboration is indicative of a broader trend towards strategic alliances in the industry, as companies seek to pool resources and expertise to accelerate innovation. The partnership is expected to yield significant advancements in material performance, thereby enhancing competitiveness in the aerospace sector.

As of October 2025, the Thermoset Composite Market is witnessing trends that emphasize digitalization, sustainability, and the integration of artificial intelligence in manufacturing processes. Strategic alliances are increasingly shaping the competitive landscape, allowing companies to leverage shared knowledge and resources. Moving forward, competitive differentiation is likely to evolve from traditional price-based competition to a focus on innovation, technological advancements, and supply chain reliability. This shift suggests that companies that prioritize these aspects will be better positioned to thrive in an increasingly competitive market.

Key Companies in the Thermoset Composite Market market include

Industry Developments

The Thermoset Composite Market is projected to reach USD 77.53 billion by 2032, exhibiting a CAGR of 8.49% during the forecast period (2024-2032). The growing demand for lightweight and high-performance materials in various industries, such as aerospace, automotive, and construction, is driving market growth. The increasing adoption of thermoset composites in wind turbine blades and other renewable energy applications is also contributing to market expansion. Technological advancements, such as the development of bio-based thermoset composites, are further fueling market growth. Key industry participants are investing in research and development to enhance the properties and applications of thermoset composites.

Strategic partnerships and acquisitions are also prevalent in the market, as companies seek to expand their product offerings and geographical reach.

 

Future Outlook

Thermoset Composite Market Future Outlook

The Thermoset Composite Market is projected to grow at an 8.49% CAGR from 2024 to 2035, driven by advancements in manufacturing technologies and increasing demand in aerospace and automotive sectors.

New opportunities lie in:

  • Development of bio-based thermoset composites for sustainable applications.
  • Expansion into emerging markets with tailored product offerings.
  • Investment in R&D for high-performance thermoset materials in electronics.

By 2035, the Thermoset Composite Market is expected to achieve robust growth and innovation.

Market Segmentation

Thermoset Composite Market Application Outlook

  • Aerospace Defense
  • Automotive Transportation
  • Construction
  • Electronics
  • Industrial Machinery
  • Oil Gas
  • Wind Energy

Thermoset Composite Market Resin System Outlook

  • Epoxy Resins
  • Polyester Resins
  • Phenolic Resins
  • Silicone Resins
  • Vinyl Ester Resins

Thermoset Composite Market Reinforcement Type Outlook

  • Glass Fibers
  • Carbon Fibers
  • Aramid Fibers
  • Natural Fibers
  • Hybrid Reinforcements

Thermoset Composite Market Manufacturing Process Outlook

  • Hand Lay-up
  • Spray Lay-up
  • Resin Transfer Molding (RTM)
  • Vacuum Infusion
  • Pultrusion
  • Compression Molding

Report Scope

MARKET SIZE 202443.83(USD Billion)
MARKET SIZE 202547.55(USD Billion)
MARKET SIZE 2035107.43(USD Billion)
COMPOUND ANNUAL GROWTH RATE (CAGR)8.49% (2024 - 2035)
REPORT COVERAGERevenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR2024
Market Forecast Period2025 - 2035
Historical Data2019 - 2024
Market Forecast UnitsUSD Billion
Key Companies ProfiledMarket analysis in progress
Segments CoveredMarket segmentation analysis in progress
Key Market OpportunitiesGrowing demand for lightweight materials in automotive and aerospace sectors drives Thermoset Composite Market expansion.
Key Market DynamicsRising demand for lightweight materials drives innovation and competition in the thermoset composite market.
Countries CoveredNorth America, Europe, APAC, South America, MEA

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FAQs

What is the projected market valuation of the Thermoset Composite Market by 2035?

The projected market valuation for the Thermoset Composite Market is expected to reach 107.43 USD Billion by 2035.

What was the market valuation of the Thermoset Composite Market in 2024?

The overall market valuation of the Thermoset Composite Market was 43.83 USD Billion in 2024.

What is the expected CAGR for the Thermoset Composite Market during the forecast period 2025 - 2035?

The expected CAGR for the Thermoset Composite Market during the forecast period 2025 - 2035 is 8.49%.

Which companies are considered key players in the Thermoset Composite Market?

Key players in the Thermoset Composite Market include Hexcel Corporation, Toray Industries Inc., Hexion Inc., and SABIC, among others.

What are the main resin systems used in the Thermoset Composite Market?

The main resin systems include Epoxy Resins, Polyester Resins, Phenolic Resins, Silicone Resins, and Vinyl Ester Resins, with Epoxy Resins valued at 15.0 USD Billion in 2024.

How do the different reinforcement types in the Thermoset Composite Market compare?

Reinforcement types include Glass Fibers, Carbon Fibers, and Aramid Fibers, with Glass Fibers valued at 15.0 USD Billion in 2024.

What applications are driving growth in the Thermoset Composite Market?

Key applications driving growth include Automotive Transportation, Aerospace Defense, and Construction, with Automotive Transportation valued at 10.0 USD Billion in 2024.

What manufacturing processes are utilized in the Thermoset Composite Market?

Manufacturing processes include Hand Lay-up, Spray Lay-up, and Resin Transfer Molding, with Hand Lay-up valued at 8.75 USD Billion in 2024.

What is the expected growth trend for the Thermoset Composite Market in the coming years?

The Thermoset Composite Market is likely to experience robust growth, with a projected valuation increase to 107.43 USD Billion by 2035.

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