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    Thermoset Composite Market

    ID: MRFR/CnM/28779-HCR
    111 Pages
    Chitranshi Jaiswal
    October 2025

    Thermoset Composite Market Research Report By Resin System (Epoxy Resins, Polyester Resins, Phenolic Resins, Silicone Resins, Vinyl Ester Resins), By Reinforcement Type (Glass Fibers, Carbon Fibers, Aramid Fibers, Natural Fibers, Hybrid Reinforcements), By Application (Aerospace & Defense, Automotive & Transportation, Construction, Electronics, Industrial Machinery, Oil & Gas, Wind Energy), By Manufacturing Process (Hand Lay-up, Spray Lay-up, Resin Transfer Molding (RTM), Vacuum Infusion, Pultrusion, Compression Molding) and By ...

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    Thermoset Composite Market Infographic
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    Thermoset Composite Market Summary

    The Global Thermoset Composite Market is projected to grow from 43.83 USD Billion in 2024 to 107.43 USD Billion by 2035.

    Key Market Trends & Highlights

    Thermoset Composite Key Trends and Highlights

    • The market is expected to experience a compound annual growth rate (CAGR) of 8.49 percent from 2025 to 2035.
    • By 2035, the market valuation is anticipated to reach 107.4 USD Billion, indicating robust growth potential.
    • in 2024, the market is valued at 43.83 USD Billion, reflecting a strong foundation for future expansion.
    • Growing adoption of advanced manufacturing techniques due to increasing demand for lightweight materials is a major market driver.

    Market Size & Forecast

    2024 Market Size 43.83 (USD Billion)
    2035 Market Size 107.43 (USD Billion)
    CAGR (2025-2035) 8.49%

    Major Players

    Hexcel Corporation, SGL Carbon, Solvay, 3M, PPG Industries, Toray Industries, DowDuPont, Cytec Solvay Group, Owens Corning, Huntsman Corporation, Mitsubishi Chemical Holdings Corporation, Momentive Performance Materials, Teijin Limited, BASF

    Thermoset Composite Market Trends

    Key market drivers for thermoset composites include their exceptional strength, rigidity, and dimensional stability. Their resistance to chemicals, heat, and wear also contributes to their demand in industries such as aerospace, automotive, and electronics.Recent trends in the thermoset composite market have witnessed a growing emphasis on lightweight and durable materials, driving innovation in the development of advanced composite structures.

    Furthermore, the rising adoption of composite materials in emerging technologies, such as renewable energy and electric vehicles, presents significant opportunities for market growth.Technological advancements in manufacturing processes, such as automated fibre placement and resin infusion, are enhancing the efficiency and scalability of thermoset composite production. This, coupled with ongoing research and development efforts to optimize composite performance, is expected to further drive market expansion.To capture these opportunities, market players are focusing on strategic partnerships, joint ventures, and acquisitions to strengthen their product portfolios and expand their geographical reach.

    Additionally, there is a growing emphasis on sustainability and the development of eco-friendly thermoset composite materials.

     

    Source: Primary Research, Secondary Research, Market Research Future Database and Analyst Review

    The increasing demand for lightweight and durable materials in various industries is driving the growth of the thermoset composite market, as these materials offer superior performance and sustainability benefits.

    U.S. Department of Energy

    Thermoset Composite Market Drivers

    Market Growth Projections

    The Global Thermoset Composite Market Industry is projected to experience robust growth in the coming years, with estimates suggesting a market value of 43.8 USD Billion in 2024 and a potential rise to 107.4 USD Billion by 2035. This growth trajectory indicates a compound annual growth rate of 8.49% from 2025 to 2035. Various factors contribute to this optimistic outlook, including advancements in manufacturing technologies, increasing demand from key sectors such as automotive and aerospace, and a growing emphasis on sustainability. These dynamics suggest a favorable environment for the continued expansion of the thermoset composite market.

    Increasing Focus on Sustainability

    Sustainability is becoming a central theme in the Global Thermoset Composite Market Industry, as companies strive to reduce their environmental footprint. Thermoset composites are often favored for their recyclability and lower emissions during production compared to traditional materials. This focus on sustainable practices is prompting industries such as construction and automotive to adopt thermoset composites more widely. As awareness of environmental issues grows, the market is expected to respond positively, with a projected increase to 107.4 USD Billion by 2035. This shift towards sustainability may also encourage innovation in thermoset composite formulations, further enhancing their appeal.

    Expansion in Aerospace Applications

    The aerospace sector is a significant driver for the Global Thermoset Composite Market Industry, as manufacturers increasingly turn to these materials for their superior strength-to-weight ratios and thermal stability. Thermoset composites are employed in various aerospace components, including fuselage structures and interior parts, contributing to enhanced performance and fuel efficiency. With the global aerospace industry projected to grow substantially in the coming years, the demand for thermoset composites is likely to follow suit. This trend is indicative of a broader shift towards advanced materials in aerospace, which could further solidify the market's position in the industry.

    Growing Demand in Automotive Sector

    The Global Thermoset Composite Market Industry is experiencing a surge in demand from the automotive sector, driven by the need for lightweight materials that enhance fuel efficiency and reduce emissions. Thermoset composites, known for their durability and resistance to heat, are increasingly utilized in manufacturing components such as body panels and structural parts. This trend is underscored by projections indicating that the market could reach 43.8 USD Billion in 2024, with automotive applications accounting for a substantial share. As manufacturers seek to comply with stringent environmental regulations, the adoption of thermoset composites is likely to accelerate, further propelling market growth.

    Advancements in Manufacturing Technologies

    Innovations in manufacturing technologies are playing a pivotal role in the expansion of the Global Thermoset Composite Market Industry. Techniques such as automated fiber placement and resin transfer molding are enhancing production efficiency and reducing costs associated with thermoset composite fabrication. These advancements enable manufacturers to produce complex geometries with improved performance characteristics. As a result, the market is expected to witness a compound annual growth rate of 8.49% from 2025 to 2035. This growth trajectory suggests that as technology continues to evolve, the adoption of thermoset composites across various industries, including aerospace and construction, will likely increase.

    Rising Demand for Renewable Energy Solutions

    The Global Thermoset Composite Market Industry is poised to benefit from the increasing demand for renewable energy solutions, particularly in wind energy applications. Thermoset composites are utilized in the production of wind turbine blades due to their lightweight and high-strength properties. As countries worldwide invest in renewable energy infrastructure to meet sustainability goals, the market for thermoset composites is expected to expand. The anticipated growth in this sector aligns with the overall market forecast, which indicates a potential increase to 107.4 USD Billion by 2035. This trend highlights the critical role that thermoset composites will play in advancing renewable energy technologies.

    Market Segment Insights

    Thermoset Composite Market Segment Insights

    Thermoset Composite Market Segment Insights

    Thermoset Composite Market Resin System Insights  

    Thermoset Composite Market Resin System Insights  

    The Resin System segment of the Thermoset Composite Market is expected to witness significant growth in the coming years, driven by increasing demand for lightweight and high-performance materials in various industries. Epoxy Resins are projected to dominate the market, accounting for over 40% of the global revenue in 2024. Their superior mechanical properties, chemical resistance, and versatility make them ideal for applications in aerospace, automotive, and electronics. Polyester Resins are another important segment, with a market share of approximately 25% in 2024.They are cost-effective and offer good chemical resistance, making them suitable for marine, construction, and transportation applications.

    Phenolic Resins are expected to experience steady growth due to their high thermal stability and flame retardancy, which are crucial in electrical and electronic applications. Silicone Resins, known for their exceptional heat resistance and electrical insulation properties, are anticipated to gain traction in the aerospace and electronics industries. Vinyl Ester Resins, with their excellent corrosion resistance and mechanical strength, are projected to witness significant demand in marine, chemical processing, and construction applications. Overall, the Resin System segment of the Thermoset Composite Market is poised for robust growth, driven by advancements in material science and increasing adoption across diverse industries.

    Thermoset Composite Market Reinforcement Type Insights  

    Thermoset Composite Market Reinforcement Type Insights  

    Glass fibers dominated the Thermoset Composite Market in 2023, accounting for over 55% of the total market revenue. Glass fibers are widely used in various applications due to their high strength-to-weight ratio, low cost, and ease of processing. Carbon fibers are another important reinforcement type, with growing demand in high-performance applications such as aerospace and automotive. Carbon fibers offer superior strength, stiffness, and lightweight properties, but are more expensive than glass fibers.

    Aramid fibers, known for their high strength and modulus, are primarily used in ballistic protection and aerospace applications.Natural fibers, such as hemp and flax, are gaining popularity as sustainable and cost-effective alternatives, particularly in the automotive and construction industries. Hybrid reinforcements, combining different fiber types, are also gaining traction as they offer tailored properties for specific applications. The increasing adoption of thermoset composites in various industries, coupled with advancements in reinforcement technologies, is expected to drive the growth of the reinforcement type segment in the Thermoset Composite Market over the coming years.

    Thermoset Composite Market Application Insights  

    Thermoset Composite Market Application Insights  

    The Thermoset Composite Market segmentation by Application is categorized into Aerospace  Defense, Automotive  Transportation, Construction, Electronics, Industrial Machinery, Oil  Gas, and Wind Energy. Among these segments, Aerospace  Defense is anticipated to hold the dominant market share in 2024 and is projected to grow at a stable rate during the forecast period. The increasing demand for lightweight and high-strength materials in the aerospace industry is driving the growth of this segment.

    Automotive  Transportation is another significant segment, driven by the rising adoption of composite materials in vehicle manufacturing to reduce weight and improve fuel efficiency.Moreover, the growing construction industry is expected to boost the demand for thermoset composites in applications such as bridges, buildings, and infrastructure projects.

    Thermoset Composite Market Manufacturing Process Insights  

    Thermoset Composite Market Manufacturing Process Insights  

    The manufacturing process segment plays a crucial role in shaping the dynamics of the Thermoset Composite Market. Key manufacturing processes include Hand Lay-up, Spray Lay-up, Resin Transfer Molding (RTM), Vacuum Infusion, Pultrusion, and Compression Molding. Hand Lay-up, a manual process, offers flexibility in creating complex shapes and is often used for small-scale production. Spray Lay-up, on the other hand, involves spraying resin and fibers onto a mold, enabling higher production rates.

    RTM involves injecting resin into a closed mold containing dry fibers, resulting in high-quality and repeatable parts.Vacuum Infusion, a cost-effective process, utilizes a vacuum to draw resin into a mold filled with dry fibers, ensuring excellent fiber wet-out and reducing void content. Pultrusion, a continuous process, produces constant cross-section profiles with high strength-to-weight ratios. Market growth is driven by increasing demand for lightweight, durable, and corrosion-resistant materials in various industries such as automotive, aerospace, and construction. Key players in the manufacturing process segment continue to invest in research and development to enhance efficiency and optimize production processes.

    Get more detailed insights about Thermoset Composite Market Research Report — Global Forecast till 2035

    Regional Insights

    The regional market segmentation of the Thermoset Composite Market offers valuable insights into the geographic distribution of revenue and growth opportunities. North America is projected to continue its dominance, capturing a significant share of the market due to the presence of leading manufacturers and advanced infrastructure. Europe is anticipated to hold a substantial market share, driven by stringent regulations and increasing demand for lightweight materials in automotive and aerospace applications.

    APAC is expected to witness the fastest growth, fueled by rapid industrialization and rising disposable incomes in emerging economies.South America and MEA are poised to experience steady growth, driven by increasing investments in infrastructure and renewable energy projects. Overall, the regional segmentation provides a comprehensive understanding of market dynamics and enables stakeholders to tailor their strategies accordingly.

    Thermoset Composite Market Regional Insights  

    Source: Primary Research, Secondary Research, Market Research Future Database and Analyst Review

    Key Players and Competitive Insights

    Major players in the Thermoset Composite Market industry are constantly striving to gain a competitive edge by investing in research and development, expanding their product portfolios, and forming strategic partnerships. Leading Thermoset Composite Market players are focusing on innovations to cater to the evolving needs of end-user industries. The Thermoset Composite Market development is driven by increasing demand for lightweight and high-performance materials in various applications.

    The competitive landscape is expected to remain dynamic, with new entrants and established players vying for market share.Hexcel Corporation, a leading player in the Thermoset Composite Market, has a strong focus on developing and manufacturing advanced composite materials for aerospace, space, and industrial applications. The company's commitment to innovation has led to the development of a wide range of high-performance thermoset composites, including carbon fiber, glass fiber, and aramid fiber reinforced materials.

    Hexcel is known for its expertise in resin systems and prepreg technologies, providing customers with customized solutions for demanding applications.SGL Carbon, a major competitor in the Thermoset Composite Market, is a global leader in the production and supply of carbon fibers and composites. The company has a strong presence in the automotive, aerospace, and renewable energy industries. SGL Carbon's focus on lightweight and durable materials has made it a preferred supplier for applications requiring high performance and weight reduction. The company's commitment to sustainability and green manufacturing practices has also contributed to its growing reputation in the industry.

    Key Companies in the Thermoset Composite Market market include

    Industry Developments

    The Thermoset Composite Market is projected to reach USD 77.53 billion by 2032, exhibiting a CAGR of 8.49% during the forecast period (2024-2032). The growing demand for lightweight and high-performance materials in various industries, such as aerospace, automotive, and construction, is driving market growth. The increasing adoption of thermoset composites in wind turbine blades and other renewable energy applications is also contributing to market expansion. Technological advancements, such as the development of bio-based thermoset composites, are further fueling market growth. Key industry participants are investing in research and development to enhance the properties and applications of thermoset composites.

    Strategic partnerships and acquisitions are also prevalent in the market, as companies seek to expand their product offerings and geographical reach.

     

    Future Outlook

    Thermoset Composite Market Future Outlook

    The Thermoset Composite Market is projected to grow at an 8.49% CAGR from 2025 to 2035, driven by advancements in aerospace, automotive, and renewable energy sectors.

    New opportunities lie in:

    • Invest in R&D for bio-based thermoset composites to meet sustainability demands. Expand applications in electric vehicle components for enhanced performance. Leverage automation in manufacturing processes to reduce costs and improve efficiency.

    By 2035, the Thermoset Composite Market is expected to be robust, reflecting significant advancements and increased adoption across various industries.

    Market Segmentation

    Thermoset Composite Market Regional Outlook

    • North America
    • Europe
    • South America
    • Asia Pacific
    • Middle East and Africa

    Thermoset Composite Market Application Outlook

    • Aerospace Defense  
    • Automotive Transportation  
    • Construction
    • Electronics
    • Industrial Machinery
    • Oil Gas  
    • Wind Energy

    Thermoset Composite Market Resin System Outlook

    • Epoxy Resins
    • Polyester Resins
    • Phenolic Resins
    • Silicone Resins
    • Vinyl Ester Resins

    Thermoset Composite Market Reinforcement Type Outlook

    • Glass Fibers
    • Carbon Fibers
    • Aramid Fibers
    • Natural Fibers
    • Hybrid Reinforcements

    Thermoset Composite Market Manufacturing Process Outlook

    • {""=>["North America"
    • "Europe"
    • "South America"
    • "Asia Pacific"
    • "Middle East and Africa"]}

    Report Scope

    Report Attribute/Metric Details
    Market Size 2024 43.83 (USD Billion)
    Market Size 2025 47.55 (USD Billion)
    Market Size 2035 107.43 (USD Billion)
    Compound Annual Growth Rate (CAGR) 8.49% (2025 - 2035)
    Report Coverage Revenue Forecast, Competitive Landscape, Growth Factors, and Trends
    Base Year 2024
    Market Forecast Period 2025 - 2035
    Historical Data 2020 - 2024
    Market Forecast Units USD Billion
    Key Companies Profiled Solvay, 3M, PPG Industries, Toray Industries, DowDuPont, Cytec Solvay Group, SGL Carbon, Owens Corning, Huntsman Corporation, Mitsubishi Chemical Holdings Corporation, Momentive Performance Materials, Teijin Limited, Hexcel, BASF
    Segments Covered Resin System, Reinforcement Type, Application, Manufacturing Process, Regional
    Key Market Opportunities Aerospace Automotive Wind Energy Construction Electronics
    Key Market Dynamics Rising Aerospace Demand Growing Automotive Applications Increasing Infrastructure Spending Advancements in Manufacturing Technology Sustainable Initiatives
    Countries Covered North America, Europe, APAC, South America, MEA

    FAQs

    What is the projected market size of the Thermoset Composite Market in 2025?

    The Thermoset Composite Market is estimated to be worth USD 47.55 billion in 2025.

    What is the projected CAGR of the Thermoset Composite Market from 2025 to 2034?

    The Thermoset Composite Market is projected to grow at a CAGR of 8.49% from 2025 to 2034.

    Which region is expected to hold the largest market share in the Thermoset Composite Market in 2025?

    North America is expected to hold the largest market share in the Thermoset Composite Market in 2025.

    Which application segment is expected to drive the growth of the Thermoset Composite Market?

    The aerospace and defense segment are expected to drive the growth of the Thermoset Composite Market.

    Who are some of the key competitors in the Thermoset Composite Market?

    Some of the key competitors in the Thermoset Composite Market include Hexcel Corporation, Toray Industries, Inc., and SGL Carbon SE.

    What are the key trends driving the growth of the Thermoset Composite Market?

    The key trends driving the growth of the Thermoset Composite Market include the increasing demand for lightweight and high-performance materials in various industries.

    What are the challenges faced by the Thermoset Composite Market?

    The challenges faced by the Thermoset Composite Market include the high cost of raw materials and the complex manufacturing process.

    What are the opportunities for growth in the Thermoset Composite Market?

    The opportunities for growth in the Thermoset Composite Market include the increasing adoption of thermoset composites in emerging applications.

    What are the key factors that will shape the future of the Thermoset Composite Market?

    The key factors that will shape the future of the Thermoset Composite Market include the development of new technologies and the increasing demand for sustainable materials.

    What is the expected market size of the Thermoset Composite Market in 2034?

    The Thermoset Composite Market is expected to reach USD 107.4 billion by 2035.

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