Thin Wall Packaging Market

Rising need for lightweight, customer-friendly packaging drives market growth.

Market CAGR for thin wall packaging is being driven by the increasing demand for lightweight and customer-friendly packaging. Thin-walled packaging is highly efficient due to its excellent organoleptic features, good flowability, shorter cycle times, balanced mechanical properties, and cost-effective manufacturing procedure. Thin wall plastic containers come in the format of an inclosure with a lid that serves as the covering and in a variety of colours to suit tastes, as well as natural translucent plastic, sizes, and shapes. Plastic containers with personalised printing are also available to suit specific tastes and needs.

Furthermore, they may be used to package a number of things and come in a variety of patterns, making them appealing for any purpose, which is boosting market revenue development.

Polypropylene, polystyrene, white polypropylene, and various translucent and coloured plastics are used to make containers. Polythene terephthalate may also tolerate acid damage from fruits and vegetables, as well as scratches and abrasions. Containers manufactured of thin-walled plastic are lightweight and portable, fueling market revenue growth.

Furthermore, increased demand for thin wall packaging solutions, which serve to protect goods from physical damage and contamination during transportation, is the key driver of market revenue growth. Thin wall packaging technique is primarily used to protect items from external contamination and content from physical damage. Furthermore, several thin wall packaging characteristics, such as greater stackability during storage, lightweight, and others, are boosting market revenue growth. However, it minimises carbon emissions and fuel consumption, hence promoting sustainable growth and driving market revenue growth.

The Global Thin Wall Packaging Market Industry is poised for substantial growth, with projections indicating a market value of 46.0 USD Billion in 2024 and an anticipated increase to 67.8 USD Billion by 2035. This growth trajectory reflects a compound annual growth rate (CAGR) of 3.59% from 2025 to 2035. The increasing demand for lightweight and sustainable packaging solutions across various sectors, including food and beverage, pharmaceuticals, and consumer goods, is likely to drive this expansion. As companies continue to innovate and adapt to changing consumer preferences, the thin wall packaging market is expected to flourish in the coming years.

The Global Thin Wall Packaging Market Industry is increasingly influenced by sustainability initiatives. As consumers become more environmentally conscious, companies are adopting eco-friendly packaging solutions. Thin wall packaging, often made from recyclable materials, aligns with these sustainability goals. For instance, major brands are transitioning to thinner materials that reduce plastic usage while maintaining product integrity. This shift not only meets consumer demand but also complies with stringent regulations aimed at reducing plastic waste. The industry's focus on sustainability is expected to drive growth, with the market projected to reach 46.0 USD Billion in 2024.

Technological advancements play a pivotal role in shaping the Global Thin Wall Packaging Market Industry. Innovations in manufacturing processes, such as injection molding and thermoforming, enhance the efficiency and quality of thin wall packaging. These technologies allow for the production of lightweight, durable containers that meet the demands of various sectors, including food and beverage, pharmaceuticals, and consumer goods. For example, advancements in material science have led to the development of high-performance polymers that offer better barrier properties. As these technologies continue to evolve, they are likely to contribute to the market's growth, with a projected CAGR of 3.59% from 2025 to 2035.

Consumer preference for convenience is a significant driver of the Global Thin Wall Packaging Market Industry. As lifestyles become increasingly fast-paced, there is a growing demand for packaging that facilitates easy handling and portability. Thin wall packaging, characterized by its lightweight and stackable design, caters to this need by providing efficient storage and transportation solutions. This trend is particularly prevalent in the snack and ready-to-eat food segments, where convenience is paramount. The industry's ability to adapt to changing consumer preferences is likely to bolster its growth, as more companies invest in developing packaging that aligns with modern consumer habits.

Regulatory compliance and safety standards are critical factors influencing the Global Thin Wall Packaging Market Industry. Governments worldwide are implementing stringent regulations to ensure the safety and quality of packaging materials, particularly in the food and pharmaceutical sectors. Compliance with these regulations not only protects consumers but also enhances brand reputation. Companies are increasingly investing in high-quality thin wall packaging solutions that meet these safety standards, thereby driving market growth. As regulations continue to evolve, the demand for compliant packaging solutions is expected to rise, further propelling the industry's expansion.

The food and beverage sector significantly drives the Global Thin Wall Packaging Market Industry. With the increasing demand for convenient and ready-to-eat products, manufacturers are turning to thin wall packaging solutions that offer lightweight and efficient storage options. This trend is particularly evident in the dairy and snack food segments, where packaging plays a crucial role in product preservation and shelf life. As consumer preferences shift towards on-the-go consumption, the market for thin wall packaging in this sector is expected to expand. By 2035, the market is anticipated to reach 67.8 USD Billion, reflecting the growing reliance on innovative packaging solutions.

By region, the study provides the market insights into North America, Europe, Asia-Pacific and Rest of the World. The North American thin wall packaging market area will dominate this market, due to consumption of outside food and pre-packaged food is increasing, creating need for thin wall packaging. Furthermore, the increasing use of thin wall plastic containers in other industries such as pharmaceutical, cosmetics, and others is fueling market revenue growth.

Further, the major countries studied in the market report are The US, Canada, German, France, the UK, Italy, Spain, China, Japan, India, Australia, South Korea, and Brazil.

Figure2:  THIN WALL PACKAGING MARKET SHARE BY REGION 2022 (USD Billion)

Source: Secondary Research, Primary Research, Market Research Future Database and Analyst Review

Europe thin wall packaging market accounts for the second-largest market share because of growing environmental concerns and an increase in government attempts to decrease solid waste created by the packaging sector, as well as the increased usage of thin wall containers for home applications. Further, the German thin wall packaging market held the largest market share, and the UK thin wall packaging market was the fastest-growing market in the European region

The Asia-Pacific Thin Wall Packaging Market Is expected to grow at the fastest CAGR from 2023 to 2032. This is because of increased industrialisation, the development of the e-commerce sector, and an increase in middle-class discretionary income. Moreover, China’s thin wall packaging market held the largest market share, and the Indian thin wall packaging market was the fastest-growing market in the Asia-Pacific region.

Leading market players are investing heavily in R&D to expand their product lines, which will help the thin wall packaging market, grow even more. Market participants are also undertaking a variety of strategic activities to expand their  footprint, with important market developments including new product launches, contractual agreements, mergers and acquisitions, higher investments, and collaboration with other organizations. To expand and survive in a more competitive and rising market climate, thin wall packagingindustry must offer cost-effective items.

Manufacturing locally to minimize operational costs is one of the key business tactics used by manufacturers in the  thin wall packaging industry to benefit clients and increase the market sector. In recent years, the thin wall packaging industry has offered some of the most significant advantages to medicine. Major players in the thin wall packaging market, including Berry  Inc. (The U.S.), RPC Group PLC (U.K, Silgan Holdings (The U.S.), Mold-Tek Packaging (India) and others, are attempting to increase market demand by investing in research and development operations.

Saudi Arabia's Basic Industries Corporation is a Saudi chemical manufacturing firm. Saudi Aramco owns 70% of SABIC. It is used in petrochemicals, chemicals, industrial polymers, fertilisers, and metals. It is the second largest public corporation in the Middle East and Saudi Arabia, according to Tadawul. SABIC was ranked fourth in the world among chemical businesses by Fortune  500 in 2017. SABIC was the world's 281st-largest firm as of the end of 2018.

In May 2021, SABIC and KraussMaffei's NETSTAL trademark have opened a thin-wall packaging application centre in Switzerland.  Through increased collaboration throughout the entire value chain of this segment, application centre enables unique application, material, and processing solutions in the thin-wall packaging market.

Amor Group was Scotland's largest independent commercial technology company before being acquired by Lockheed Martin in September 2013. The company was founded following a £28 million management buyout of Glasgow-based Real Time Engineering Ltd. and Aberdeen-based Pragma, both of which were owned by the French  IT giant Sword Business Technology Solutions Ltd. The takeover won a Scottish business award for 'deal of the year. In August 2020, Amor Limited announced its intention to buy Bemis Company, Inc. (US), in an all-stock transaction. The acquisition is projected to be worth USD 6.8 billion and to finalise in the first quarter of 2019.

This transaction aims to increase R&D capabilities and geographical footprint to meet the need for sustainable packaging. Amor stockholders would own 71% of the combined company under this merger, while Bemis owners would own 29%.