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US Electric Vehicle Battery Recycling Market

ID: MRFR/AT/12967-HCR
100 Pages
Garvit Vyas
October 2025

US Electric Vehicle Battery Recycling Market Research Report By Battery Type (Lithium-Ion Batteries, Nickel Metal Hydride Batteries, Lead-Acid Batteries, Solid State Batteries), By Recycling Process (Hydrometallurgical Process, Pyrometallurgical Process, Direct Recycling, Mechanical Recycling), By End Use (Manufacturing, Automotive, Consumer Electronics, Energy Storage Systems) and By Source of Batteries (Manufacturing Waste, Used Electric Vehicle Batteries, Battery Scrap) - Forecast to 2035

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US Electric Vehicle Battery Recycling Market Summary

As per MRFR analysis, the US electric vehicle battery recycling market size was estimated at 458.92 USD Million in 2024. The US electric vehicle-battery-recycling market is projected to grow from 568.09 USD Million in 2025 to 4800.5 USD Million by 2035, exhibiting a compound annual growth rate (CAGR) of 23.79% during the forecast period 2025 - 2035.

Key Market Trends & Highlights

The US electric vehicle-battery-recycling market is poised for substantial growth driven by regulatory support and technological advancements.

  • Regulatory support for recycling initiatives is enhancing the market landscape.
  • Technological advancements in recycling processes are improving efficiency and reducing costs.
  • Growing consumer awareness and demand for sustainability is influencing market dynamics.
  • Increasing electric vehicle adoption and government incentives are key drivers propelling market growth.

Market Size & Forecast

2024 Market Size 458.92 (USD Million)
2035 Market Size 4800.5 (USD Million)

Major Players

Li-Cycle (CA), Redwood Materials (US), Umicore (BE), Northvolt (SE), American Battery Technology Company (US), Battery Resourcers (US), Aqua Metals (US), Duesenfeld (DE)

US Electric Vehicle Battery Recycling Market Trends

The electric vehicle battery recycling market is currently experiencing a transformative phase. This phase is driven by the increasing adoption of electric vehicles (EVs) and the growing emphasis on sustainability. As the number of EVs on the roads rises, the demand for effective recycling solutions for lithium-ion batteries becomes more pressing. This market is characterized by a complex interplay of technological advancements, regulatory frameworks, and environmental considerations. Stakeholders are increasingly recognizing the importance of recycling to recover valuable materials, reduce waste, and minimize the environmental impact associated with battery disposal. In November 2025, the landscape of the electric vehicle-battery-recycling market appears to be shaped by several key factors. Legislative measures aimed at promoting recycling initiatives are gaining traction, encouraging manufacturers to adopt circular economy practices. Furthermore, advancements in recycling technologies are enhancing the efficiency and effectiveness of battery recovery processes. As a result, the market is poised for growth, with a focus on innovation and sustainability becoming central to its development. The future of this market seems promising, as it aligns with broader trends in environmental responsibility and resource conservation.

Regulatory Support for Recycling Initiatives

Legislative measures are increasingly promoting recycling initiatives within the electric vehicle-battery-recycling market. Governments are implementing policies that encourage manufacturers to adopt sustainable practices, thereby fostering a more circular economy. This regulatory support is likely to drive investment in recycling technologies and infrastructure.

Technological Advancements in Recycling Processes

Innovations in recycling technologies are enhancing the efficiency of battery recovery processes. New methods are being developed to extract valuable materials from used batteries, which may lead to higher recovery rates and reduced environmental impact. These advancements are crucial for meeting the growing demand for sustainable battery disposal.

Growing Consumer Awareness and Demand for Sustainability

There is a noticeable increase in consumer awareness regarding environmental issues, particularly concerning battery disposal. This heightened awareness is driving demand for sustainable practices within the electric vehicle-battery-recycling market. Consumers are increasingly seeking products and services that align with their values, influencing manufacturers to prioritize recycling efforts.

US Electric Vehicle Battery Recycling Market Drivers

Rising Environmental Concerns

Rising environmental concerns regarding battery waste and resource depletion are propelling the electric vehicle-battery-recycling market forward. As awareness of the ecological impact of battery disposal grows, consumers and businesses alike are advocating for sustainable practices. The electric vehicle-battery-recycling market is responding to this demand by developing more robust recycling programs and solutions. Reports indicate that improper disposal of lithium-ion batteries can lead to hazardous waste, prompting regulatory bodies to enforce stricter guidelines. This heightened focus on environmental responsibility is likely to drive investments in recycling technologies and infrastructure, ensuring that the electric vehicle-battery-recycling market can meet the increasing expectations of environmentally conscious consumers.

Government Incentives and Policies

Government incentives and policies play a crucial role in shaping the electric vehicle-battery-recycling market. In recent years, various federal and state initiatives have been introduced to promote recycling and sustainable practices. For instance, tax credits and grants for recycling facilities encourage investment in the electric vehicle-battery-recycling market. Additionally, regulations mandating the recycling of electric vehicle batteries are becoming more prevalent, further driving market growth. The U.S. government has allocated substantial funding, estimated at $2 billion, to support battery recycling initiatives. These policies not only aim to reduce waste but also to create a circular economy for battery materials, ensuring that valuable resources are reused and minimizing environmental harm.

Increasing Electric Vehicle Adoption

The rapid rise in electric vehicle adoption in the United States is a primary driver for the electric vehicle-battery-recycling market. As of 2025, electric vehicle sales have surged, with projections indicating that they could account for over 30% of total vehicle sales by 2030. This increase in electric vehicle usage leads to a corresponding rise in battery production and, consequently, battery waste. The electric vehicle-battery-recycling market is poised to benefit from this trend, as more batteries reach the end of their life cycle. The need for effective recycling solutions becomes critical to manage the environmental impact of discarded batteries. Furthermore, the recycling of lithium-ion batteries can recover valuable materials, potentially reducing the need for new raw materials and enhancing sustainability efforts within the automotive industry.

Market Demand for Recycled Materials

The demand for recycled materials in the electric vehicle-battery-recycling market is on the rise, driven by the need for sustainable sourcing of battery components. As the electric vehicle industry expands, manufacturers are increasingly seeking recycled materials to reduce production costs and environmental impact. The market for recycled lithium, cobalt, and nickel is projected to grow significantly, with estimates suggesting a potential increase of 25% in demand by 2030. This trend not only supports the electric vehicle-battery-recycling market but also encourages the development of closed-loop systems where materials are reused, minimizing the need for virgin resources. Consequently, the electric vehicle-battery-recycling market is becoming an integral part of the supply chain for electric vehicle manufacturers, aligning with their sustainability objectives.

Technological Innovations in Recycling

Technological innovations are transforming the electric vehicle-battery-recycling market, enhancing efficiency and effectiveness in recycling processes. Advanced techniques, such as hydrometallurgical and pyrometallurgical methods, are being developed to recover critical materials like lithium, cobalt, and nickel from used batteries. These innovations can potentially increase recovery rates to over 90%, making recycling more economically viable. Furthermore, the integration of artificial intelligence and automation in recycling facilities is streamlining operations, reducing costs, and improving safety. As technology continues to evolve, the electric vehicle-battery-recycling market is likely to see increased investment and growth, driven by the demand for more efficient recycling solutions that align with sustainability goals.

Market Segment Insights

By Type: Lithium-Ion Batteries (Largest) vs. Nickel Metal Hydride Batteries (Fastest-Growing)

Lithium-ion batteries dominate the market in the US electric vehicle-battery-recycling market, capturing the largest share due to their widespread adoption in electric vehicles. In contrast, nickel metal hydride batteries hold a smaller but significant market position, contributing to the diversified recycling ecosystem. As various electric vehicle manufacturers seek ways to enhance sustainability, the share of nickel metal hydride batteries is projected to grow, signifying a shift towards their increasing importance in the recycling landscape. Growth trends indicate a rapid expansion driven by regulatory support and technological advancements. Lithium-ion batteries will continue to lead the market, owing to their efficiency and performance. Meanwhile, the potential of nickel metal hydride batteries as alternatives in certain vehicle segments supports their emergence as a vital component in the recycling framework, reflecting changing consumer preferences and regulatory pressures favoring sustainable practices.

Lithium-Ion Batteries (Dominant) vs. Nickel Metal Hydride Batteries (Emerging)

Lithium-ion batteries are the dominant segment in the US electric vehicle-battery-recycling market due to their widespread use in modern electric vehicles, owing to their high energy density and efficiency. Their established recycling processes and significant recovery value underscore their market strength. Conversely, nickel metal hydride batteries are emerging in specific vehicle categories, offering a sustainable alternative with valuable recycling potential. The evolving recycling technologies and increasing demand for eco-friendly solutions position nickel metal hydride batteries as a vital part of the industry's future, appealing to environmentally conscious consumers and manufacturers seeking diverse battery solutions.

By Recycling Process: Hydrometallurgical Process (Largest) vs. Direct Recycling (Fastest-Growing)

In the US electric vehicle-battery-recycling market, the Hydrometallurgical Process dominates the recycling process segment with the largest market share. This method focuses on using aqueous chemistry to recover metals from spent batteries, making it a favorable choice among recyclers aiming for high recovery rates. Other processes like Pyrometallurgical and Mechanical Recycling follow, contributing to the overall diversity in battery waste management technologies. The growth trends in the recycling processes are significantly influenced by increasing EV adoption and stringent environmental regulations. Direct Recycling is emerging as the fastest-growing method due to its effectiveness in preserving battery materials and reducing waste. As the demand for sustainable practices rises, operators are investing in technologies that enhance efficiency and recovery, thus driving innovation in this vital segment.

Hydrometallurgical Process (Dominant) vs. Direct Recycling (Emerging)

The Hydrometallurgical Process stands as the dominant force in the recycling processes within the US electric vehicle-battery-recycling market due to its ability to efficiently recover valuable metals such as lithium, cobalt, and nickel. This method minimizes environmental impact while maximizing resource recovery, aligning well with sustainability goals. Conversely, Direct Recycling represents an emerging trend, focusing on reusing battery components without complete breakdown. As this technique gains traction, stakeholders are exploring new technologies to streamline operations and enhance product quality. The contrasting approaches highlight a transition towards more sustainable and technologically advanced recycling methods that cater to the evolving needs of the battery lifecycle.

By End Use: Automotive (Largest) vs. Energy Storage Systems (Fastest-Growing)

In the US electric vehicle-battery-recycling market, the segment distribution indicates that the automotive sector holds the largest share, driven by the increasing adoption of electric vehicles and stringent regulations on battery disposal. Meanwhile, the manufacturing and consumer electronics segments also contribute significantly, though they lag behind automotive. As the demand for sustainable practices grows, the recycling of batteries from these sectors is becoming essential to meet environmental guidelines and consumer expectations. Growth trends within this segment are largely influenced by advancements in battery technology and an expanding electric vehicle infrastructure. The automotive industry is witnessing a substantial boost due to government incentives and a shift towards electric mobility. In contrast, energy storage systems are emerging as the fastest-growing segment, spurred by the rising need for renewable energy solutions and grid stability, making battery recycling a critical component of this growth trajectory.

Automotive: Dominant vs. Energy Storage Systems: Emerging

The automotive sector remains dominant in the US electric vehicle-battery-recycling market due to the vast number of electric vehicles in circulation, necessitating effective battery lifecycle management. This segment is characterized by established recycling protocols and strong collaboration among automotive manufacturers and recycling facilities to recover valuable materials. In comparison, energy storage systems represent an emerging force within the market, driven by the proliferation of renewable energy technologies. This segment's growth is fueled by increasing installations of solar and wind energy projects, creating a demand for efficient battery recycling solutions to ensure sustainable energy practices. As both segments evolve, their interplay will significantly shape the future landscape of battery recycling.

By Source of Batteries: Used Electric Vehicle Batteries (Largest) vs. Manufacturing Waste (Fastest-Growing)

In the US electric vehicle-battery-recycling market, the segment values of 'Used Electric Vehicle Batteries', 'Manufacturing Waste', and 'Battery Scrap' showcase a diverse distribution of market shares. The largest segment, 'Used Electric Vehicle Batteries', accounts for a significant portion of the market, reflecting the increasing number of electric vehicles on the road. In contrast, 'Manufacturing Waste' and 'Battery Scrap' also hold notable shares, contributing to the overall recycling efforts within the industry. Growth trends indicate a robust demand for recycling used electric vehicle batteries as environmental regulations tighten and sustainability practices gain traction. The 'Manufacturing Waste' segment is projected to grow the fastest, driven by advancements in production efficiency and rising awareness about waste management. Moreover, consumer and regulatory pressures are bolstering the recycling initiatives across all segments, promising a healthy future for the US electric vehicle-battery-recycling market.

Used Electric Vehicle Batteries (Dominant) vs. Manufacturing Waste (Emerging)

The 'Used Electric Vehicle Batteries' segment remains dominant in the US electric vehicle-battery-recycling market due to its substantial volume generated from the growing electric vehicle fleet. These batteries are pivotal as they contain valuable materials that can be reprocessed and reused, creating a circular economy within the battery lifecycle. Whereas, 'Manufacturing Waste', categorized as an emerging segment, represents waste generated during the production of batteries. As manufacturers adopt more sustainable practices, this segment is poised for growth, driven by the need to optimize resource use and reduce disposal costs. The interplay between these two segments highlights a vital aspect of the recycling landscape, balancing market demand with environmental stewardship.

Get more detailed insights about US Electric Vehicle Battery Recycling Market

Key Players and Competitive Insights

The electric vehicle-battery-recycling market is currently characterized by a dynamic competitive landscape, driven by increasing regulatory pressures and a growing emphasis on sustainability. Key players such as Li-Cycle (CA), Redwood Materials (US), and American Battery Technology Company (US) are strategically positioning themselves through innovative recycling technologies and partnerships. Li-Cycle (CA) focuses on a closed-loop recycling process, which not only recovers valuable materials but also minimizes environmental impact. Meanwhile, Redwood Materials (US) emphasizes its commitment to creating a circular supply chain for batteries, leveraging its partnerships with major automotive manufacturers to secure a steady supply of used batteries for recycling. These strategies collectively enhance their competitive edge, fostering a market environment that prioritizes sustainability and resource efficiency.

In terms of business tactics, companies are increasingly localizing manufacturing and optimizing supply chains to enhance operational efficiency. The market appears moderately fragmented, with several players vying for market share. However, the collective influence of key players is significant, as they drive innovation and set industry standards. This competitive structure encourages collaboration and knowledge sharing, which may lead to accelerated advancements in recycling technologies and processes.

In October 2025, Redwood Materials (US) announced a partnership with a major automotive manufacturer to establish a new recycling facility in Nevada. This strategic move is expected to bolster Redwood's capacity to process lithium-ion batteries, thereby enhancing its operational footprint and reinforcing its position in the market. The facility aims to recycle up to 100,000 batteries annually, which could significantly contribute to the circular economy and reduce reliance on virgin materials.

In September 2025, Li-Cycle (CA) secured a $50 million investment from a consortium of investors to expand its recycling operations in the U.S. This funding is likely to facilitate the development of new technologies that improve the efficiency of lithium-ion battery recycling. By enhancing its technological capabilities, Li-Cycle aims to increase its market share and solidify its leadership position in the industry.

In August 2025, American Battery Technology Company (US) launched a new pilot program aimed at recovering critical minerals from spent batteries. This initiative not only aligns with the growing demand for sustainable practices but also positions the company as a key player in the supply chain for battery materials. The pilot program is expected to yield valuable insights that could inform future large-scale operations, potentially transforming the company's business model.

As of November 2025, the competitive trends in the electric vehicle-battery-recycling market are increasingly defined by digitalization, sustainability, and the integration of advanced technologies such as AI. Strategic alliances are becoming more prevalent, as companies recognize the value of collaboration in enhancing their capabilities. Looking ahead, competitive differentiation is likely to evolve from traditional price-based competition to a focus on innovation, technological advancements, and supply chain reliability. This shift underscores the importance of developing robust recycling processes that not only meet regulatory requirements but also contribute to a sustainable future.

Key Companies in the US Electric Vehicle Battery Recycling Market market include

Industry Developments

The US Electric Vehicle Battery Recycling Market has seen significant developments recently, particularly with companies like Battery Resourcers, LiCycle, and Redwood Materials leading the charge in innovative recycling technologies. In September 2023, American Battery Technology Company announced a substantial increase in production capacity, reflecting a growing demand for battery recycling solutions as electric vehicle sales continue to rise. Umicore and Glencore are working on partnerships to strengthen their recycling efforts and reduce the environmental impact of battery waste.

In August 2023, Retriev Technologies revealed plans to expand their facilities to accommodate the increasing volume of retired batteries. Additionally, in July 2023, the US Department of Energy announced new funding initiatives aimed at bolstering the domestic battery recycling infrastructure, which will support companies like Dynamic Battery Solutions and Cirba Solutions in their efforts. The market is witnessing strong growth in valuations, with many firms looking to leverage government grants and incentives for sustainable practices. Notable acquisitions are also influencing the market dynamics, such as Aqua Metals seeking strategic partnerships to enhance their recycling processes.

Collectively, these trends indicate a robust commitment to establishing a comprehensive battery recycling ecosystem in the US.

Future Outlook

US Electric Vehicle Battery Recycling Market Future Outlook

The electric vehicle-battery-recycling market is projected to grow at 23.79% CAGR from 2024 to 2035, driven by increasing EV adoption, regulatory support, and technological advancements.

New opportunities lie in:

  • Development of advanced recycling technologies for lithium-ion batteries.
  • Establishment of strategic partnerships with EV manufacturers for battery take-back programs.
  • Implementation of automated sorting systems to enhance recycling efficiency.

By 2035, the market is expected to be robust, driven by innovation and strategic collaborations.

Market Segmentation

US Electric Vehicle Battery Recycling Market Type Outlook

  • Lithium-Ion Batteries
  • Nickel Metal Hydride Batteries
  • Lead-Acid Batteries
  • Solid State Batteries

US Electric Vehicle Battery Recycling Market End Use Outlook

  • Manufacturing
  • Automotive
  • Consumer Electronics
  • Energy Storage Systems

US Electric Vehicle Battery Recycling Market Recycling Process Outlook

  • Hydrometallurgical Process
  • Pyrometallurgical Process
  • Direct Recycling
  • Mechanical Recycling

US Electric Vehicle Battery Recycling Market Source of Batteries Outlook

  • Manufacturing Waste
  • Used Electric Vehicle Batteries
  • Battery Scrap

Report Scope

MARKET SIZE 2024 458.92(USD Million)
MARKET SIZE 2025 568.09(USD Million)
MARKET SIZE 2035 4800.5(USD Million)
COMPOUND ANNUAL GROWTH RATE (CAGR) 23.79% (2024 - 2035)
REPORT COVERAGE Revenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR 2024
Market Forecast Period 2025 - 2035
Historical Data 2019 - 2024
Market Forecast Units USD Million
Key Companies Profiled Li-Cycle (CA), Redwood Materials (US), Umicore (BE), Northvolt (SE), American Battery Technology Company (US), Battery Resourcers (US), Aqua Metals (US), Duesenfeld (DE)
Segments Covered Type, Recycling Process, End Use, Source of Batteries
Key Market Opportunities Advancements in recycling technologies enhance resource recovery and sustainability in the electric vehicle-battery-recycling market.
Key Market Dynamics Rising regulatory pressures drive innovation and investment in electric vehicle-battery-recycling technologies and infrastructure.
Countries Covered US

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FAQs

What is the projected market size of the US Electric Vehicle Battery Recycling Market in 2024?

The US Electric Vehicle Battery Recycling Market is expected to be valued at 458.4 million USD in 2024.

What is the expected market size of the US Electric Vehicle Battery Recycling Market by 2035?

By 2035, the market is projected to grow significantly to reach 3240.0 million USD.

What is the expected CAGR for the US Electric Vehicle Battery Recycling Market from 2025 to 2035?

The market is anticipated to grow at a compound annual growth rate of 19.456% from 2025 to 2035.

Which battery type holds the largest market share in the US Electric Vehicle Battery Recycling Market in 2024?

Lithium-Ion Batteries dominate the market with an expected value of 250.0 million USD in 2024.

What is the projected market value of Nickel Metal Hydride Batteries by 2035?

The market for Nickel Metal Hydride Batteries is anticipated to reach 600.0 million USD by 2035.

Who are the key players in the US Electric Vehicle Battery Recycling Market?

Major players in the market include Battery Resourcers, Aqua Metals, and American Battery Technology Company, among others.

What is the expected market size for Lead-Acid Batteries in 2024?

The Lead-Acid Batteries market is expected to be valued at 60.0 million USD in 2024.

What are the growth opportunities in the US Electric Vehicle Battery Recycling Market?

Emerging trends, increased adoption of electric vehicles, and sustainability initiatives represent significant growth opportunities.

What is the projected market value for Solid State Batteries in 2035?

By 2035, the Solid State Batteries market is expected to grow to 340.0 million USD.

How does the US Electric Vehicle Battery Recycling Market growth rate compare regionally?

The market is experiencing robust growth across the US, driven by demand in key regions focused on electric vehicle production.

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