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    Vertical Lift Module VLM Carousel-Based Automated Storage Retrieval Systems ASRS Market

    ID: MRFR/SEM/19970-CR
    188 Pages
    Aarti Dhapte
    November 2023

    Vertical Lift Module (VLM) And Carousel Based Automated Storage and Retrieval Systems (ASRS) Market Research Report Information by Type (Carousel Base and Vertical Lift Module (VLM) ASRS), by Industry Vertical (Automotive, Metals And Machinery, Food & Beverages, Chemicals, Healthcare, Semiconductor & Electronics, Retail & Ecommerce, Aviation, and Others) and By Region (North America, Europe, Asia-Pacific, Middle East & Africa, and South America) – Industry Forecast Till 2035

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    Vertical Lift Module VLM Carousel-Based Automated Storage Retrieval Systems ASRS Market Infographic
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    Vertical Lift Module VLM Carousel-Based Automated Storage Retrieval Systems ASRS Market Summary

    The Global Vertical Lift Module (VLM) and Carousel-Based ASRS market is projected to experience robust growth from 3531.91 USD Billion in 2024 to 7682.58 USD Billion by 2035.

    Key Market Trends & Highlights

    Global Vertical Lift Module (VLM) And Carousel-Based ASRS Key Trends and Highlights

    • The market is expected to grow at a compound annual growth rate (CAGR) of 7.32% from 2025 to 2035.
    • By 2035, the market valuation is anticipated to reach 7.68 USD Billion, indicating a strong upward trend.
    • in 2024, the market is valued at 3531.91 USD Billion, reflecting the increasing demand for automated storage solutions.
    • Growing adoption of automation technologies due to the need for efficiency and space optimization is a major market driver.

    Market Size & Forecast

    2024 Market Size 3531.91 (USD Million)
    2035 Market Size 7682.58 (USD Million)
    CAGR (2025-2035) 7.32%

    Major Players

    SSI SCHAEFER, Bastian Systems, Vanderlande, Hänel Storage Systems, Mecalux S.A., THE BEUMER GROUP GMBH & CO. KG, Daifuku Co. Ltd, Kardex, Autocrib, Vidir Solutions, Inc., Modula Inc., Ferretto Group SP.A., PeakLogix (Alta Equipment Holdings, Inc.), Conveyco Technologies, Systec Group

    Vertical Lift Module VLM Carousel-Based Automated Storage Retrieval Systems ASRS Market Drivers

    Rising Labor Costs

    Rising labor costs are a significant driver for the Global Vertical Lift Module (VLM) And Carousel-Based ASRS Market Industry. As wages continue to increase globally, companies are seeking ways to minimize labor expenses while maintaining productivity. Automated storage solutions, such as VLMs, can reduce the reliance on manual labor, leading to substantial cost savings. For instance, businesses that implement these systems often report a decrease in labor costs by up to 30 percent. This trend is likely to encourage more companies to invest in automation, further driving market growth.

    Space Optimization Needs

    Space constraints in urban environments drive the Global Vertical Lift Module (VLM) And Carousel-Based ASRS Market Industry towards innovative storage solutions. As urbanization continues to rise, businesses are compelled to maximize their storage capabilities within limited spaces. VLMs provide a compact storage solution, allowing for vertical storage that can save up to 85 percent of floor space. This is particularly relevant for warehouses and distribution centers in densely populated areas. The increasing need for efficient space utilization is likely to propel the market, contributing to an anticipated growth to 7.68 USD Billion by 2035.

    Market Growth Projections

    The Global Vertical Lift Module (VLM) And Carousel-Based ASRS Market Industry is projected to experience substantial growth in the coming years. With an estimated market value of 3.53 USD Billion in 2024, the industry is poised for significant expansion, potentially reaching 7.68 USD Billion by 2035. This growth trajectory suggests a robust demand for automated storage solutions, driven by factors such as increased automation, space optimization, and technological advancements. The anticipated CAGR of 7.32% from 2025 to 2035 further underscores the market's potential, indicating a favorable environment for investment and innovation.

    Sustainability Initiatives

    Sustainability initiatives are increasingly influencing the Global Vertical Lift Module (VLM) And Carousel-Based ASRS Market Industry. Companies are under pressure to adopt environmentally friendly practices, and automated storage solutions can contribute to these efforts. VLMs, for example, reduce energy consumption by optimizing storage processes and minimizing the need for extensive lighting in large warehouses. Furthermore, the compact design of these systems leads to lower carbon footprints. As sustainability becomes a priority for businesses, the demand for eco-friendly storage solutions is expected to rise, supporting market expansion.

    Technological Advancements

    Technological advancements play a pivotal role in shaping the Global Vertical Lift Module (VLM) And Carousel-Based ASRS Market Industry. Innovations in robotics, artificial intelligence, and IoT integration are enhancing the functionality and efficiency of VLMs and carousel systems. For example, the incorporation of smart sensors allows for real-time inventory tracking and management, significantly reducing retrieval times. These advancements not only improve operational efficiency but also lower operational costs, making automated systems more appealing to businesses. The market is expected to grow at a CAGR of 7.32% from 2025 to 2035, reflecting the impact of these technological innovations.

    Increased Demand for Automation

    The Global Vertical Lift Module (VLM) And Carousel-Based ASRS Market Industry experiences heightened demand for automation across various sectors. Industries such as e-commerce and manufacturing are increasingly adopting automated storage and retrieval systems to enhance efficiency and reduce labor costs. For instance, companies are leveraging VLMs to optimize space utilization, with some reporting up to 60 percent more storage capacity compared to traditional shelving. This trend is projected to contribute to the market's growth, with the industry expected to reach 3.53 USD Billion in 2024, indicating a robust shift towards automated solutions.

    Market Segment Insights

    Vertical Lift Module (VLM) And Carousel-Based ASRS Type Insights

    Based on type, the Global Vertical Lift Module (VLM) And Carousel-Based ASRS Market segmentation includes carousel based, and vertical lift module (VLM) ASRS. Carousel based segment is dominating the market and is expected to grow at a CAGR of 7.3%. Carousel Systems, also known as Goods to Person, are very successful systems that find and show a variety of items to operators in a fixed position. This Goods to Person (G2P) technology enable high-productivity pick rates by fetching products and delivering them to the operator with minimal to no mistake. There are numerous arrangements that are vertically or horizontally based.

    Carousels save space and time by moving the racks instead of the person seeking and collecting goods from the racks. Many developments in Carousel systems have occurred in recent years, making this warehouse automation technology easier to implement, scale, and more economical than in the past.

    Furthermore, Carousel based is further divided into Vertical Carousel and Horizontal Carousel. Horizontal Carousel is expected to grow at a highest CAGR during the forecast period.

    Source: Secondary Research, Primary Research, MRFR Database, and Analyst Review

    Vertical Lift Module (VLM) And Carousel-Based ASRS Industry Vertical Insights

    Based on Industry Vertical, the Global Vertical Lift Module (VLM) And Carousel-Based ASRS Market segmentation includes Automotive, Metals And Machinery, Food & Beverages, Chemicals, Healthcare, Semiconductor & Electronics, Retail & Ecommerce, Aviation, and Others. Automotive accounted for the largest market share with a market value of USD 593.4 Million in 2022 and is projected to grow at a CAGR of 7.3%, whereas Retail & Ecommerce exhibited the highest CAGR of 8.6% during the forecasted period.

    In the auto sector, ASRS provides the following advantages:

    Space optimization: By utilizing high-rise racking systems, ASRS systems may utilize vertical space in warehouses as efficiently as possible. This enables auto manufacturers to store a lot of parts and components in a little amount of space.

    Better inventory control: ASRS systems reliably track stock levels, locations, and movements of automotive parts using cutting-edge tracking and inventory control systems. As a result, productivity and customer service are enhanced by lowering errors and ensuring effective inventory replenishment.

    Get more detailed insights about Vertical Lift Module (VLM) And Carousel-Based Automated Storage and Retrieval Systems (ASRS) Market Research Report—Global Forecast till 2034

    Regional Insights

    By Region, the study provides market insights into North America, Europe, Asia-Pacific, Middle East & Africa, and South America. In terms of revenue, North America held the largest share of 37.45% in the Vertical Lift Module (VLM) And Carousel-Based ASRS Market in 2022 and is expected to maintain its dominance during the forecast period.  

    North America, comprising the US, Canada, and Mexico, stands out as a hub for technological advancements. The region's robust manufacturing sector remains a primary driver of wealth, employment, and innovation. The rising adoption of IoT technology in the US, particularly in conjunction with automated storage solutions, is saving time and costs. IoT-integrated automated storage systems enable remote monitoring, real-time reporting, swift error recovery, and increased productivity. 

    The presence of numerous omnichannel vendors across the nation makes them significant customers for ASRS material handling solutions, with e-commerce businesses driving strong demand due to their high throughput fulfillment needs. The United States, with its thriving retail market, plays a pivotal role, as retail sales contribute substantially to the nation's GDP, with e-commerce sales outpacing traditional retail growth. The competition between online and omnichannel retailers intensifies as automation emerges as a key differentiator.

    Overall, North America's well-established and vast retail sector, predominantly led by omnichannel vendors, underscores the region's growing importance in the utilization of material handling solutions like ASRS.

    FIGURE 3: GLOBAL VERTICAL LIFT MODULE (VLM) AND CAROUSEL-BASED ASRS MARKET SIZE BY REGION 2022 & 2032

    GLOBAL VERTICAL LIFT MODULE (VLM) AND CAROUSEL-BASED ASRS MARKET SIZE BY REGION 2022 & 2032

    Source: Secondary Research, Primary Research, MRFR Database, and Analyst Review

    Europe has emerged as a leader in industrial automation, with over a third of global Industry 4.0 investments made in the region, driven by countries like Germany. Automation in Northern Europe's warehouses has thrived due to working conditions and labor costs, supported by companies like System Logistics. The need for efficiency and a shortage of skilled labor are accelerating automation adoption. Germany, in particular, is seeing increased use of industrial robots due to expanding industries, cross-border e-commerce, and a focus on safety regulations.

    While other European countries have smaller demands for ASRS, the UK's manufacturing sector remains optimistic despite Brexit uncertainties.

    The Asia-Pacific region, including countries like Japan, India, China, and Indonesia, has witnessed a significant transformation in manufacturing, with a focus on innovation accelerators like cloud, mobile tech, and robotics. Rising e-commerce and manufacturing industries have led to increased demand for warehouse space and automation adoption. IoT integration and pick-by-light technology are enhancing automated storage systems. 

    Robotics and ASRS technology are being combined to streamline operations. Government initiatives like Make-in-India are promoting manufacturing, and cold storage warehousing is expanding, especially in China and India. The retail sector in countries like China and India is a significant driver of ASRS adoption. Initiatives like Skill India and Industry 4.0 are further fueling the growth of factory automation systems in the region.

    Key Players and Competitive Insights

    The market for vertical lift modules (VLM) and carousel based ASRS is experiencing rapid growth and intense competition as organizations increasingly recognize the benefits of automation in warehouse and distribution operations. The report provides an analysis of the competitive landscape within the vertical lift module (VLM) and carousel-based ASRS market industry, focusing on key players, market share, product offerings, technological advancements, and strategic initiatives. The competitive landscape of Vertical Lift Module (VLM) and Carousel-Based ASRS Market is characterized by a mix of established players with a strong market presence and innovative startups that are disrupting the industry with novel solutions. 

    Understanding the competitive dynamics within the vertical lift module (VLM) and carousel-based ASRS market is essential for businesses and investors to make informed decisions and stay ahead in this dynamic and evolving sector. The rising demand for the optimum utilization of space, enhanced inventory management, and cut down costs, growing demand for ASRS in automotive industry, and rising use in retail supply-chain multichannel are key factors that drive the market growth. A high initiation investment costs hinders the growth of vertical lift module (VLM) and carousel-based ASRS Market.

    Key Companies in the Vertical Lift Module VLM Carousel-Based Automated Storage Retrieval Systems ASRS Market market include

    Industry Developments

      • In May 2023, Bastian Solutions, a Toyota Advanced Logistics subsidiary, has announced the inauguration of a new manufacturing site near Bangalore, Karnataka. Bastian's first production plant in India is planned to be completely operational by October 2023. The new production facility at Bastian Solutions is approximately two acres in size, and the site's initial employment efforts will focus on mechanical and electrical engineers to support manufacturing, significantly extending the company's workforce in the country. The plant will be located in the Indospace region just outside of Bangalore, offering an ideal position for distribution throughout the country.
      • In March 2023, PeakLogix announce its partnership with Peer Robotics to bring innovative robots to the material handling industry.
      • In October 2022, Conveyco Technologies introduced Stacker-Bot Autonomous Mobile Robot AMR AS/RS Provides High Density Tote Goods-to-Person. The Stacker-Bot autonomous mobile robot AMR system is a new solution that offers a cost-effective and flexible alternative to Automated Storage and Retrieval Systems (AS/RS) applications.

    Future Outlook

    Vertical Lift Module VLM Carousel-Based Automated Storage Retrieval Systems ASRS Market Future Outlook

    The Global Vertical Lift Module (VLM) and Carousel-Based ASRS Market is projected to grow at a 7.32% CAGR from 2025 to 2035, driven by automation, e-commerce growth, and demand for space efficiency.

    New opportunities lie in:

    • Develop advanced AI-driven VLM systems for enhanced inventory management.
    • Expand into emerging markets with tailored ASRS solutions for local industries.
    • Innovate energy-efficient carousel systems to meet sustainability goals.

    By 2035, the market is expected to achieve substantial growth, positioning itself as a leader in automated storage solutions.

    Market Segmentation

    Vertical Lift Module (VLM) And Carousel-Based ASRS Type Outlook

    Carousel Based
    • Vertical Carousel
    • Horizontal Carousel

    Vertical Lift Module (VLM) And Carousel-Based ASRS Regional Outlook

    North America
    • US
    • Canada
    Europe
    • UK
    • Germany
    • France
    • Italy
    • Spain
    • Rest of Europe
    Asia-Pacific
    • China
    • Japan
    • India
    • Australia
    • South Korea
    • Rest of Asia Pacific
    Middle East & Africa
    • GCC Countries
    • South Africa
    • Rest of Middle East & Africa
    South America
    • Chile
    • Brazil
    • Rest of South America

    Vertical Lift Module (VLM) And Carousel-Based ASRS Industry Vertical Outlook

    • Automotive
    • Metals And Machinery
    • Food & Beverages
    • Chemicals
    • Healthcare
    • Semiconductor & Electronics
    • Retail & Ecommerce
    • Aviation
    • Others

    Report Scope

    Report Attribute/Metric Details
    Market Size 2024 USD 3531.91 Million
    Market Size 2025 USD 3790.45 Million
    Market Size 2035 7682.58 (Value (USD Million))
    Compound Annual Growth Rate (CAGR) 7.32% (2025 - 2035)
    Base Year 2024
    Market Forecast Period 2025 - 2035
    Historical Data 2020- 2023
    Market Forecast Units Value (USD Million)
    Report Coverage Revenue Forecast, Market Competitive Landscape, Growth Factors, and Trends
    Segments Covered Type, Industry Vertical, and Region
    Geographies Covered Europe, North America, Asia-Pacific, Middle East & Africa, and South America
    Countries Covered The U.S, Germany, Canada, U.K., Italy, France, Spain, Japan, China, Australia, India, South Korea, Brazil, and others.
    Key Companies Profiled SSI SCHAEFER, Bastian systems, Vanderlande, Hänel Storage Systems, Mecalux S.A., THE BEUMER GROUP GMBH & CO. KG, Daifuku Co. Ltd, Kardex, Autocrib, Vidir Solutions, Inc., Modula Inc., Ferretto Group SP.A., PeakLogix. (Alta Equipment Holdings, Inc.), Conveyco Technologies, and Systec Group.
    Key Market Opportunities Upsurging demand for cold chain systems is expected to open lucrative opportunities for the market  Industry 4.0 is expected to surge the demand of ASRS · Shifting Focus towards Smart Intralogistics Growing use in Healthcare Industry
    Key Market Dynamics Rising demand for the optimum utilization of space, enhanced inventory management, and cut down costs Growing demand for ASRS in automotive industry     Rising use in retail supply-chain multichannel    Increasing warehouse optimization

    Market Highlights

    Author
    Aarti Dhapte
    Team Lead - Research

    She holds an experience of about 6+ years in Market Research and Business Consulting, working under the spectrum of Information Communication Technology, Telecommunications and Semiconductor domains. Aarti conceptualizes and implements a scalable business strategy and provides strategic leadership to the clients. Her expertise lies in market estimation, competitive intelligence, pipeline analysis, customer assessment, etc.

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    FAQs

    How much is the Vertical Lift Module (VLM) And Carousel-Based ASRS Market?

    The Global Vertical Lift Module (VLM) And Carousel-Based ASRS Market size is expected to be valued at USD 3531.98 Million in 2024.

    What is the growth rate of the Vertical Lift Module (VLM) And Carousel-Based ASRS Market?

    The global market is projected to grow at a CAGR of 7.3% during the forecast period, 2025-2034

    Which region held the largest market share in the Vertical Lift Module (VLM) And Carousel-Based ASRS Market?

    North America had the largest share of the global market.

    Who are the key players in the Vertical Lift Module (VLM) And Carousel-Based ASRS Market

    The key players in the market are SSI SCHAEFER, Bastian systems, Vanderlande, Hänel Storage Systems, Mecalux S.A., THE BEUMER GROUP GMBH & CO. KG, Daifuku Co. Ltd, Kardex, Autocrib, Vidir Solutions, Inc., Modula Inc., Ferretto Group SP.A., PeakLogix. (Alta Equipment Holdings, Inc.), Conveyco Technologies, and Systec Group.

    Which Type led the Vertical Lift Module (VLM) And Carousel-Based ASRS Market?

    The Carousel Based category dominated the market in 2022.

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