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    Automotive Component Forging Market

    ID: MRFR/AM/25809-HCR
    128 Pages
    Sejal Akre
    October 2025

    Automotive Component Forging Market Research Report: By Component Type (Engine Components, Transmission Components, Braking Components, Chassis and Suspension Components, Body and Frame Components), By Material Type (Steel, Aluminum, Titanium, Magnesium, Carbon Fiber), By Vehicle Type (Passenger Cars, Commercial Vehicles, Electric Vehicles, Hybrid Vehicles, Off-Highway Vehicles), By Manufacturing Process (Open-Die Forging, Closed-Die Forging, Precision Forging, Cold Forging, Isothermal Forging), By Application (Powertrain, Transmission, Susp...

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    Automotive Component Forging Market Infographic
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    Automotive Component Forging Market Summary

    The Global Automotive Component Forging Market is projected to grow from 58.20 USD Billion in 2024 to 97.18 USD Billion by 2035, reflecting a robust growth trajectory.

    Key Market Trends & Highlights

    Automotive Component Forging Key Trends and Highlights

    • The market is expected to witness a compound annual growth rate (CAGR) of 4.77% from 2025 to 2035.
    • By 2035, the market valuation is anticipated to reach 97.2 USD Billion, indicating strong demand for forged components.
    • in 2024, the market is valued at 58.20 USD Billion, showcasing its substantial size and potential for growth.
    • Growing adoption of advanced manufacturing technologies due to increasing demand for lightweight and durable components is a major market driver.

    Market Size & Forecast

    2024 Market Size 58.20 (USD Billion)
    2035 Market Size 97.18 (USD Billion)
    CAGR (2025-2035) 4.77%

    Major Players

    Gestamp, Dongfeng Motor Parts and Components Group, Yanfeng Automotive Interiors, Aisin Seiki, HBPO, Presstech, Bharat Forge, Unipres, Thyssenkrupp, Bohai Automotive Systems, Accuride, Toyota Tsusho, Minth Group, CIE Automotive, Arconic

    Automotive Component Forging Market Trends

    The automotive component forging market is influenced by several key trends. Growing demand for lightweight vehicles: Automakers are increasingly seeking to reduce vehicle weight to improve fuel efficiency and meet emission regulations. Forging enables the production of lightweight components with high strength-to-weight ratios. Advancements in material technology: Technological advancements have led to the development of new materials, such as high-strength steels and aluminum alloys, which offer improved performance and durability in forged components. Automation and digitalization: The adoption of automation and digital technologies in forging processes enhances efficiency, reduces costs, and ensures consistent product quality.

    Electrification of vehicles: The growing popularity of electric vehicles is driving demand for forged components in electric motors, power electronics, and battery systems due to their ability to withstand high temperatures and stresses. Regional shifts: Asia-Pacific is expected to remain a dominant market for automotive component forging due to the presence of major auto manufacturers and a growing automotive industry. However, North America and Europe are also expected to witness substantial growth due to increasing demand for lightweight vehicles and electrification initiatives.

    The automotive component forging market is poised for growth, driven by advancements in manufacturing technologies and increasing demand for lightweight materials to enhance vehicle efficiency.

    U.S. Department of Commerce

    Automotive Component Forging Market Drivers

    Market Growth Projections

    Global Supply Chain Resilience

    The Global Automotive Component Forging Market Industry is currently navigating challenges related to supply chain resilience. Recent disruptions have prompted manufacturers to reassess their sourcing strategies and invest in local production capabilities. This shift aims to mitigate risks associated with global supply chain dependencies and ensure a steady supply of forged components. As companies prioritize local sourcing and production, the market may witness a transformation in operational dynamics, potentially leading to increased demand for domestically forged components. This trend could enhance the competitiveness of local manufacturers while contributing to the overall growth of the forging market.

    Growing Electric Vehicle Market

    The Global Automotive Component Forging Market Industry is poised for growth due to the expanding electric vehicle (EV) market. As governments worldwide promote the adoption of EVs through incentives and infrastructure development, the demand for specialized forged components tailored for electric drivetrains is increasing. These components, which require high strength-to-weight ratios and thermal resistance, are critical for optimizing performance and efficiency in electric vehicles. The market's growth is further supported by the anticipated increase in EV production, which is expected to drive the overall automotive sector. This trend positions the forging industry as a key player in the transition towards sustainable transportation.

    Increased Focus on Safety Standards

    The Global Automotive Component Forging Market Industry is significantly influenced by the heightened focus on safety standards in the automotive sector. Regulatory bodies worldwide are implementing stringent safety regulations, necessitating the use of high-quality forged components that meet these requirements. This trend compels manufacturers to invest in advanced forging techniques to ensure the durability and reliability of critical automotive parts. As a result, the demand for forged components is likely to rise, contributing to the market's projected CAGR of 4.77% from 2025 to 2035. Enhanced safety features not only protect consumers but also bolster manufacturers' reputations in a competitive landscape.

    Rising Demand for Lightweight Vehicles

    The Global Automotive Component Forging Market Industry experiences a notable surge in demand for lightweight vehicles, driven by stringent fuel efficiency regulations and consumer preferences for eco-friendly options. As automakers increasingly adopt lightweight materials, forging processes become essential for producing high-strength components that contribute to overall vehicle weight reduction. This trend aligns with the projected market value of 58.2 USD Billion in 2024, as manufacturers seek innovative forging solutions to enhance performance while adhering to environmental standards. The shift towards electric vehicles further amplifies this demand, as lightweight components are critical for maximizing battery efficiency and range.

    Technological Advancements in Forging Processes

    Technological advancements play a pivotal role in shaping the Global Automotive Component Forging Market Industry. Innovations such as computer numerical control (CNC) machining and automated forging techniques enhance precision and efficiency in component production. These advancements not only improve the quality of forged parts but also reduce production costs, making them more attractive to manufacturers. As the industry evolves, the integration of smart manufacturing technologies is likely to streamline operations and increase output. This technological evolution is expected to support the market's growth trajectory, contributing to an anticipated market value of 97.2 USD Billion by 2035.

    Market Segment Insights

    Automotive Component Forging Market Component Type Insights  

    The Global Automotive Component Forging Market is segmented into Engine Components, Transmission Components, Braking Components, Chassis and Suspension Components, and Body and Frame Components. Among these segments, Transmission Components held the largest market share in 2023, accounting for approximately 30% of the global revenue. The growth of this segment can be attributed to the increasing demand for automatic transmissions, which are more efficient and provide a smoother driving experience.

    Engine Components is expected to be the fastest-growing segment during the forecast period, with a CAGR of 5.2% from 2023 to 2032.This growth is driven by the increasing demand for lightweight and fuel-efficient engines. Braking Components are also expected to witness significant growth during the forecast period, owing to the growing safety concerns and the adoption of advanced braking systems. Chassis and Suspension Components and Body and Frame Components are expected to witness moderate growth during the forecast period, due to the increasing demand for lightweight and durable components.

    Source: Primary Research, Secondary Research, Market Research Future Database and Analyst Review

    Automotive Component Forging Market Material Type Insights  

    There are several materials used in automotive component forging, and the market can be segmented based on the type of material used. The competing materials are steel, aluminum, titanium, magnesium, and the relatively new carbon fiber. Steel is the most popular material due to its high strength, durability, and low cost. Aluminum’s popularity has been rising because of its lightweight and high resistance to corrosion. Due to these properties, aluminum is considered an attractive option for components that are used in high-performance vehicles.

    Titanium is applied in areas where overall material weight is the most critical, but it is too expensive to be frequently used.Magnesium has the highest strength-to-weight ratio of all the competing materials, although it is highly vulnerable to corrosion. Carbon fiber is still in the research phase and is not yet suitable for commercial use, although its benefits of extreme strength and very light weight have created interest among manufacturers, especially those that produce higher-end vehicles. 

    Automotive Component Forging Market Vehicle Type Insights  

    The Vehicle Type segment is a crucial part of the Global Automotive Component Forging Market, with each type having distinct characteristics and growth prospects. Passenger Cars hold a significant share of the market, driven by rising vehicle production and increasing demand for lightweight components. Commercial Vehicles are expected to witness steady growth due to expanding e-commerce and logistics sectors.

    Electric Vehicles and Hybrid Vehicles are gaining traction as governments promote sustainable transportation, leading to a surge in demand for forged components that enhance efficiency and performance.Off-Highway Vehicles, used in construction, agriculture, and mining, represent a growing market segment due to increasing infrastructure development and resource exploration activities.

    Automotive Component Forging Market Manufacturing Process Insights  

    The Global Automotive Component Forging Market is segmented into various manufacturing processes, including open-die forging, closed-die forging, precision forging, cold forging, and isothermal forging. Each process offers unique advantages and is suited for different applications. Open-die forging is a traditional method that involves shaping metal between two flat dies. It allows for larger and more complex parts, but with lower precision. Closed-die forging uses dies that completely enclose the metal, resulting in higher precision and dimensional accuracy.Precision forging is a specialized process that produces high-quality, close-tolerance parts with minimal material waste.

    Cold forging is performed at room temperature, offering high strength and surface finish. Isothermal forging is done at a controlled temperature, ensuring uniform material properties and reduced forging forces. The choice of manufacturing process depends on factors such as part design, material properties, and production volume. Open-die forging is commonly used for large components like crankshafts and connecting rods. Closed-die forging is suitable for precision parts like gears and engine components.Precision forging is ideal for high-performance applications in aerospace and automotive industries. Cold forging is preferred for high-strength fasteners and other small parts.

    Isothermal forging is used for complex shapes and materials that require controlled properties.

    Automotive Component Forging Market Application Insights  

    The Automotive Component Forging Market is segmented by application into powertrain, transmission, suspension, braking, and steering. The powertrain segment is expected to account for the largest market share in 2023, primarily due to the increasing demand for lightweight and fuel-efficient vehicles. The transmission segment is also expected to witness significant growth, driven by the rising adoption of automatic transmissions in passenger cars.

    The suspension segment is expected to grow at a steady pace, owing to the increasing demand for improved ride comfort and handling.The braking segment is expected to witness moderate growth, driven by the increasing demand for safety features in vehicles. The steering segment is expected to grow at a slower pace, due to the increasing adoption of electronic power steering systems. The Global Automotive Component Forging Market revenue is expected to reach USD 80.6 billion by 2032, exhibiting a CAGR of 4.77% during the forecast period.

    Get more detailed insights about Automotive Component Forging Market Research Report — Global Forecast till 2034

    Regional Insights

    The regional segmentation of the Global Automotive Component Forging Market offers valuable insights into the geographic distribution of the industry. North America is expected to dominate the market in 2023, with a valuation of USD 18.59 billion, driven by the presence of major automotive manufacturers and a strong aftermarket. Europe follows closely, with a market value of USD 16.27 billion, supported by government initiatives promoting electric vehicles.

    APAC is projected to grow at a significant rate, reaching a value of USD 14.93 billion by 2032, due to the increasing demand for vehicles and components in emerging economies like China and India.South America and MEA are anticipated to have a combined market size of USD 6.81 billion in 2023, with potential for growth in the coming years.

    Source: Primary Research, Secondary Research, Market Research Future Database and Analyst Review

    Key Players and Competitive Insights

    Major participants in Automotive Component Forging Market industry are engaged in continuous efforts to maintain a competitive position by investing in research and development, expanding the product portfolio, and creating strategic alliances. The major players of the Automotive Component Forging Market are focused on the development of lightweight and innovative components, as the demand for fuel-efficient vehicle increases. The Automotive Component Forging Market industry is marked by a high degree of competition, as there are numerous established players and a number of emerging ones that compete to secure their market share.

    The Competitive Landscape of the Automotive Component Forging Market is expected to be dynamic, a trend associated with the continuous development of technology and the increase in the number of players entering the market. CIE Automotive is one of the leading companies in the Automotive Component Forging Market. CIE automotive is a global supplier of automotive components and systems, including the forging segment. CIE Automotive has a great variety of capabilities in the field of forging, such as hot forging, cold forging, and precision forging.

    Its products are used in a wide range of automotive applications, such as powertrain, transmission, chassis, and body. It also has a diverse geographical presence in Europe, North America, and Asia. It is characterized by strong financial performance and innovativeness, which earns the reputation of a leading company in the Automotive Component Forging Market. Another company, which is a competitor of a great repute, is Gestamp. Gestamp is a global provider of metal components and assemblies for the automotive industry. The company focuses on the forging segment, with a strong position in the hot forging, cold forging, and precision forging.

    The products are used in a wide variety of automotive applications, such as structural, body in white, closures, chassis and mechanisms. Gestamp has a strong global presence in Europe, North America, and Asia, and is committed to quality and innovation.

    Key Companies in the Automotive Component Forging Market market include

    Industry Developments

    • Q2 2024: India's Ramkrishna Forgings wins $220 million contract from North American OEM Ramkrishna Forgings announced it secured a $220 million contract to supply automotive forged components to a leading North American original equipment manufacturer (OEM), marking a significant expansion in its international business.
    • Q2 2024: American Axle & Manufacturing Announces New Forging Facility in Mexico American Axle & Manufacturing revealed plans to open a new forging plant in Mexico to meet growing demand for automotive components in the region, with operations expected to begin in late 2025.
    • Q3 2024: Bharat Forge and Paramount Group Announce Strategic Partnership for Defense Automotive Components Bharat Forge entered a strategic partnership with Paramount Group to co-develop and manufacture forged automotive components for defense vehicles, aiming to leverage advanced forging technologies for military applications.
    • Q3 2024: Sakamura Machine Co. Launches Next-Generation Forging Press for Automotive Components Sakamura Machine Co. introduced a new high-efficiency forging press designed specifically for automotive component manufacturing, featuring enhanced automation and energy savings.
    • Q4 2024: Thyssenkrupp Forged Technologies Appoints New CEO to Drive Global Expansion Thyssenkrupp Forged Technologies announced the appointment of a new CEO, tasked with accelerating the company's global growth and innovation in automotive forging solutions.
    • Q4 2024: Musashi Seimitsu Industry Co. Opens New Forging Plant in Vietnam Musashi Seimitsu Industry Co. inaugurated a new forging facility in Vietnam to expand its production capacity for automotive components and serve growing demand in Southeast Asia.
    • Q1 2025: Hitachi Metals Announces $100 Million Investment in Automotive Forging Technology Hitachi Metals committed $100 million to advance its automotive forging technology, focusing on lightweight and high-strength components for electric vehicles.
    • Q1 2025: GKN Automotive Secures Multi-Year Contract for Forged EV Drivetrain Components GKN Automotive won a multi-year contract to supply forged drivetrain components for a major electric vehicle manufacturer, strengthening its position in the EV supply chain.
    • Q2 2025: Mahindra CIE Automotive Acquires Spanish Forging Firm for $75 Million Mahindra CIE Automotive completed the acquisition of a Spanish forging company for $75 million, expanding its footprint in the European automotive component market.
    • Q2 2025: Nippon Steel & Sumikin Forge Co. Launches New Lightweight Forged Aluminum Product Line Nippon Steel & Sumikin Forge Co. launched a new product line of lightweight forged aluminum components aimed at improving fuel efficiency in next-generation vehicles.
    • Q3 2025: ZF Friedrichshafen AG Partners with U.S. Startup for Advanced Forged Suspension Components ZF Friedrichshafen AG formed a partnership with a U.S. startup to co-develop advanced forged suspension components for electric and autonomous vehicles.
    • Q3 2025: Sona BLW Precision Forgings Announces $50 Million Series B Funding to Expand EV Component Production Sona BLW Precision Forgings raised $50 million in Series B funding to scale up production of forged components for electric vehicles, targeting global automakers.

    Future Outlook

    Automotive Component Forging Market Future Outlook

    The Automotive Component Forging Market is projected to grow at a 4.77% CAGR from 2025 to 2035, driven by advancements in manufacturing technologies and increasing demand for lightweight materials.

    New opportunities lie in:

    • Invest in advanced forging technologies to enhance production efficiency and reduce waste.
    • Develop lightweight forged components to meet the automotive industry's sustainability goals.
    • Expand into emerging markets with tailored forging solutions for local automotive manufacturers.

    By 2035, the market is expected to exhibit robust growth, reflecting evolving industry demands and technological advancements.

    Market Segmentation

    Automotive Component Forging Market Regional Outlook

    • North America
    • Europe
    • South America
    • Asia Pacific

    Automotive Component Forging Market Application Outlook

    • Powertrain
    • Transmission
    • Suspension
    • Braking
    • Steering

    Automotive Component Forging Market Vehicle Type Outlook

    • Passenger Cars
    • Commercial Vehicles
    • Electric Vehicles
    • Hybrid Vehicles
    • Off-Highway Vehicles

    Automotive Component Forging Market Material Type Outlook

    • Steel
    • Aluminum
    • Titanium
    • Magnesium
    • Carbon Fiber

    Automotive Component Forging Market Component Type Outlook

    • Engine Components
    • Transmission Components
    • Braking Components
    • Chassis and Suspension Components
    • Body and Frame Components

    Automotive Component Forging Market Manufacturing Process Outlook

    • Open-Die Forging
    • Closed-Die Forging
    • Precision Forging
    • Cold Forging
    • Isothermal Forging

    Report Scope

    Report Attribute/Metric Details
    Market Size 2024  58.20 (USD Billion)
    Market Size 2025  60.97 (USD Billion)
    Market Size 2035 97.18 (USD Billion)
    Compound Annual Growth Rate (CAGR) 4.77% (2025 - 2035)
    Report Coverage Revenue Forecast, Competitive Landscape, Growth Factors, and Trends
    Base Year 2024
    Market Forecast Period 2025 - 2035
    Historical Data 2019 - 2023
    Market Forecast Units USD Billion
    Key Companies Profiled Gestamp, Dongfeng Motor Parts and Components Group, Yanfeng Automotive Interiors, Aisin Seiki, HBPO, Presstech, Bharat Forge, Unipres, Thyssenkrupp, Bohai Automotive Systems, Accuride, Toyota Tsusho, Minth Group, CIE Automotive, Arconic
    Segments Covered Component Type, Material Type, Vehicle Type, Manufacturing Process, Application, Regional
    Key Market Opportunities Autonomous vehicle development Electric vehicle proliferation Lightweighting needs Growing demand for forged components in emerging markets Increasing adoption of advanced forging technologies
    Key Market Dynamics Rising EV production Lightweighting trend Technological advancements Growing demand for commercial vehicles Stringent emission regulations
    Countries Covered North America, Europe, APAC, South America, MEA

    FAQs

    What is the market size of the global Automotive Component Forging Market?

    The global Automotive Component Forging Market is projected to reach USD 92.76 billion by 2034, growing at a CAGR of 4.77% from 2025 to 2034.

    Which region is expected to dominate the global Automotive Component Forging Market?

    Asia Pacific is expected to dominate the global Automotive Component Forging Market, accounting for a share of over 50% in 2032.

    What are the key factors driving the growth of the global Automotive Component Forging Market?

    Rising demand for lightweight and fuel-efficient vehicles, increasing production of passenger cars, and growing adoption of advanced forging technologies are driving the growth of the global Automotive Component Forging Market.

    Who are the key players in the global Automotive Component Forging Market?

    Some of the key players in the global Automotive Component Forging Market include Aisin Seiki Co., Ltd., Thyssenkrupp AG, Gestamp Automocion, S.A., and CIE Automotive, S.A.

    What is the impact of technological advancements on the global Automotive Component Forging Market?

    Technological advancements such as the development of new forging techniques and the use of advanced materials are expected to have a positive impact on the growth of the global Automotive Component Forging Market.

    What are the key trends in the global Automotive Component Forging Market?

    Key trends in the global Automotive Component Forging Market include the increasing use of lightweight materials, the adoption of advanced manufacturing technologies, and the growing demand for forged components in electric vehicles

    What are the challenges faced by the global Automotive Component Forging Market?

    Challenges faced by the global Automotive Component Forging Market include rising raw material costs, intense competition, and fluctuating demand from the automotive industry.

    What is the outlook for the global Automotive Component Forging Market?

    The outlook for the global Automotive Component Forging Market is positive, with increasing demand for lightweight and fuel-efficient vehicles expected to drive growth in the coming years.

    What are the key growth opportunities for the global Automotive Component Forging Market?

    Key growth opportunities for the global Automotive Component Forging Market include the development of new forging technologies, the use of advanced materials, and the growing demand for forged components in electric vehicles.

    What are the potential risks for the global Automotive Component Forging Market?

    Potential risks for the global Automotive Component Forging Market include economic downturns, fluctuations in demand from the automotive industry, and rising raw material costs.

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