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US Metal Forging Market

ID: MRFR/CnM/11226-CR
111 Pages
Chitranshi Jaiswal
April 2025

US Metal Forging Market Research Report: By Raw Material (Steel, Aluminum, Magnesium, Nickel-Based Alloys, Titanium, Other), By Type (Closed-die Forging, Open-die Forging, Others) and By End-use (Automotive, Aerospace & Defense, Aircraft Engine, Others, Power, Building & Construction, Oil & Gas, Metalworking) - Forecast to 2035.

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US Metal Forging Market Summary

As per MRFR analysis, the US Metal Forging Market Size was estimated at 10854.03 USD Billion in 2024. The US Metal Forging industry is projected to grow from 11549.99 USD Billion in 2025 to 21502.48 USD Billion by 2035, exhibiting a compound annual growth rate (CAGR) of 6.41 during the forecast period 2025 - 2035.

Key Market Trends & Highlights

The US Metal Forging Market is poised for growth driven by technological advancements and increasing demand across various sectors.

  • Technological advancements are reshaping the metal forging landscape, enhancing efficiency and precision.
  • Sustainability initiatives are gaining traction, prompting manufacturers to adopt greener practices in forging processes.
  • Market consolidation is evident as companies seek to enhance competitiveness and streamline operations.
  • Rising demand in the automotive sector and infrastructure development initiatives are key drivers propelling market expansion.

Market Size & Forecast

2024 Market Size 10854.03 (USD Billion)
2035 Market Size 21502.48 (USD Billion)
CAGR (2025 - 2035) 6.41%

Major Players

Alcoa Inc (US), Precision Castparts Corp (US), Forged Solutions Group (US), A. Finkl & Sons Co. (US), Bucyrus International Inc (US), Wyman Gordon Company (US), Ellwood Group Inc (US), Kaiser Aluminum Corporation (US), Marmon Group LLC (US)

US Metal Forging Market Trends

The US Metal Forging Market is currently experiencing a dynamic phase characterized by evolving consumer preferences and technological advancements. The industry appears to be adapting to the increasing demand for lightweight and high-strength materials, which are essential in various applications, including automotive and aerospace sectors. This shift suggests a growing emphasis on innovation, as manufacturers explore new forging techniques and materials to enhance product performance and sustainability. Furthermore, the market seems to be influenced by the rising focus on energy efficiency and environmental considerations, prompting companies to adopt greener practices in their operations. In addition, the competitive landscape of the US Metal Forging Market is becoming increasingly complex. Companies are likely to engage in strategic collaborations and partnerships to leverage complementary strengths and expand their market reach. This trend indicates a potential shift towards consolidation within the industry, as firms seek to enhance their capabilities and respond to the challenges posed by global competition. Overall, the US Metal Forging Market appears poised for growth, driven by innovation, sustainability, and strategic alliances that may redefine its future trajectory.

Technological Advancements

The US Metal Forging Market is witnessing a surge in technological innovations that enhance production efficiency and product quality. Advanced manufacturing techniques, such as computer numerical control (CNC) and automation, are being increasingly adopted. These technologies not only streamline operations but also reduce waste, thereby contributing to more sustainable practices.

Sustainability Initiatives

There is a notable trend towards sustainability within the US Metal Forging Market. Companies are increasingly focusing on reducing their carbon footprint and implementing eco-friendly practices. This shift is driven by both regulatory pressures and consumer demand for greener products, prompting firms to invest in sustainable materials and processes.

Market Consolidation

The competitive landscape of the US Metal Forging Market is evolving, with a trend towards consolidation. Companies are forming strategic alliances and mergers to enhance their market position and operational capabilities. This consolidation may lead to a more streamlined industry, enabling firms to better respond to market demands and challenges.

US Metal Forging Market Drivers

Growing Aerospace Industry

The aerospace industry is a critical driver for the US Metal Forging Market, as it demands high-performance materials for aircraft manufacturing. In 2025, the aerospace sector is projected to account for approximately 20% of the total market share for forged components. The stringent safety and performance requirements in aerospace applications necessitate the use of forged materials, which offer superior strength and reliability. As air travel continues to expand, the US Metal Forging Market is expected to benefit from increased orders for forged parts, including landing gear and engine components, thereby bolstering overall market growth.

Rising Demand in Automotive Sector

The US Metal Forging Market is experiencing a notable surge in demand, particularly from the automotive sector. As vehicle manufacturers increasingly prioritize lightweight materials to enhance fuel efficiency, the need for forged components has escalated. In 2025, the automotive industry is projected to account for approximately 30% of the total demand for forged products. This trend is driven by the ongoing shift towards electric vehicles, which require specialized forged parts for battery housings and structural components. Consequently, the US Metal Forging Market is likely to benefit from this growing demand, as manufacturers adapt their processes to meet the evolving needs of the automotive sector.

Increased Focus on Energy Efficiency

An increased focus on energy efficiency across various industries is influencing the US Metal Forging Market. As companies strive to reduce their carbon footprint and enhance sustainability, the demand for energy-efficient forged components is rising. In 2025, it is estimated that energy-efficient products will represent around 18% of the total market demand. This trend is particularly evident in sectors such as construction and manufacturing, where forged materials are utilized to create energy-efficient machinery and equipment. Consequently, the US Metal Forging Market is likely to see a shift towards the development of innovative forged solutions that align with energy efficiency goals.

Infrastructure Development Initiatives

Infrastructure development initiatives in the United States are poised to significantly impact the US Metal Forging Market. With the federal government allocating substantial funds for infrastructure projects, including bridges, roads, and railways, the demand for forged metal components is expected to rise. In 2025, it is estimated that infrastructure projects will contribute around 25% to the overall market growth. Forged products are essential for ensuring the durability and strength of these structures, making them indispensable in construction applications. As such, the US Metal Forging Market stands to gain from these investments, which are likely to stimulate demand for high-quality forged materials.

Technological Innovations in Manufacturing

Technological innovations in manufacturing processes are transforming the US Metal Forging Market. Advancements such as computer numerical control (CNC) machining and automation are enhancing production efficiency and precision. In 2025, it is anticipated that these technologies will lead to a 15% increase in production capacity within the forging sector. This improvement not only reduces operational costs but also allows manufacturers to produce complex geometries that meet stringent industry standards. As a result, the US Metal Forging Market is likely to see a shift towards more sophisticated and high-performance forged products, catering to diverse applications across various sectors.

Market Segment Insights

Metal Forging Market Raw Material Insights

The Raw Material segment of the US Metal Forging Market plays a pivotal role in shaping the overall industry landscape, as it encompasses essential materials such as Steel, Aluminum, Magnesium, Nickel-Based Alloys, and Titanium.

Steel is one of the predominant materials utilized in metal forging, prized for its strength and endurance, making it ideal for various applications in the automotive and aerospace sectors, where performance and safety are critical.

Aluminum, known for its lightweight and corrosion-resistance properties, is becoming increasingly popular in industries aiming to enhance fuel efficiency and reduce emissions, particularly in the automotive and transportation sectors. Magnesium, emerging as a noteworthy alternative, offers excellent strength-to-weight ratios, spurring innovation in lightweight components that align with industry trends toward energy-efficient designs.

Nickel-Based Alloys, known for their high-temperature resistance and durability, serve crucial applications in aerospace and gas turbine industries, reinforcing their significant importance amidst demands for reliability in challenging environments. Titanium, with its exceptional corrosion resistance and strength, is highly regarded in the aerospace and medical device markets, allowing for advanced manufacturing processes and contributing to the growing technologies in those fields.

In addition to the aforementioned materials, there exists a broad range of other raw materials that contribute to the versatility of the forging processes, expanding the scope of applications across diverse sectors. As industries evolve, the demand for high-performance materials continues to rise, leading to innovations in forging technologies and methods.

Metal Forging Market Type Insights

The US Metal Forging Market, categorized by Type, is characterized by various processes that play pivotal roles in diverse industries. Closed-die forging and open-die forging are two of the primary methods, each offering unique advantages that cater to different requirements in manufacturing.

Closed-die forging is significant for producing intricate shapes and high volumes efficiently, making it essential for applications in the automotive and aerospace sectors, where precision and strength are paramount. On the other hand, open-die forging is valued for its versatility, allowing for the manipulation of larger workpieces and less complex geometries, which is commonly utilized in the production of large components.

Additionally, the segment labeled "Others" encompasses various specialized forging techniques that are emerging and driven by technological advancements. The emphasis on lightweight and high-strength materials in the automotive and construction industries is fostering growth within the US Metal Forging Market.

The market faces challenges such as fluctuating raw material costs and the need for skilled labor, yet there are substantial opportunities in adopting automation and enhancing process efficiency. Overall, this segmentation reflects the importance of the forging industry in addressing the evolving demands of the US manufacturing landscape.

Metal Forging Market End-use Insights

The US Metal Forging Market has seen remarkable growth driven by various end-use industries that highlight its versatility and demand. The automotive sector plays a pivotal role as it requires high-strength components for safety and performance, making forging an essential process.

Aerospace and Defense further boost this market segment with stringent quality standards and the need for lightweight, durable materials, particularly in aircraft engines. The demand for power generation drives the production of forged components essential for efficiency and reliability.

In building and construction, the need for strong structural support contributes significantly to market growth. The oil and gas sector relies heavily on forged products for their ability to withstand extreme pressures and harsh environments, ensuring safety and durability.

Metalworking operations also utilize forging to produce intricate and precise designs that meet industry standards. The overall diversity among these end-use applications illustrates the significant role metal forging plays in the US economy, with opportunities for innovation and expansion across these critical sectors.

Factors like advancements in technology and the rising focus on sustainability are expected to shape the future landscape of the US Metal Forging Market as industries strive for efficiency and enhanced performance.

Get more detailed insights about US Metal Forging Market

Regional Insights

North America : Leading Global Market

The North American metal forging market is primarily driven by the robust automotive and aerospace sectors, which account for a significant portion of demand. The region holds approximately 60% of the global market share, with the United States being the largest contributor, followed by Canada. Regulatory support for manufacturing and innovation further fuels growth, as companies adapt to new technologies and sustainability practices. Key players such as Alcoa Inc, Precision Castparts Corp, and Wyman Gordon Company dominate the competitive landscape. The presence of advanced manufacturing facilities and a skilled workforce enhances the region's capabilities. Additionally, ongoing investments in research and development are expected to drive innovation, ensuring that North America remains at the forefront of the metal forging industry.

Europe : Innovative Manufacturing Hub

Europe's metal forging market is characterized by a strong emphasis on innovation and sustainability, driven by stringent regulations and a focus on reducing carbon emissions. The region holds approximately 25% of the global market share, with Germany and the UK being the largest markets. Regulatory frameworks, such as the EU's Green Deal, are catalyzing investments in advanced forging technologies and eco-friendly practices. Leading countries like Germany, France, and Italy are home to major players such as Thyssenkrupp and Schuler AG. The competitive landscape is marked by a mix of established firms and emerging startups, all striving to enhance efficiency and product quality. The presence of research institutions further supports innovation, making Europe a key player in The US Metal Forging Market.

Asia-Pacific : Emerging Market Potential

The Asia-Pacific region is witnessing rapid growth in the metal forging market, driven by increasing industrialization and urbanization. Countries like China and India are the largest markets, collectively holding around 15% of the global market share. The demand for forged products in automotive, construction, and machinery sectors is propelling this growth, supported by favorable government policies and investments in infrastructure. China leads the region with a significant number of key players, including China National Machinery Industry Corporation and Anhui Zhongding Sealing Parts Co. The competitive landscape is evolving, with both domestic and international companies vying for market share. As the region continues to develop, the focus on quality and innovation will be crucial for sustaining growth in the metal forging industry.

Middle East and Africa : Resource-Rich Opportunities

The Middle East and Africa region is gradually emerging as a significant player in the metal forging market, driven by the demand for forged products in the oil and gas, construction, and automotive sectors. The region holds approximately 5% of the global market share, with countries like South Africa and the UAE leading the way. Government initiatives aimed at diversifying economies and investing in manufacturing are key growth drivers. South Africa is home to several key players, including Scaw Metals Group and AECI Ltd, which are enhancing their capabilities to meet growing demand. The competitive landscape is characterized by a mix of established firms and new entrants, all focusing on innovation and quality. As the region continues to develop its industrial base, opportunities for growth in the metal forging market are expected to expand.

US Metal Forging Market Regional Image

Key Players and Competitive Insights

The US Metal Forging Market presents a highly dynamic landscape characterized by various players who specialize in producing forged steel and other metal components crucial for several industries.

As the demand for high-quality metal parts continues to rise, particularly within industries such as automotive, aerospace, and construction, companies are adopting advanced manufacturing techniques and innovative technologies to enhance their competitive edge.

Key factors like product quality, operational efficiency, and the ability to meet diverse consumer requirements play a significant role in determining market positioning. The market dynamics are also influenced by fluctuations in raw material prices, technological advancements, and regulatory standards, driving players to adapt and innovate continuously.

Understanding the competitive insights in this space requires an analysis of major trends, challenges, and opportunities that define the operations and strategies of leading manufacturers in the region.

Steel Dynamics is recognized within the US Metal Forging Market for its strong position as a steel producer and processor. The company's strengths lie in its commitment to sustainability and efficiency, reflected in its state-of-the-art steelmaking processes that utilize electric arc furnace technology.

By focusing on customer-centric service and high-quality products, Steel Dynamics has established a loyal customer base across various sectors, contributing to its substantial market presence. Furthermore, its geographic reach enables efficient distribution, reducing lead times, and improving customer service, which are essential aspects for clients reliant on timely metal solutions.

The company's emphasis on innovation in its manufacturing processes ensures that it remains competitive amidst evolving market demands, setting itself apart from its competitors.

Doerken also holds a noteworthy position in the US Metal Forging Market by specializing in precision-engineered components designed for challenging applications. The company is known for its range of products that cater to various sectors, including automotive and industrial applications, where high-grade forged components are vital for performance and safety.

Doerken's key strengths include its rigid quality control measures, a focus on research and development, and strategic partnerships that enhance its product offerings. Its proactive approach to mergers and acquisitions has allowed it to expand its capabilities and product portfolio, solidifying its market presence.

Moreover, the company invests heavily in technology that improves manufacturing efficiency and product reliability, enabling it to reinforce its position in the competitive landscape of the US forging market. The combination of high-quality offerings and strategic market maneuvers supports Doerken's resilience and growth within this sector.

Key Companies in the US Metal Forging Market market include

Industry Developments

Recent developments in the US Metal Forging Market indicate a continued growth trajectory, with companies like Steel Dynamics, Nucor Corporation, and Alcoa actively expanding their operational capacities. In October 2023, Precision Castparts announced a notable acquisition aimed at enhancing its production capacities in aerospace components, which aligns with ongoing demand surges in that sector.

Additionally, Alton Steel has been reported to increase production due to significant contracts from defense sectors, reflecting favorable government spending in this area. Ford Motor is also innovating within the sector by focusing on new lightweight materials to improve vehicle efficiency, further impacting the market dynamics.

Over the past 2-3 years, investments from major players such as Thyssenkrupp in new forging technologies have yielded substantial improvements in efficiency and output, contributing to an estimated market growth rate of approximately 5% annually.

The recent focus on sustainability and the integration of advanced technologies in metal forging, significantly driven by companies including Hamilton Sundstrand and General Electric, also showcases a vibrant evolution within the US industry landscape.

Future Outlook

US Metal Forging Market Future Outlook

The US Metal Forging Market is projected to grow at a 6.41% CAGR from 2024 to 2035, driven by technological advancements, increased demand in automotive, and aerospace sectors.

New opportunities lie in:

  • Investment in automated forging technologies to enhance production efficiency.
  • Development of lightweight forged components for electric vehicles.
  • Expansion into emerging markets with tailored forging solutions.

By 2035, the market is expected to solidify its position as a leader in innovative forging solutions.

Market Segmentation

US Metal Forging Market Type Outlook

  • Closed-die Forging
  • Open-die Forging
  • Others

US Metal Forging Market End-use Outlook

  • Automotive
  • Aerospace & Defense
  • Aircraft Engine
  • Power
  • Building & Construction
  • Oil & Gas
  • Metalworking

US Metal Forging Market Raw Material Outlook

  • Steel
  • Aluminum
  • Magnesium
  • Nickel-Based Alloys
  • Titanium
  • Other

Report Scope

MARKET SIZE 202410854.03(USD Billion)
MARKET SIZE 202511549.99(USD Billion)
MARKET SIZE 203521502.48(USD Billion)
COMPOUND ANNUAL GROWTH RATE (CAGR)6.41% (2024 - 2035)
REPORT COVERAGERevenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR2024
Market Forecast Period2025 - 2035
Historical Data2019 - 2024
Market Forecast UnitsUSD Billion
Key Companies ProfiledMarket analysis in progress
Segments CoveredMarket segmentation analysis in progress
Key Market OpportunitiesAdoption of advanced automation technologies enhances efficiency in the US Metal Forging Market.
Key Market DynamicsTechnological advancements and regulatory changes drive innovation and efficiency in the US Metal Forging Market.
Countries CoveredNorth America, Europe, APAC, South America, MEA

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FAQs

What is the current valuation of the US Metal Forging Market?

The US Metal Forging Market was valued at approximately 10854.03 USD Billion in 2024.

What is the projected market size for the US Metal Forging Market by 2035?

The market is projected to reach around 21502.48 USD Billion by 2035.

What is the expected CAGR for the US Metal Forging Market during the forecast period?

The expected CAGR for the US Metal Forging Market from 2025 to 2035 is 6.41%.

Which raw material segment holds the largest market share in the US Metal Forging Market?

The Steel segment, valued at 4320.0 USD Billion in 2024, appears to hold the largest market share.

How does the valuation of the Aluminum segment compare to Steel in the US Metal Forging Market?

The Aluminum segment was valued at 2700.0 USD Billion in 2024, significantly lower than the Steel segment.

What are the key types of forging processes in the US Metal Forging Market?

The key types include Closed-die Forging, valued at 4.5 USD Billion in 2024, and Open-die Forging, valued at 3.5 USD Billion.

Which end-use sector is projected to grow the most in the US Metal Forging Market?

The Automotive sector, with a valuation of 3.5 USD Billion in 2024, is projected to experience substantial growth.

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