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Metal Forging Market

ID: MRFR/CnM/7023-CR
128 Pages
Anshula Mandaokar
February 2024

Metal Forging Market Research Report Information By Raw Material (Steel, Aluminum, Magnesium, Nickel-Based Alloys, Titanium and Others), By Type (Closed-die Forging, Open-die Forging and Others), By End-use (Automotive, Aerospace & Defense, Power, Building & Construction, Oil & Gas, Metal working and Others) and By Region - Global Forecast to 2035

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Metal Forging Market Summary

As per MRFR analysis, the Metal Forging Market Size was estimated at 87.51 USD Billion in 2024. The Metal Forging industry is projected to grow from 94.38 USD Billion in 2025 to 200.98 USD Billion by 2035, exhibiting a compound annual growth rate (CAGR) of 7.85 during the forecast period 2025 - 2035.

Key Market Trends & Highlights

The Metal Forging Market is poised for growth driven by technological advancements and increasing demand across various sectors.

  • North America remains the largest market for metal forging, driven by robust automotive and aerospace industries.
  • Asia-Pacific is emerging as the fastest-growing region, fueled by rapid industrialization and infrastructure development.
  • Steel continues to dominate the market as the largest segment, while aluminum is gaining traction as the fastest-growing segment.
  • Key market drivers include rising demand in the automotive sector and a growing focus on energy efficiency initiatives.

Market Size & Forecast

2024 Market Size 87.51 (USD Billion)
2035 Market Size 200.98 (USD Billion)
CAGR (2025 - 2035) 7.85%

Major Players

Alcoa (US), Thyssenkrupp (DE), Precision Castparts Corp (US), Aubert & Duval (FR), Forged Solutions Group (GB), Bharat Forge (IN), Nippon Steel Corporation (JP), Fives Group (FR), Kobe Steel (JP), Shaanxi Blower (CN)

Metal Forging Market Trends

The Metal Forging Market is currently experiencing a dynamic evolution, driven by advancements in technology and increasing demand across various sectors. The integration of automation and digitalization into forging processes appears to enhance efficiency and precision, thereby attracting a broader range of applications. Industries such as automotive, aerospace, and construction are particularly influential, as they seek to optimize production methods and improve material performance. Furthermore, the growing emphasis on sustainability and eco-friendly practices is prompting manufacturers to adopt greener technologies, which may reshape traditional forging methods. In addition, the Metal Forging Market seems to be influenced by global economic trends and geopolitical factors. As countries strive to bolster their manufacturing capabilities, investments in infrastructure and industrial development are likely to rise. This trend could lead to increased demand for forged components, particularly in emerging markets. Moreover, the ongoing shift towards lightweight materials and high-strength alloys indicates a potential transformation in product offerings, as companies adapt to meet evolving consumer preferences and regulatory standards. Overall, the Metal Forging Market is poised for continued growth, characterized by innovation and adaptability to changing market conditions.

Technological Advancements

The Metal Forging Market is witnessing a surge in technological innovations, particularly in automation and digitalization. These advancements are enhancing production efficiency and precision, allowing manufacturers to meet the increasing demands of various industries.

Sustainability Initiatives

There is a growing focus on sustainability within the Metal Forging Market, as companies adopt eco-friendly practices and technologies. This shift not only addresses environmental concerns but also aligns with consumer preferences for greener products.

Emerging Market Opportunities

The Metal Forging Market is likely to benefit from expanding opportunities in emerging economies. As these regions invest in infrastructure and industrial growth, the demand for forged components is expected to increase, driving market expansion.

Metal Forging Market Drivers

Growing Aerospace Industry

The aerospace industry is emerging as a crucial driver for the Metal Forging Market, with an increasing need for lightweight and high-strength materials. As air travel continues to expand, manufacturers are focusing on producing forged components that enhance aircraft performance and safety. The aerospace sector is projected to grow at a rate of around 5% annually, leading to heightened demand for forged parts such as landing gear and engine components. This growth indicates a promising future for the Metal Forging Market, as companies adapt to the specific requirements of aerospace applications, including weight reduction and improved fuel efficiency. The collaboration between aerospace manufacturers and forging companies is likely to foster innovation and drive market expansion.

Rising Demand in Automotive Sector

The automotive sector is a primary driver for the Metal Forging Market, as it increasingly relies on forged components for enhanced performance and durability. With the automotive industry projected to grow at a compound annual growth rate of approximately 4% over the next few years, the demand for high-strength, lightweight materials is expected to rise. Forged parts, such as crankshafts and connecting rods, are essential for improving fuel efficiency and reducing emissions. This trend indicates a robust market for metal forging, as manufacturers seek to innovate and meet stringent regulatory standards. The Metal Forging Market is likely to benefit from this growing demand, as automotive manufacturers prioritize quality and performance in their production processes.

Increased Focus on Energy Efficiency

An increased focus on energy efficiency across various industries is propelling the Metal Forging Market forward. As companies strive to reduce their carbon footprint and comply with environmental regulations, the demand for energy-efficient forged components is on the rise. Industries such as oil and gas, renewable energy, and manufacturing are seeking high-performance forged products that contribute to energy savings and sustainability. The market for energy-efficient technologies is expected to grow significantly, with forged components playing a pivotal role in optimizing performance. This trend suggests that the Metal Forging Market will experience growth as manufacturers innovate to meet the evolving needs of energy-conscious consumers and industries.

Infrastructure Development Initiatives

Infrastructure development initiatives are significantly influencing the Metal Forging Market, particularly in regions where urbanization is accelerating. Governments are investing heavily in infrastructure projects, including bridges, roads, and railways, which require high-quality forged components for structural integrity and longevity. The Metal Forging Market is expected to reach trillions of dollars in the coming years, creating substantial opportunities for metal forging companies. Forged steel and aluminum components are vital for construction equipment and machinery, which are essential for these projects. As such, the Metal Forging Market stands to gain from increased demand driven by infrastructure investments, potentially leading to a surge in production and innovation.

Technological Innovations in Manufacturing

Technological innovations in manufacturing processes are reshaping the Metal Forging Market, enhancing efficiency and product quality. Advanced techniques such as computer numerical control (CNC) machining and automation are being integrated into forging operations, allowing for precise and consistent production of complex components. The adoption of these technologies is expected to increase productivity by up to 30%, thereby reducing costs and lead times. Furthermore, innovations in materials science, such as the development of high-performance alloys, are expanding the range of applications for forged products. This evolution suggests that the Metal Forging Market will continue to thrive as manufacturers leverage technology to meet the growing demands of various sectors, including aerospace and energy.

Market Segment Insights

Metal Forging Market by Raw Material Insights

Based on Raw Material the Metal Forging Market is further classified into Steel, Aluminum, Magnesium, Nickel-Based Alloys, Titanium and Others. The Steel segment dominated the Metal Forging Market with a value of USD 37,068.59 million in 2022 and is expected to grow with a CAGR of 6.65 % during the forecast period. In 2022, carbon steel dominated the global market with a revenue share. Carbon steel can be categorized into three grades based on its carbon content: low, medium, and high.

Compared to stainless steel, carbon steel has a lower material cost, making it suitable for applications in the oilfield and automotive industries. Carbon steel is the automotive industry's preferred choice for manufacturing control arms, rocker arms, and crankshafts due to its wide availability and cost-effectiveness. It offers a balanced combination of strength, flexibility, malleability, high strength, toughness, temperature resistance, good machinability, wear resistance, and corrosion resistance in mild atmospheres. These advantageous properties have led to a significant demand for carbon steel in the automotive sector.

February 2022- Bharat Forge Limited announced it had agreed to acquire JS Autocast Foundry India. The acquisition shall enable Bharat Forge to expand its product portfolio in the industrial sector, customer base, and manufacturing presence in South India. Bharat Forge will acquire JS Auto for an upfront consideration plus a fixed deferred payment at the end of the third year.

Metal Forging Market by Type Insights

Based on types, the Metal Forging Market has been divided into Closed-die Forging, Open-die Forging and Others. The Closed-die Forging segment dominated the Metal Forging Market and accounted for the largest share of 53.77 % in 2022; the segment was valued at USD 47,659.80 million in 2022. The closed die segment, also referred to as impression die, is the prevailing technology employed for forging of this kind. This technology's increasing popularity can be attributed to its compatibility with all metals. It is a clean and efficient process that yields near net shapes, high strength, close tolerances, and superior surface finishes.

Furthermore, the closed die forging process does not have any limitations in terms of material selection. As a result, it has become widely utilized for forging components made of steel and aluminum due to these advantageous features. The closed die forging market is influenced by improving global economic conditions, advancements in components and manufacturing processes, and the growth of end-user industries.

May 2021- Bharat Forge acquired Nouveau Power as a special purpose vehicle (SPV) for the acquisition of Sanghvi Forgings. The acquisition will enhance Bharat Forge's capabilities and strengthen its position in the forging industry. Sanghvi Forgings is a manufacturer of forged and machined components for the oil and gas sector. With this strategic acquisition, Bharat Forge aims to expand its product offerings and cater to the growing demand in the energy industry. The acquisition is expected to boost Bharat Forge's market presence and contribute to its long-term growth and profitability.

Metal Forging Market by End-use Industry Insights

Based on end-use industries, the Metal Forging Market has been divided into Automotive, Aerospace & Defense, Power, Building & Construction, Oil & Gas, Metal working and Others. The Automotive segment dominated the Metal Forging Market and accounted for the largest share of 28.17% in 2022; the segment was valued at USD 24,964.94 million in 2022.In 2022, the automotive sector is the largest and fastest-growing consumer of forged metal parts. Automotive components made through forging are stronger than those made through casting or machining.

However, the growing presence of electric vehicles (EVs) is expected to reduce the demand for forged components compared to traditional internal combustion engines. Forging is a metal-forming process widely used in the automotive sector to manufacture various parts and components. Stainless steel and alloy steel are the preferred materials for forging automotive components. The automotive industry is experiencing significant growth due to the rising demand for commercial and passenger vehicles and the increasing adoption of EVs. This growth in the automotive industry will drive the demand for forged metal parts, leading to market expansion.

September 2019- Bharat Forge has announced plans to invest $56 million in setting up a new manufacturing plant in the US. The plant will be in North Carolina and will focus on the production of powertrain and chassis components for the automotive sector. The investment is part of Bharat Forge's strategy to expand its presence in the North American market and cater to the growing demand for lightweight, fuel-efficient components. The new plant is expected to create job opportunities and contribute to the local economy.

Get more detailed insights about Metal Forging Market

Regional Insights

North America : Innovation and Demand Surge

North America is witnessing robust growth in the metal forging market, driven by increasing demand from the automotive and aerospace sectors. The region holds approximately 35% of the global market share, making it the largest market. Regulatory support for advanced manufacturing technologies and sustainability initiatives further catalyze this growth. The U.S. is the primary contributor, followed by Canada, which is also expanding its manufacturing capabilities. Key players such as Alcoa and Precision Castparts Corp dominate the landscape, leveraging advanced technologies to enhance production efficiency. The competitive environment is characterized by significant investments in R&D and innovation. The presence of established firms and a skilled workforce positions North America as a leader in the metal forging industry, ensuring continued growth and technological advancement.

Europe : Manufacturing Powerhouse

Europe stands as a significant player in the metal forging market, accounting for around 30% of the global share, making it the second-largest market. The region benefits from a strong manufacturing base, particularly in Germany and France, where automotive and machinery sectors drive demand. Regulatory frameworks promoting energy efficiency and sustainability are pivotal in shaping market dynamics, encouraging investments in modern forging technologies. Germany leads the market, supported by key players like Thyssenkrupp and Aubert & Duval, who are at the forefront of innovation. The competitive landscape is marked by a mix of large corporations and SMEs, fostering a diverse ecosystem. The European market is also adapting to digital transformation trends, enhancing operational efficiencies and product quality, ensuring its resilience in a competitive global environment.

Asia-Pacific : Emerging Market Dynamics

The Asia-Pacific region is rapidly emerging as a key player in the metal forging market, holding approximately 25% of the global market share. Countries like China and India are the largest contributors, driven by industrialization and increasing demand from automotive and construction sectors. Government initiatives aimed at boosting manufacturing capabilities and infrastructure development are significant growth catalysts, enhancing the region's competitive edge. China dominates the market, with major players like Shaanxi Blower and Nippon Steel Corporation leading the charge. The competitive landscape is characterized by a mix of domestic and international firms, focusing on cost-effective production and technological advancements. As the region continues to invest in modernization and innovation, it is poised for sustained growth in the metal forging sector, attracting global investments and partnerships.

Middle East and Africa : Resource-Rich Opportunities

The Middle East and Africa region is gradually developing its metal forging market, currently holding about 10% of the global share. The market is primarily driven by resource-rich countries investing in infrastructure and manufacturing capabilities. Regulatory frameworks are evolving to support industrial growth, with a focus on local production and reducing import dependency, which is crucial for market expansion. Countries like South Africa and the UAE are leading the charge, with local players beginning to establish a foothold in the industry. The competitive landscape is still emerging, with opportunities for foreign investment and technology transfer. As the region continues to diversify its economy, the metal forging market is expected to grow, supported by government initiatives and increasing demand for locally manufactured products.

Metal Forging Market Regional Image

Key Players and Competitive Insights

Major market players are spending a lot of money on R&D to increase their product lines, which will help the Metal Forging Market grow even more. Market participants are also taking a range of strategic initiatives to grow their worldwide footprint, including new product launches, contractual agreements, mergers and acquisitions, increased investments, and collaboration with other organizations. Competitors in the Metal Forging Market industry must offer cost-effective products to expand and survive in an increasingly competitive and rising market environment.

One of the primary business strategies adopted by manufacturers in the global Metal Forging industry to benefit clients and expand the Metal Forging Market sector is to manufacture locally to reduce operating costs. The market for Metal Forging Market is recognized as being extremely competitive and fragmented. The market for Metal Forging Market offers considerable potential opportunities for domestic and unorganised companies. Some of the key players operating in the Metal Forging Market are Arconic, China First Heavy Industries, Ati, Forgiatura Marcora, Bharat Forge, Japan Casting & Forging Corp, Brück Gmbh, Omz-Special Steels Llc, Larsen & Toubro Limited, Nippon Steel Corporation.

To increase their global reach and client base, key firms are concentrating on acquisitions and product innovation.

ATI Inc.: is an integrated specialty materials and components company. The Company operates through two segments: High-Performance Materials & Components (HPMC) segment and Advanced Alloys & Solutions (AA&S) segment. Its HPMC segment produces a range of high-performance materials, including titanium and titanium-based alloys, nickel- and cobalt-based and other specialty materials, in long product forms such as ingot, billet, bar, rod, wire, shapes and rectangles, and seamless tubes, plus precision forgings, components, and machined parts. Its HPMC segment products are used in aerospace and defense, medical, and energy markets.

The Company’s AA&S segment produces zirconium and related alloys, including hafnium and niobium, nickel-based alloys, titanium and titanium-based alloys, and specialty alloys in a variety of forms including plate, sheet, and flat products. Its AA&S products are used in energy, aerospace and defense, automotive, and electronics markets.

Bharat Forge Limited: is an India-based company, which is engaged in manufacturing and selling of forged and machined components including aluminum castings for auto and industrial sectors. Its segments include Forgings and Others. It is also involved in the manufacturing and assembly of electric vehicle related components. It offers full-service supply capability, which includes from concept to product design, engineering, manufacturing, testing, and validation. It manufactures critical components for thermal, wind, hydro, and nuclear applications. It offers automotive products, which include engines, chassis and transmission and driveline.

It also manufactures a variety of railway components, such as engine components, turbochargers, bogie components, and power electronics. It supplies components to the aviation sector, such as fan blades, compressors and turbines, aero structures, and gear components. It caters to both domestic and international markets.

Key Companies in the Metal Forging Market market include

Industry Developments

May 2023, Arconic announced that it will be acquired by funds managed by Apollo Global Management. The acquisition aims to leverage Arconic's expertise in advanced manufacturing, metallurgy, and innovation to create long-term value. Arconic is known for its products and solutions in aerospace, automotive, and other high-growth markets. The transaction is subject to customary closing conditions and regulatory approvals.

April 2022- NuScale Power and the U.S. Reactor Forging Consortium (RFC) have joined forces to advance NuScale's small modular reactor (SMR) technology and strengthen the U.S. forging supply chain. The RFC, comprising North American Forgemasters (NAF), Scot Forge, and ATI Forged Products, is a highly qualified group of nuclear-grade forging suppliers. Under their Collaboration Agreement, the RFC and NuScale will collaborate on design reviews to optimize forged geometries, reduce welding, tailor chemical compositions, and improve fabrication configurations. This collaboration supports the commercialization of NuScale's Power Modules (NPM), integral to their SMR technology.

June 2022, Nippon Steel Corporation has developed the world's first Eco-friendly Commercially Pure Titanium, TranTixxii-Eco, and has started supplying it to Snow Peak, Inc. Nippon Steel has been exploring and implementing a range of ways to achieve carbon neutrality. As one of these efforts, the company have developed TranTixxii-Eco, Eco-friendly titanium.

Future Outlook

Metal Forging Market Future Outlook

The Metal Forging Market is projected to grow at a 7.85% CAGR from 2024 to 2035, driven by advancements in technology, increasing demand in automotive, and aerospace sectors.

New opportunities lie in:

  • Investment in automated forging technologies to enhance production efficiency.
  • Expansion into emerging markets with tailored forging solutions.
  • Development of lightweight forged components for electric vehicle applications.

By 2035, the Metal Forging Market is expected to achieve robust growth, driven by innovation and strategic investments.

Market Segmentation

Metal Forging Market Type Outlook

  • Closed-die Forging
  • Open-die Forging
  • Others

Metal Forging Market Raw Material Outlook

  • Steel
  • Aluminum
  • Magnesium
  • Nickel-Based Alloys
  • Titanium
  • Others

Metal Forging Market End-use Industry Outlook

  • Automotive
  • Aerospace & Defense
  • Power
  • Building & Construction
  • Oil & Gas
  • Metalworking
  • Others

Report Scope

MARKET SIZE 202487.51(USD Billion)
MARKET SIZE 202594.38(USD Billion)
MARKET SIZE 2035200.98(USD Billion)
COMPOUND ANNUAL GROWTH RATE (CAGR)7.85% (2024 - 2035)
REPORT COVERAGERevenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR2024
Market Forecast Period2025 - 2035
Historical Data2019 - 2024
Market Forecast UnitsUSD Billion
Key Companies ProfiledMarket analysis in progress
Segments CoveredMarket segmentation analysis in progress
Key Market OpportunitiesAdoption of advanced automation technologies enhances efficiency in the Metal Forging Market.
Key Market DynamicsTechnological advancements and regulatory changes drive innovation and efficiency in the metal forging market.
Countries CoveredNorth America, Europe, APAC, South America, MEA

Market Highlights

Author
Anshula Mandaokar
Team Lead - Research

Anshula Mandaokar holds an academic degree in Chemical Engineering and has been contributing to the field for more than 5 years. She has expertise in Market Research and Business Consulting and serves as a Team Lead for a reputed Market Research firm under the Chemicals and Materials domain spectrum. She has worked on multiple projects, generating explicit results in a quick turnaround time. Her understanding of data interpretation justifies her role as a leader.

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FAQs

What is the current valuation of the Metal Forging Market?

As of 2024, the Metal Forging Market was valued at 87.51 USD Billion.

What is the projected market size for the Metal Forging Market by 2035?

The Metal Forging Market is projected to reach 200.98 USD Billion by 2035.

What is the expected CAGR for the Metal Forging Market during the forecast period?

The expected CAGR for the Metal Forging Market from 2025 to 2035 is 7.85%.

Which raw material segment holds the largest market share in the Metal Forging Market?

The Steel segment is anticipated to dominate the raw material segment, with a valuation range of 35.0 to 80.0 USD Billion.

What are the key types of forging processes in the Metal Forging Market?

Closed-die Forging and Open-die Forging are the primary types, with valuations ranging from 35.0 to 80.0 USD Billion and 30.0 to 70.0 USD Billion, respectively.

Which end-use industry is expected to drive growth in the Metal Forging Market?

The Automotive industry is projected to be a major driver, with a valuation range of 30.0 to 70.0 USD Billion.

Who are the leading players in the Metal Forging Market?

Key players include Alcoa, Thyssenkrupp, Precision Castparts Corp, and Bharat Forge, among others.

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