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Automotive Magnet Wire Market

ID: MRFR/CnM/10368-CR
128 Pages
Anshula Mandaokar
July 2023

Automotive Magnet Wire Market Research Report Information By Type (Copper Wire, Aluminium Wire), By Product Type (Enamelled Wire, Covered Conductor Wire) by Material (Polyamide-Imide (PAI), Polyimides (PI), Polyetherimide (PEI), Polyether Ether Ketone (PEEK), and Others) By Application (Motor, Starter Motor, Braking, Alternators, Stability Control, Windows, Door Locks, Seating, and Others) And By Region (North America, Europe, Asia-Pacific, Latin America And Middle East & Africa) - Forecast Till 2035

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Automotive Magnet Wire Market Summary

As per MRFR analysis, the Automotive Magnet Wire Market Size was estimated at 5420.21 USD Million in 2024. The Automotive Magnet Wire industry is projected to grow from 5658.7 USD Million in 2025 to 8704.05 USD Million by 2035, exhibiting a compound annual growth rate (CAGR) of 4.4 during the forecast period 2025 - 2035.

Key Market Trends & Highlights

The Automotive Magnet Wire Market is poised for substantial growth driven by the rise of electric vehicles and technological advancements.

  • North America remains the largest market for automotive magnet wire, primarily due to its established automotive industry.
  • The Asia-Pacific region is currently the fastest-growing market, fueled by increasing electric vehicle production and demand.
  • Copper wire continues to dominate the market, while aluminium wire is emerging as the fastest-growing segment due to its lightweight properties.
  • Key market drivers include the increase in electric vehicle production and regulatory support for electric mobility, which are shaping the industry's future.

Market Size & Forecast

2024 Market Size 5420.21 (USD Million)
2035 Market Size 8704.05 (USD Million)
CAGR (2025 - 2035) 4.4%

Major Players

Magnecomp Precision Technology (MY), Superior Essex (US), Sumitomo Electric Industries (JP), LS Cable & System (KR), Furukawa Electric Co. (JP), Rea Magnet Wire Company (US), Southwire Company (US), KME Germany GmbH (DE)

Automotive Magnet Wire Market Trends

The Automotive Magnet Wire Market is currently experiencing a transformative phase, driven by the increasing demand for electric vehicles and advancements in automotive technology. As manufacturers strive to enhance vehicle efficiency and performance, the need for high-quality magnet wire has become paramount. This wire, essential for electric motors and transformers, is witnessing a surge in applications across various automotive segments. The shift towards electrification and the integration of smart technologies in vehicles are likely to further propel market growth, as manufacturers seek materials that can withstand higher temperatures and provide better conductivity. Moreover, sustainability concerns are influencing the Automotive Magnet Wire Market, with a growing emphasis on eco-friendly materials and production processes. Manufacturers are exploring innovative solutions to reduce environmental impact while maintaining performance standards. This trend aligns with the broader automotive industry's commitment to reducing carbon footprints and enhancing energy efficiency. As the market evolves, it appears that the focus will increasingly shift towards developing magnet wires that not only meet technical specifications but also adhere to sustainability goals, thereby shaping the future landscape of the automotive sector.

Rise of Electric Vehicles

The increasing adoption of electric vehicles is significantly influencing the Automotive Magnet Wire Market. As automakers prioritize electric powertrains, the demand for high-performance magnet wire is expected to grow, facilitating efficient energy transfer in electric motors.

Technological Advancements

Innovations in automotive technology are driving the need for advanced magnet wire solutions. Enhanced materials and manufacturing techniques are emerging, allowing for improved conductivity and thermal resistance, which are crucial for modern automotive applications.

Sustainability Initiatives

The Automotive Magnet Wire Market is witnessing a shift towards sustainable practices. Manufacturers are increasingly focusing on eco-friendly materials and processes, aligning with the automotive industry's broader commitment to reducing environmental impact.

Automotive Magnet Wire Market Drivers

Growing Focus on Energy Efficiency

The increasing emphasis on energy efficiency in automotive design is a significant driver for the Automotive Magnet Wire Market. As consumers and manufacturers alike prioritize sustainability, the demand for magnet wire that enhances energy efficiency is on the rise. In 2025, it is projected that vehicles equipped with energy-efficient technologies will dominate the market, leading to a heightened need for advanced magnet wire solutions. This trend is likely to encourage manufacturers to invest in high-performance magnet wire that minimizes energy losses in electric motors. Consequently, the Automotive Magnet Wire Market is expected to benefit from this shift towards energy-efficient automotive technologies, as it aligns with broader sustainability goals.

Increase in Electric Vehicle Production

The surge in electric vehicle production is a primary driver for the Automotive Magnet Wire Market. As manufacturers pivot towards electric mobility, the demand for efficient and high-performance magnet wire escalates. In 2025, it is estimated that electric vehicles will account for a substantial share of total vehicle sales, potentially reaching 30%. This shift necessitates advanced magnet wire solutions that enhance motor efficiency and reduce energy losses. Consequently, automotive manufacturers are increasingly investing in high-quality magnet wire to meet the performance standards required for electric drivetrains. The Automotive Magnet Wire Market is thus poised for growth, driven by the need for innovative wire solutions that support the evolving landscape of electric mobility.

Regulatory Support for Electric Mobility

Regulatory frameworks promoting electric mobility are emerging as a crucial driver for the Automotive Magnet Wire Market. Governments worldwide are implementing stringent emissions regulations and providing incentives for electric vehicle adoption. These policies are expected to catalyze the growth of the electric vehicle market, which in turn drives the demand for high-quality magnet wire. By 2025, it is anticipated that several regions will have established comprehensive support systems for electric vehicle infrastructure, including charging stations and manufacturing incentives. This regulatory environment is likely to create a favorable landscape for the Automotive Magnet Wire Market, as manufacturers align their production capabilities with the increasing demand for electric vehicles.

Technological Innovations in Wire Manufacturing

Technological advancements in wire manufacturing processes are significantly influencing the Automotive Magnet Wire Market. Innovations such as improved insulation materials and enhanced wire drawing techniques are leading to the production of lighter and more efficient magnet wires. These advancements not only improve the performance of electric motors but also contribute to overall vehicle efficiency. In 2025, the market is expected to witness a rise in the adoption of these advanced manufacturing technologies, which could lead to a projected growth rate of around 5% annually. As automotive manufacturers seek to optimize their vehicle designs, the demand for technologically superior magnet wire is likely to increase, further propelling the Automotive Magnet Wire Market.

Expansion of Automotive Manufacturing in Emerging Markets

The expansion of automotive manufacturing in emerging markets is poised to drive growth in the Automotive Magnet Wire Market. Countries with developing automotive sectors are increasingly investing in local production capabilities, which is likely to boost the demand for magnet wire. By 2025, it is expected that several emerging economies will experience a rise in vehicle production, particularly in the electric vehicle segment. This growth presents opportunities for magnet wire manufacturers to establish partnerships with local automotive producers. As these markets mature, the Automotive Magnet Wire Market may witness increased competition and innovation, further enhancing the overall market landscape.

Market Segment Insights

By Type: Copper Wire (Largest) vs. Aluminium Wire (Fastest-Growing)

In the Automotive Magnet Wire Market, the segment distribution showcases copper wire as the largest segment due to its superior conductivity and thermal properties, making it the preferred choice for electric vehicles and hybrid systems. Aluminium wire, while currently smaller in market share, is gaining traction due to its lower weight, cost-effectiveness, and increasing adoption in various automotive applications that prioritize weight reduction and energy efficiency. The growth trends within this segment are driven by technological advancements and shifts towards sustainable automotive solutions. Copper wire is experiencing a stable demand due to its established performance metrics, while aluminium wire is emerging rapidly, benefiting from the growing emphasis on lightweight materials to enhance vehicle efficiency. The ongoing research into improving aluminium wire's performance characteristics is further fueling its fast growth in this sector.

Copper Wire (Dominant) vs. Aluminium Wire (Emerging)

Copper wire remains the dominant choice in the Automotive Magnet Wire Market, primarily due to its exceptional electrical conductivity and reliability in performance across various temperatures. Its adaptability allows it to be utilized in a wide range of automotive applications, particularly in high-performance electric motors and transformers. Conversely, aluminium wire is positioned as an emerging alternative, garnering attention for its lightweight nature and cost advantages. As automotive manufacturers strive for increased fuel efficiency and lower emissions, the shift towards aluminium solutions is becoming apparent. This wire type is being refined with new alloys and coating technologies to enhance its conductivity and stability, indicating a robust trajectory for aluminium wire despite its current smaller market presence.

By Product Type: Enamelled Wire (Largest) vs. Covered Conductor Wire (Fastest-Growing)

In the Automotive Magnet Wire Market, the distribution of market share between enamelled wire and covered conductor wire reveals enamelled wire as the dominant segment. It holds a significant portion of the market due to its widespread application in electric motors and transformers within the automotive sector. Covered conductor wire, while smaller in terms of overall market share, is gaining traction, attributed to increasing electrification in vehicles and advancements in wire technology that enhance performance and efficiency.

Wire Type: Enamelled (Dominant) vs. Covered Conductor (Emerging)

Enamelled wire is characterized by its thin insulation layer that provides electrical insulation over conductors, making it ideal for use in automotive applications requiring efficient energy transmission and compact design. Its dominance in the market is driven by its compatibility with high-performance electric and hybrid vehicles. On the other hand, covered conductor wire, with its thicker insulation and robustness, is emerging as a vital component due to the rising demand for enhanced safety and reliability in automotive wiring solutions. As vehicle requirements evolve, covered conductor wire is positioned to grow rapidly, particularly for use in high-current applications, thus carving a niche within the automotive sector.

By Application: Motor (Largest) vs. Starter Motor (Fastest-Growing)

In the Automotive Magnet Wire Market, the application segment primarily consists of motors, starter motors, braking systems, alternators, stability control systems, windows, door locks, seating mechanisms, and others. Among these, the motor application holds the largest market share, driven by its integral role in vehicle functionality. Following closely, starter motors represent the fastest-growing segment, reflecting increasing advancements and innovations in automotive technologies that enhance starter motor efficiency and performance. The growth trends within the automotive magnet wire application segment are primarily influenced by the rising demand for electric and hybrid vehicles, which require high-performance motor applications. Innovations in automotive technology, such as improvements in starter motor designs and the evolution of braking systems, are key drivers. Furthermore, consumer trends towards enhanced vehicle safety features and automation continue to propel growth in stability control systems, windows, and door locks, underscoring the expanding role of magnet wire applications in modern vehicles.

Motor (Dominant) vs. Starter Motor (Emerging)

The motor application segment in the automotive magnet wire market stands as the dominant force due to its critical role in powering various automotive functions. Motors are essential for propulsion and various auxiliary systems, making them the backbone of modern vehicles. This segment is characterized by robust advances in materials and manufacturing processes, enhancing efficiency and performance. In contrast, the starter motor application represents an emerging growth area within this market. The increasing focus on reducing vehicle emissions has led to enhanced starter motor designs that improve energy efficiency and reduce weight. As automotive manufacturers continue to innovate, starter motors are likely to experience significant advancements and market opportunities, further solidifying their position in the automotive sector.

Get more detailed insights about Automotive Magnet Wire Market

Regional Insights

By Region, the study segments the market into North America, Europe, Asia-Pacific, Middle East & Africa, and South America.  Among these, Asia-Pacific dominated the market with a share of 41.94%, accounting for USD in 2022; it is expected to register the highest CAGR of 4.60% from 2023 to 2030. Europe was the second largest with a share in 2022. The European market is mainly driven by the availability of raw materials and increasing demand for Automotive Magnet Wire Market across the region for various applications.

Further, the major countries studied are: The U.S, Canada, Germany, France, UK, Italy, Spain, China, Japan, India, Australia, South Korea, and Brazil.

Figure 3: Automotive Magnet Wire Market SHARE BY REGION 2021 (%)

Automotive Magnet Wire Market SHARE BY REGION 2021 (%)

Source: Secondary Research, Primary Research, Market Research Future Database and Analyst Review

Automotive Magnet Wire Market Regional Image

Key Players and Competitive Insights

Major market players have large production bases and advanced manufacturing facilities at the domestic and international levels. This helps them supply the product to various end users across the globe within less time as compared to the small-scale manufacturers, providing a competitive edge in the global market. The leading producers of merchant Automotive Magnet Wire Market are US, and Canada. According to MRFR analysis, the Automotive Magnet Wire Market has a huge revenue base in European countries.

One of the primary business strategies adopted by manufacturers in the Automotive Magnet Wire Market to benefit clients and expand the Automotive Magnet Wire Market sector is to manufacture locally to reduce operating costs. Intense competition, rapid advances in technology, frequent changes in government policies, and environmental regulations are key factors that confront market growth.

The growth of the vendors is dependent on market conditions, government regulations, and industrial development. Thus, the vendors should focus on expanding their presence and improving their services. MWS Wire Industries (MWS), Superior Essex Inc., Elektrisola Dr. Gerd Schildbach GmbH & Co KG, Tongling Jingda Special Magnet Wire Co., Ltd, and Proterial Ltd are some of the key players operating in the global market. These companies compete in terms of availability, quality, price, and technology. They consider acquisitions, expansion, and partnerships as their key strategy in the global automobile magnet wire market.

Also, MWS Wire Industries (MWS) is a leader in delivering wire-sourcing solutions. It produced and stocked a wide range of wires and maintains the largest inventory of magnet and specialty wire in the world, with over 50,000 different types and sizes of wire in stock. The company serves various industries such as aerospace, medical, automotive, computer, electronics, music, sensors, and telecommunications.   

Key Companies in the Automotive Magnet Wire Market market include

Industry Developments

May 2023 Essex Furukawa is investing USD 60 million to construct a new manufacturing facility for the production of magnet wire for use in electric and hybrid vehicles. The expansion will help the company to cater to the growing need for magnet wire in the electric and hybrid vehicle market

February 2022 LWW Group Form the Dahren Brand for magnet wire division. The transition unites the Swedish companies Dahrentrad AB, Dahren Poland, and LWW Slaska under the Jonslund-based Dahren brand. The company will offer winding wire classifications from Sweden, Germany, and Poland for producers of electric motors, transformers, and generators, including round, rectangular, enamelled magnet wire in a variety of diameters, and grades.

October 2020 Furukawa Electric Co Ltd ("Furukawa"), and Superior Essex Holding Corp ("SPSX") have formed a joint venture for the worldwide magnet wire industry. The heavy magnet wire and polyimide tube businesses operated by Furukawa and its wholly-owned subsidiary Furukawa Magnet Wire Co Ltd have been transferred to Essex Furukawa Magnet Wire LLC ("EFMW"), a joint venture, via Furukawa Electric Magnet Wire America Inc ("FEMA")

Future Outlook

Automotive Magnet Wire Market Future Outlook

The Automotive Magnet Wire Market is projected to grow at a 4.4% CAGR from 2024 to 2035, driven by advancements in electric vehicles, increased demand for lightweight materials, and enhanced energy efficiency.

New opportunities lie in:

  • Development of high-performance magnet wire for electric vehicle applications.
  • Expansion into emerging markets with tailored product offerings.
  • Investment in smart manufacturing technologies to optimize production efficiency.

By 2035, the market is expected to achieve robust growth, positioning itself as a leader in automotive applications.

Market Segmentation

Automotive Magnet Wire Market Type Outlook

  • Copper Wire
  • Aluminium Wire

Automotive Magnet Wire Market Application Outlook

  • Motor
  • Starter Motor
  • Braking
  • Alternators
  • Stability Control
  • Windows
  • Door Locks
  • Seating
  • Others

Automotive Magnet Wire Market Product Type Outlook

  • Enamelled Wire
  • Covered Conductor Wire

Report Scope

MARKET SIZE 20245420.21(USD Million)
MARKET SIZE 20255658.7(USD Million)
MARKET SIZE 20358704.05(USD Million)
COMPOUND ANNUAL GROWTH RATE (CAGR)4.4% (2024 - 2035)
REPORT COVERAGERevenue Forecast, Competitive Landscape, Growth Factors, and Trends
BASE YEAR2024
Market Forecast Period2025 - 2035
Historical Data2019 - 2024
Market Forecast UnitsUSD Million
Key Companies ProfiledMarket analysis in progress
Segments CoveredMarket segmentation analysis in progress
Key Market OpportunitiesGrowing demand for electric vehicles drives innovation in the Automotive Magnet Wire Market.
Key Market DynamicsRising demand for electric vehicles drives innovation and competition in the automotive magnet wire sector.
Countries CoveredNorth America, Europe, APAC, South America, MEA

Market Highlights

Author
Anshula Mandaokar
Team Lead - Research

Anshula Mandaokar holds an academic degree in Chemical Engineering and has been contributing to the field for more than 5 years. She has expertise in Market Research and Business Consulting and serves as a Team Lead for a reputed Market Research firm under the Chemicals and Materials domain spectrum. She has worked on multiple projects, generating explicit results in a quick turnaround time. Her understanding of data interpretation justifies her role as a leader.

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FAQs

What is the projected market valuation of the Automotive Magnet Wire Market by 2035?

The projected market valuation for the Automotive Magnet Wire Market is 8704.05 USD Million by 2035.

What was the market valuation of the Automotive Magnet Wire Market in 2024?

The overall market valuation of the Automotive Magnet Wire Market was 5420.21 USD Million in 2024.

What is the expected CAGR for the Automotive Magnet Wire Market during the forecast period 2025 - 2035?

The expected CAGR for the Automotive Magnet Wire Market during the forecast period 2025 - 2035 is 4.4%.

Which companies are considered key players in the Automotive Magnet Wire Market?

Key players in the Automotive Magnet Wire Market include Magnecomp Precision Technology, Superior Essex, Sumitomo Electric Industries, and others.

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